Oct 2011 5.1 Diamond Core Drills, Segments and Retipping Equipment In Sweden the consumption of diamond core drilling tools is higher than most other countries and at Jack Midhage AB we have a long and wide experience in this working field. Our range of core drill tools, segments and accessories cover all different possible situations - in this catalogue we show only a part of it. Together with Midhage Diatip AB we can offer also the equipment and the accessories for a successful retipping of diamond core bits. Feel free to contact us for further information. Hand held drilling in concrete and masonry Concrete is a very hard material and difficult to penetrate. Also many brick materials can be very hard. In general, when drilling in these materials it is necessary to use a powerful machine, supply of cooling water and a steadyfast drilling rig. However lately, hand held drilling has become more common. This can only be performed if the circumstances are right - small diameter holes (up to maybe Ø 60 mm in concrete), no steel bars in the way and a good working tool. For hand held drilling we recommend our type TV-2. Support for hand held drilling When drilling without a rig the drill can be guided with the pilot drill or with the aid of a board with a hole in same diameter as the intended hole or with a V cut out as a simple support. Diamond segments in all our qualities for your own retipping, see page 5.15 Diamond Tools and Machines for the Construction Industry JACK MIDHAGE AB SE - 26921 BÅSTAD info@midhage.se www.midhage.se Tel: +46-431-71 000 Fax: +46-431-75 470 5.2 Oct 2011 Diamond Core Drills Our different quality and price levels Diamond core bit with segments produced with the unique Zenesis technology giving extreme drillng speed together with extreme life time. New T-WAVE Diamond core bit with special wavy design on the segments. Extremely high drillling speed and very long life. RT-4 Extremely high drilling speed together with a very long life. ”Roof-Top”-design on the segments (not ring segments). New CS, GR Diamond core bits available in a number of different qualities for different materials and machine powers. CS quality for concrete or masonry. GR quality for granite. TV-2 Diamond core bits with thin segments suited for low power machines. Extremey high drilling performance and very long life. Available only with 1/2” thread. Standard lengths Thread Diameter New A few users instructions Core Length ½” thread: 8 - 14 mm 16 - 18 mm 20 - 152 mm 150 mm 200 mm 360 mm CRI 28 thread: 51 mm - 500 mm UNC thread: 51 mm - 420 mm Forsheda: 138 mm 186 mm 226 mm 311 mm 341 mm 300 mm 300 mm 300 mm 300 mm 300 mm Always make sure the water supply is sufficiant. Choose the correct rotation speed for the diameter. When reaching reinforcement steel, if possible, lower the speed and pressure. Make sure the drill rig is rigid and without any vibrations. Pay highest attention when hand held drilling is performed. Accessories Adapters, extensions etc. see end of this chapter Other lengths can be supplied by request. Diamond Tools and Machines for the Construction