Prismatic Bar Subjected to End Loadings y Semi-Inverse Method Assume : x y xy 0 S x Equilibriu m Equations xz z ℓ R P Compatibil z 2 x z 2 yz z z y 0 ity Equations 2 2 z 2 z 2 z 2 xy 0 Integratin g M z C 1 x C 2 y C 3 z C 4 xz C 5 yz C 6 Extension of Cylinders y S x ℓ R z Pz Assumptions - Load Pz is applied at centroid of crosssection so no bending effects - Using Saint-Venant Principle, exact end tractions are replaced by statically equivalent uniform loading - Thus assume stress z is uniform over any cross-section throughout the solid z Pz , xz yz 0 A and x y xy 0 Using stress results into Hooke’s law and combining with the straindisplacement relations gives u Pz v Pz w Pz Integrating and dropping , , x AE y AE z AE rigid-body motion terms such that displacements u v v w w u 0, 0, 0 vanish at origin y x z y x z u Pz x AE v Pz AE w Pz AE z y Torsion of Cylinders y S x ℓ R z T Guided by Observations from Mechanics of Materials • projection of each section on x,y-plane rotates as rigid-body about central axis • amount of projected section rotation is linear function of axial coordinate • plane cross-sections will not remain plane after deformation thus leading to a warping displacement Torsional Deformations y u r sin y v r cos x P' P S r z O x R = angle of twist per unit length u yz v xz w w( x, y ) w = warping displacement Now must show assumed displacement form will satisfy all elasticity field equations! Stress Function Formulation e x e y e z e xy 0 u yz v xz e xz 1 w y 2 x w xz y x e yz 1 w x 2 y w yz x y w w( x, y ) Equilibrium Equations xz x yz y x y z xy 0 Compatibility Relation xz 0 y Introduce Prandtl Stress Function = (x,y) : yz x 2 xz y , yz x Equilibrium will be identically satisfied and compatibility relation gives 2 2 x 2 2 y 2 2 a Poisson equation that is amenable to several analytical solution techniques Boundary Conditions Stress Function Formulation On Lateral Side: S y n n n 0 00 n 0 T x x n x yx n y zx n z 0 0 0 n T S x n y xy n x ds ℓ y y T z xz n x yz n y dx n x dy zy z z z 0 y ds d 0 constant 0 ds R On End: R (z = constant) Unit Normal z T nx dy ds ny dx ds dx Px R Py R Pz dn dy dn M M M x y z T x dxdy 0 n T y dxdy 0 n T z dxdy 0 n R yT z dxdy 0 n R xT z dxdy 0 n R ( xT y yT x ) dxdy T T 2 dxdy n R n R Displacement Formulation xz x yz y w 2 0 x 2 w 2 y 2 0 Displacement component satisfies Laplace’s equation On Lateral Side: S T z xz n x yz n y z n z 0 n w dw w y n x x n y 0 or ( yn x xn y ) y dn x On End: R M z ( xT y yT x ) dxdy T n R n w w 2 2 dxdy T ( x y ) x y R y x T J 2 x w y w 2 dxdy . . . Torsional Rigidity J x y R y x Formulation Comparison y S x O R Stress Function Formulation Displacement Formulation w 2 2 2 x 2 2 y 2 2 R 0 S Relatively Simple Governing Equation Very Simple Boundary Condition x 2 w 2 y 2 0 R w w n y 0 S y n x x x y Very Simple Governing Equation Complicated Boundary Condition Multiply Connected Cross-Sections y Boundary conditions of zero tractions on all lateral surfaces apply to external boundary So and all internal boundaries S1, . . . Stress function will be a constant and displacement be specified as per (9.3.20) or (9.3.21) on each boundary Si, i = 0, 1, . . . So C S1 x R w w i S i or y n x x n y 0 S i x y where i are constants. Value of i may be arbitrarily chosen only on one boundary, commonly taken as zero on So . Constant stress function values on each interior boundary are found by requiring displacements w to be single-valued, expressed by ds dw ( x , y ) 0 S1 S1 2 A1 where A1 is area