Electrical ENgg. Department Simulation of elevator using Simulink Any drive system consists of: - Power Source - Electronic Converter - Motor - Mechanical Load - Controller - Feedback loops The scheme of elevator structure is shown in Fig. A drive belt is looped over a drive pulley with the ends anchored to the top of the elevator shaft. The electric drive is rigidly attached to the drive pulley with the use of gearing. The car and counterweight, which ride on pulleys, provide belt tension ensuring the toothed belt and drive pulley do not slip. The elevator car and counter-weight are of different weight . GOAL: IS TO HAVE CONSTANT SPEED AND RESPONSE TIME REGARDLESS OF THE LOAD TORQUE Mathematical Model of Elevator Electric Drive . equations that control operation of the elevator can be divided two systems : - Mechanical system . - Electrical System . Mathematical Model of Mechanical System’s The motion equation of the entire system from the motor’s perspective is: 𝑇𝑒 = 𝐽𝑚 𝑑𝜔𝑚 𝑑𝑡 + 𝐵. 𝜔𝑚 + 𝑇𝐿 where: 𝐽𝑚 is the motor’s moment of inertia 𝜔𝑚 is the angular speed of the rotor B is the friction coefficient of the motor 𝑇𝐿 is the load torque placed on the motor’s shaft (1.1) The load torque 𝑇𝐿 that is placed on the drive pulley which is mounted on the motor’s shaft is expressed in equ 1.2 𝑇𝐿 = 𝑅𝑝 𝐹𝐿 + 𝐽𝑝 𝜔𝑃 is the angular speed of the pulley 𝐽𝑚 is the pulley’s moment of inertia 𝑅𝑝 is the radius of the drive pulley 𝐹𝐿 is the force exerted on the drive pulley 𝑑𝜔𝑃 𝑑𝑡 (1.2) If the elevator car is moving upwards the load force is defined by equ 1.3 𝐹𝐿 = 𝑔 𝑀𝑐 − 𝑀𝑐𝑤 + 𝑀𝑐 where: 𝑔 is the gravitational constant 𝑀𝑐 is the mass of the car 𝑀𝑐𝑤 is the mass of the counter-weight 𝑉𝑐 is the linear speed of the car 𝑑𝑉𝑐 𝑑𝑡 (1.3) The car speed expressed in terms of motor speed is expressed as: 𝑉𝑐 = 𝑅𝑝 𝜔𝑝 In Equ. 1.3 the force 𝐹𝐿 is affected by the gravitational force𝐹𝐿𝑔 and the inertia of the elevator car 𝐽𝑐 , both of which are expressed as: 𝐹𝐿𝑔 = 𝑔 𝑀𝑐 − 𝑀𝑐𝑤 𝐽𝑐 = 𝑀𝑐 The car speed expressed in terms of motor speed is expressed as: 𝑉𝑐 = 𝑅𝑝 𝜔𝑝 𝑑𝑉𝑐 𝑑𝑡 (1.4) (1.5) (1.6) (1.4) Equ. 1.2 The load torque is now expressed as: 𝑇𝐿 = 𝑅𝑝 𝑔 𝑀𝑐 − 𝑀𝑐𝑤 + 𝑅𝑝2 𝑀𝑐 Substituting the load torque equation for when the elevator car is moving upwards (Eqn. 1.7) into the motor’s motion equation (Eqn. 1.1), the motion equation of the entire system is obtained as: 𝑑𝜔𝑝 𝑑𝑡 + 𝐽𝑝 𝑑𝜔𝑃 𝑑𝑡 (1.7) 𝑇𝑒 = 𝐽𝑚 (1.8) 𝑑𝜔𝑚 𝑑𝑡 + 𝐵. 𝜔𝑚 + 𝑅𝑝 𝑔 𝑀𝑐 − 𝑀𝑐𝑤 + 𝑅𝑝2 𝑀𝑐 𝑑𝜔𝑝 𝑑𝑡 + 𝐽𝑝 𝑑𝜔𝑃 𝑑𝑡 and the load torque due to gravity is: 𝑇𝐿𝑔 = 𝑅𝑝 𝑔 𝑀𝑐 − 𝑀𝑐𝑤 where the equivalent moment of inertia is: 𝐽𝑒𝑞 = 𝐽𝑚 + 𝑅𝑝2 𝑀𝑐 Using gear ratio a 𝜔 𝑎 = 𝜔𝑚 (1.11) 𝑝 Mathematical Model of Electrical System’s : Why to choose series motor ? 1- Highest starting torque. 2 - Draws less current and power from the source compared to a shunt or compound motor. In general case we can derive an expression for the motor which is 𝑉𝑡 = 𝑅𝑎 𝐼𝑎 + 𝐿𝑎 𝑉𝑡 is Terminal voltage of DC motor 𝑅𝑎 is armature resistance 𝐿𝑎 is armature inductance And 𝐸𝑎 = 𝐾𝜑𝜔𝑚 K is constant Let 𝑉𝑓 = 𝑅𝑠 𝐼𝑓 + 𝐿𝑠 𝑑𝐼𝑎 𝑑𝑡 + 𝐸𝑎 + 𝑅𝑠 𝐼𝑓 + 𝐿𝑠 𝑑𝐼𝑓 (2.1) 𝑑𝑡 𝐸𝑎 is back e.m.f Voltage 𝑅𝑠 is Filed resistance 𝜑 is magnetic field 𝑑𝐼𝑓 𝑑𝑡 From 2.1,2.2 and 2.3 we can get 𝑑𝐼 𝑉𝑡 = 𝑅𝑎 𝐼𝑎 + 𝐿𝑎 𝑎 + 𝐾𝜑𝜔𝑚 + 𝑉𝑓 𝑑𝑡 𝐼𝑓 Filed current (2.2) (2.3) 𝐿𝑠 Filed inductance (2.4) 𝜔𝑚 is output motor speed [rad/s] Closed loop control is when the firing angle of the power processing unit is varied automatically by a controller to achieve a reference speed or torque This requires the use of sensors to feed back the actual motor speed and torque to be compared with the reference values. •Actual motor speed measured using the tachogenerator (Tach) is filtered to produce feedback signal •The reference speed is compared to motor obtain a speed error signal •The speed (PI) controller processes the speed error and produces the torque command Te •Ia is compared to actual current Ia to obtain a current error signal •The current (PI) controller processes the error to alter the control signal vc • vc modifies the firing angle to be sent to the converter to obtained the motor armature voltage for the desired motor operation speed We Built The Drive System with: Dc Series Motor ( The parameters of Motor were taken from the library ) Max passenger weight = 600 Kg Cabinet weight = 100 Kg Counter weight = 400 Kg Pully Diameter = 30 cm Vf consat = 300 V Flux assumed to be = .2 Matlab Blocks: UpWard Case 1 : Max : 600 Kg passenger weight ( Total Of 700 Kg with Cabinet ) UpWard Case 2 : 300 Kg Passenger weight ( total Of 400 Kg = Same as Counter weight ) UpWard Case 3 : 0 Kg passenger weigh (Total of 100 Kg less than Counter weight ) Downward Case 4 : Max : 600 Kg passenger weight ( Total Of 700 Kg with Cabinet ) Downward Case 5 : 300 Kg Passenger weight ( total Of 400 Kg = Same as Counter weigh ) Downward Case 6 : 0 Kg Passenger weight ( total Of 100 Kg = less than Counter weight