Industry JACK MIDHAGE AB SE - 26921 BÅSTAD info@midhage.se www.midhage.se Tel: +46-431-71 000 Fax: +46-431-75 470 Oct 2011 5.3 Diamond Core Drills w e N Diamond core bit with segments produced with the unique Zenesis technology giving extreme drilling speed together with extreme life time. Application: Drilling in all kinds of concrete, armed concrete and masonry. Adapted for machines with 1-1/4” or CRI 28 thread. Wet use. Performance: Extremely high drilling speed and extremely long life. Very good in steel reinforcement. Features: Segment height 10 mm with 1,5 mm neutral zone. UNC 1-1/4” or CRI 28 Diameter mm Segment number Segment width Segment length Article number Price 51 62 72 5 6 6 3,2 3,2 3,2 24 24 24 ZS10510 2 080:-2 390:-2 440:-- 82 92 102 7 7 9 3,2 3,2 3,2 24 24 24 112 122 127 9 10 10 3,2 3,2 3,2 24 24 24 132 138 142 10 11 11 3,6 3,6 3,6 24 24 24 152 162 170 12 13 13 3,6 3,6 3,6 24 24 24 180 186 200 13 13 14 3,6 3,6 3,6 24 24 24 210 226 250 15 16 17 3,6 3,6 3,6 24 24 24 275 300 311 18 19 19 4,5 4,5 4,5 24 24 24 325 341 350 20 20 22 4,5 4,5 4,5 24 24 24 400 450 500 24 26 28 4,5 4,5 4,5 24 24 24 550 600 650 30 32 34 4,5 4,5 4,5 24 24 24 Diamond Tools and ZS10620 ZS10720 ZS10820 ZS10920 ZS11020 ZS11120 ZS11220 ZS11270 ZS11320 ZS11380 ZS11420 ZS11520 ZS11620 ZS11700 ZS11800 ZS11860 ZS12000 ZS12100 ZS12260 ZS12500 ZS12750 ZS13000 ZS13110 ZS13250 ZS13410 ZS13500 ZS14000 ZS14500 ZS15000 ZS15500 ZS16000 2 750:-2 860:-3 410:-3 500:-3 860:-3 860:-4 150:-4 400:-4 450:-4 500:-5 380:-5 530:-5 810:-6 140:-6 460:-7 040:-7 550:-8 200:-8 880:-10 040:-10 260:-10 420:-10 630:-10 920:-12 340:-13 640:-15 660:-16 720:-17 620:-19 240:-- Machines for the Construction Industry JACK MIDHAGE AB SE - 26921 BÅSTAD info@midhage.se www.midhage.se Tel: +46-431-71 000 Fax: +46-431-75 470 5.4 Oct 2011 Diamond Core Drills T-WAVE T-WAVE Application: Drilling in all kinds of concrete, armed concrete and masonry. Adapted for machines with 1-1/4” or CRI 28 thread but may also be used in machines with 1/2”-thread (low power machines). Wet use. Performance: Extremely high drilling speed and very long life. Very good in steel reinforcement. (Lower drilling speed in machines with low power but very long life.) Features: Wavy segments with a height of 10 mm. No neutral zone. 1/2” Segment- Segmentwidth length Diameter mm Segment number 51 62 72 5 6 6 3,0 3,5 3,5 82 92 102 7 7 9 112 122 127 UNC 1-1/4” or CRI 28 Article number Price Article number Price 24 24 24 TW20510 TW20620 TW20720 1 960:-2 240:-2 290:-- TW10510 TW10620 TW10720 1 960:-2 240:-2 290:-- 3,5 3,5 3,5 24 24 24 TW20820 TW20920 TW21020 2 590:-2 680:-3 200:-- TW10820 TW10920 TW11020 2 590:-2 680:-3 200:-- 9 10 10 3,5 3,5 3,5 24 24 24 TW21120 TW21220 TW21270 3 290:-3 630:-3 630:-- TW11120 TW11220 TW11270 3 290:-3 630:-3 630:-- 132 138 142 10 11 11 3,5 3,5 3,5 24 24 24 TW21320 TW21380 TW21420 3 900:-4 130:-4 180:-- TW11320 TW11380 TW11420 3 900:-4 130:-4 180:-- 152 162 170 12 13 13 4,0 4,0 4,0 24 24 24 TW21520 4 420:-- TW11520 TW11620 TW11700 4 420:-5 060:-5 200:-- 180 186 200 13 13 14 4,0 4,0 4,0 24 24 24 TW11800 