enclosed by S1 Value of 1 on inner boundary S1 must therefore be chosen so that relation is satisfied. If crosssection has more than one hole, relation must be satisfied for each hole. Boundary conditions on cylinder ends will be satisfied, and resultant torque condition will give T 2 dxdy 2 1 A1 R Membrane Analogy Stress function equations are identical to those governing static deflection of an elastic membrane under uniform pressure. This creates an analogy between the two problems, and enables particular features from membrane problem to be used to aid solution of torsion problem. Generally used to providing insight into qualitative features and to aid in developing approximate solutions. z Deflected Membrane p z Ndy Ndy Ndx dy R dx Ndx z z y Ndy pdxdy x x 2 dx Ndy Membrane Element S x z 2 x x Static Deflection of a Stretched Membrane Membrane Equations z 2 Fz 0 x 2 z 2 y z 0 on S V zdxdy R 2 p N Equilibrium of Membrane Element Torsion Equations 2 x 2 Contour Line : z constant 2 y 2 2 0 on S T 2 dxdy R Equations are same with: = z , p/N = 2 , T = 2V t n z s 0 zn 0 zt dz dn Torsion Solutions Derived from Boundary Equation y f ( x, y ) 0 S x R Boundary 2 x 2 - Value Problem 2 y 2 2 R 0S If boundary is expressed by relation f(x,y) = 0, this suggests possible simple solution scheme of expressing stress function as = Kf(x,y) where K is an arbitrary constant. Form satisfies boundary condition on S, and for some simple geometric shapes it will also satisfy the governing equation with appropriate choice of K. Unfortunately this is not a general solution method and works only for special cross-sections of simple geometry. Example 9.1 Elliptical Section y x 2 a 2 y 2 b 2 1 b a Look for Stress Function Solution x 2 x2 y K 2 2 1 b a satisfies boundary condition and will satisfy governing governing if K a b 2 2 a b 2 2 Since governing equation and boundary condition are satisfied, we have found solution Elliptical Section Results (Displacement Contours) (Stress Function Contours) Stress Field 2 a Displacement Field 2 xz a b 2 2 b 2 y 2 yz a b 2 2 x xz yz 2 2 2 Ty ab 2 w 3 2 a b 3 3 xy 2 Tx ba 3 x 2 a 4 2T ab y 2 b 4 Loading Carrying Capacity Angle of Twist 2 a b 1 T 2 2 2 a b a 2 max ( 0 , b ) T (b a ) 2T ab 2 2 2 3 a b 2 1 b R a b 3 T x dxdy 2 2 y dxdy 2 R T (a b ) 2 or 2 a b 3 3 dxdy R Elliptical Section Results 3-D Warping Displacement Contours T Example 9.2 Equilateral Triangular Section y 2a a x For stress function try product form of each boundary line equation K (x 3 y 2 a )( x 3 y 2 a )( x a ) satisfies boundary condition and will satisfy governing governing if K 6a Since governing equation and boundary condition are satisfied, we have found solution Equilateral Triangular Section Results (Stress Function Contours) (Displacement Contours) Stress Field xz yz Displacement Field w (x a) y 2 2 Loading Carrying Capacity Angle of Twist ( x 2 ax y ) 2 2 2a max yz ( a , 0 ) y (3 x y ) 6a a 3 2 a 5 3T 18 a 3 T 27 5 3 a 4 3 5 I p Additional Examples That Allow Simple Solution Using Boundary Equation Scheme y a 2 cx 2 y y x a a cy 2 r = 2acos . 2 r r=b a x x x a cy 2 2 y a 2 cx 2 Section with Higher Order Polynomial Boundary (Example 9-4) K ( a x cy )( a cx 2 K 2 2 4 a (1 2 y ) 2 ( b r )(1 2 2 2 a cos 2 2 2 Circular Shaft with Circular Keyway (Exercise 9-19) , c 3 8 2) max ( a , 0 ) ( 0 , a ) 2 a As b / a 0 ) r ( max ) keyway ( max ) solid shaft Stress Concentrat 2 a a ion of 2 2 Examples That Do Not Allow Simple Solution Using Boundary Equation Scheme y y y = m1x x=a x b a x y = -m2x General Triangular Section Rectangular Section Example 9.4 Rectangular Section Fourier Method Solution y Previous boundary equation scheme will not create a stress function that satisfies the governing equation. Thus we must use a more fundamental solution technique - Fourier method. Thus look for stress function solution of the standard form b a x h p with p ( x , y ) ( a x ) 2 2 homogeneous solution must then satisfy h 0 , h ( a , y ) 0 , h ( x , b ) ( a x ) 2 2 2 h ( x , y ) X ( x )Y ( y ) Separation of Variables Method h ( x, y ) B n cos nx n 1 ( a x ) 2 2 ny cosh 2a 2a 32 a 3 2 n 1 , 3 , 5 x B n 32 a ( 1) 2 ( 1) 3 ( n 1 ) / 2 n cosh nb 2a cos 2 ( n 1 ) / 2 nx 2a 2 2 cosh y 2 2 nb 3 3 / n cosh 2a ny 2a Rectangular Section Results Stress Field xz y 16 a ( 1) 2 n 1 , 3 , 5 ( n 1 ) / 2 nb 2 n cosh nx cos sinh ny 2a 2a 2a yz x 16 a 2 x ( 1) 2 n 1 , 3 , 5 max yz ( a , 0 ) 2 a ( n 1 ) / 2 nb 2 n cosh 16 a 2 sin nx cosh 2a 2a 2a 1 n 1 , 3 , 5 2 n cosh nb 2a Loading Carrying Capacity/Angle of Twist 16 a b 3 T 1024 a 3 4 5 n 1 , 3 , 5 1 n 5 tanh nb 2a Displacement Field w xy 32 a 3 2 n 1 , 3 , 5 ( 1) 3 ( n 1 ) / 2 n cosh nb 2a sin nx 2a sinh ny ny 2a Rectangular Section Results (Stress Function Contours) (Displacement Contours, a/b = 0.9) (Displacement Contours, a/b = 1.0) (Displacement Contours, a/b = 0.5) Torsion of Thin Rectangular Sections (a<<b) y Investigate results for special case of a very thin rectangle with a << b. Under conditions of b/a >> 1 b cosh nb and tanh nb 2a a 1 2a ( a x ) 2 x 2 max 2 a T 16 a b 3 3 Composite Sections y Torsion of sections composed of thin rectangles. Neglecting local regions where rectangles are joined, we can use thin rectangular solution over each section. Stress function contours shown justify these assumptions. Thus load carrying torque for such composite section will be given by 3 1 x 2 T 16 3 (Composite Section) (Stress Function Contours) N a i b i 3 i 1 Example 9.5 Hollow Elliptical Section x 2 ( ka ) 2 y 2 ( kb ) 2 1 y x 2 a 2 y 2 b 2 For this case lines of constant shear stress coincide with both inner and outer boundaries, and so no stress will act on these lateral surfaces. Therefore, hollow section solution is found by simply removing inner core from solid solution. This gives same stress function and stress distribution in remaining material. 1 x 2 2 2 2 a b x y 2 1 2 2 2 a b a b a b 2 Constant value of stress function on inner boundary is i 2 a b 2 2 k 2 1 Load carrying capacity is determined by subtracting load carried by the removed inner cylinder from the torque relation for solid section a b 3 T 3 a b 2 2 ( ka ) ( kb ) 3 3 ( ka ) ( kb ) 2 2 a b 2 a b (1 k ) 3 2 Maximum stress still occurs at x = 0 and y = b 3 max 4 2T ab 1 2 1 k 4 Hollow Thin-Walled Tube Sections C Membrane Tube Centerline a a A o B A B (Section aa) t With t<<1 implies little variation in membrane slope, and BC can be approximated by a straight line. Since membrane slope equals resultant shear stress Load carrying relation: T 2 dxdy 2 o Ai 2 A R o t o 2 o Ai 2 o A c 2 where A = section area, Ai = area enclosed by inner boundary, Ac = area enclosed by centerline Combining relations Angle of twist: ds 2 A c Sc T 2 Ac t TS c 4 Ac t 2 where Sc = length of tube centerline Cut Thin-Walled Tube Sections Cut Cut creates an open tube and produces significant changes to stress function, stress field and load carrying capacity. Open tube solution can be approximately determined using results from thin rectangular solution. Stresses for open and closed tubes can be compared and for identical applied torques, the following relation can be established (see Exercise 9-21) 3 T τ OpenTube τ ClosedTube 2 aA s T 6 Ac As , but since A c A s τ OpenTube τ ClosedTube 1 τ OpenTube τ ClosedTube 2 Ac t Stresses are higher in open tube and thus closed tube is stronger Torsion of Circular Shafts of Variable Diameter x . r z y e r e e z e rz 0 e r r z rz 0 u 1 u 1 u , e z 2 r r 2 z Equilibrium Equations Stress Function Approach Boundary Condition Displacement Assumption ur = uz = 0 u = u (r,z) u u u r , z r z r 3 u 3 u r 0 r r r r z z r u r r r z r r r 2 3 r 3 u r z r z r dr dz d 0 0 constant 2 z ds ds r r ds 2 2 2 3 r r 2 z 2 0 Load Carrying Torque T 2 [ ( R ( z ), z ) ( 0 , z )] Conical Shaft Example 9-7 z r z 2 cos constant on boundary 2 r z 2 Stress Function Solution C z r z 2 2 1 z 3 3 (r z ) 2 2 3/2 T C 2 ( 2 cos 3 r z 2 (r z ) 2 2 5/2 C rz (r z ) 2 cos ) 3 3 Displacement Stresses C r 1 2 5/2 u Cr 3( r z ) 2 2 3/2 r r is rigid-body rotation about z-axis and can be determined by specifying shaft rotation at specific z-location Conical Shaft Example 9-7 Exercise 9-23 = 30o Comparison with Mechanics of Materials Max Shear Stress Comparison 0.06 Mechanics of Materials Elasticity Theory 0.05 ( ) z max /T 0.04 0.03 0.02 0.01 0 4 5 6 7 z 8 9 10 Numerical FEA Torsion Solutions A (4224 Elements, 2193 Nodes) (Stress Function Contours) (4928 Elements, 2561 Nodes) (Stress Function Contours) (4624 Elements, 2430 Nodes) (Stress Function Contours) Flexure of Cylinders y S Py R z (xo,yo) . Px Consider flexure of cantilever beam of arbitrary section with fixed end at z = 0 and transverse end loadings Px and Py at x z = ℓ. Problem is solved in Saint-Venant sense, so only resultant end loadings Px and Py will be used to formulate boundary ℓ conditions at z = ℓ. From general formulation x y xy 0 , and motivated from strength of materials choose z ( Bx Cy )( l z ), where B and C are constants. Stresses xz and yz will be determined to satisfy equilibrium and compatibility relations and all boundary conditions. Remaining equilibrium equation xz x yz y ( Bx Cy ) 0 satisfied if we introduce stress function F(x,y) such that will be identically xz F y yz F x 1 Bx 2 2 1 2 Cy 2 Flexure Formulation Remaining Beltrami-Michell Compatibility Relations 2 y ( F ) B 1 ( F ) 2 x 0 C 1 F 2 0 ( Cx By ) 2 1 Zero Loading Boundary Condition on Lateral Surface S xz n x yz n y 0 dF ds 1 dy 2 ( Bx 2 Cy ds 2 dx ) ds Separate Stress Function F into Torsional Part and Flexural Part F ( x, y ) ( x, y ) ( x, y ) 2 in R d d 2 ds 0 on S 2 ds 1 1 2 ( Cx By ) in R ( Bx 2 dy ds Cy 2 dx ds ) on S Flexure Formulation General solution to 2 ( x, y ) f ( x, y ) 1 6 1 ( Cx 1 3 ( Cx By ) By ) 3 where 2f = 0 Boundary Conditions on end z = ℓ R R xz dxdy Px BI y CI yz dxdy Py BI xy CI x P y xy Px B C Px I x P y I xy I x I y I xy 2 P y I y Px I xy I x I y I xy 2 where x, y and xy are the area moments of inertia of section R J R [ x yz y xz ] dxdy x o Py y o Px 1 2 2 ( Cxy Bx y ) ( x y ) dxdy x o Py y o Px R 2 x y where J is the torsional rigidity – final relation determines angle of twist Flexure Example - Circular Section with No Twist a z P x ℓ y Polar Coordinate Formulation 2 1 Ix Solution: xz Stress Solution: yz P P 1 2 4I x 1 I x 8 (1 ) P Ix a 1 P 2 a sin 3 on r a 2 Ix P 3 2 2 1 2 1 2 2 3 a x xy x I x 8 (1 ) 8 (1 ) 24 (1 ) P 3 2 z 1 r cos xy [a y y (l z ) 2 2 1 2 3 2 2 x ] max yz ( 0 , 0 ) 3 2 P a 2 (1 ) Strength of Materials: max 2 4 P 3 a 2