TW11860 TW12000 5 460:-5 730:-6 070:-- 210 226 250 15 16 17 4,0 4,0 4,5 24 24 24 TW12100 TW12260 TW12500 6 610:-7 100:-7 710:-- 275 300 311 18 19 19 4,5 4,5 4,5 24 24 24 TW12750 TW13000 TW13110 8 340:-9 430:-9 640:-- 325 341 350 20 20 22 4,5 4,5 4,5 24 24 24 TW13250 TW13410 TW13500 9 800:-9 980:-10 281:-- 400 450 500 24 26 28 4,5 4,5 4,5 24 24 24 TW14000 TW14500 TW15000 11 630:-12 810:-14 720:-- 550 600 650 30 32 34 5,0 5,0 5,0 24 24 24 TW15500 TW16000 TW16500 15 710:-16 560:-18 120:-- Diamond Tools and Machines for the Construction Industry JACK MIDHAGE AB SE - 26921 BÅSTAD info@midhage.se www.midhage.se Tel: +46-431-71 000 Fax: +46-431-75 470 5.5 Oct 2011 Diamond Core Drills RT-4 w e N RT-4 Application: Drilling in all kinds of concrete, armed concrete and masonry. Can be supplied with 1-1/4”, CRI 28 or 1/2” thread. Wet use. Performance: Extremely high drilling speed and very long life. Very good in steel reinforcement. (Lower drilling speed in machines with low power but very long life.) Features: ”RoofTop-segments” - facilitates the start of the drilling. Segment height of 11 mm whereof 1,5 mm is a neutral zone. Drills with ring segments (no ”RoofTop”) have a segment height of 10 mm whereof 4.0 mm is a neutral zone without diamonds. Prices see next page. Diamond segments in all our qualities for your own retipping, see page 5.15 Diamond Tools and Machines for the Construction Industry JACK MIDHAGE AB SE - 26921 BÅSTAD info@midhage.se www.midhage.se Tel: +46-431-71 000 Fax: +46-431-75 470 5.6 Oct 2011 Diamond Core Drills RT-4 w e N Diameter mm Product information see previous page. 1/2” Number of Segment segments width Segment length UNC 1-1/4” or CRI 28 (”Pixie”) Article number Article number Price Price 12 14 16 Ring Ring Ring 2,0 2,5 2,5 CRRT420120 CRRT420140 CRRT420160 1 180:-1 210:-1 250:-- CRRT410120 CRRT410140 CRRT410160 1 180:-1 210:-1 250:-- 18 20 22 25 28 Ring Ring Ring Ring Ring 2,5 2,5 2,5 2,5 2,5 CRRT420180 CRRT420200 CRRT420220 CRRT420250 CRRT420280 1 250:-1 270:-1 290:-1 310:-1 500:-- CRRT410180 CRRT410200 CRRT410220 CRRT410250 CRRT410280 1 250:-1 270:-1 290:-1 310:-1 500:-- 30 32 35 38 40 Ring Ring Ring Ring Ring 2,5 2,5 3,0 3,0 3,0 CRRT420300 CRRT420320 CRRT420350 CRRT420380 CRRT420400 1 520:-1 580:-1 790:-1 850:-1 910:-- CRRT410300 CRRT410320 CRRT410350 CRRT410380 CRRT410400 1 520:-1 580:-1 790:-1 850:-1 910:-- 42 51 62 72 Ring 5 6 6 3,0 3,0 3,0 3,5 24 24 24 CRRT420420 CSRT420510 CSRT420620 CSRT420720 2 030:-1 700:-1 950:-1 990:-- CRRT410420 CSRT410510 CSRT410620 CSRT410720 2 030:-1 700:-1 950:-1 990:-- 82 92 102 7 7 9 3,5 3,5 3,5 24 24 24 CSRT420820 CSRT420920 CSRT421020 2 250:-2 330:-2 780:-- CSRT410820 CSRT410920 CSRT411020 2 250:-2 330:-2 780:-- 112 122 127 9 10 10 3,5 3,5 3,5 24 24 24 CSRT421120 CSRT421220 CSRT421270 2 860:-3 160:-3 160:-- CSRT411120 CSRT411220 CSRT411270 2 860:-3 160:-3 160:-- 132 138 142 10 11 11 3,5 3,5 3,5 24 24 24 CSRT421320 CSRT421380 CSRT421420 3 390:-3 590:-3 630:-- CSRT411320 CSRT411380 CSRT411420 3 390:-3 590:-3 630:-- 152 162 170 12 13 13 4,0 4,0 4,0 24 24 24 CSRT421520 3 840:-- CSRT411520 CSRT411620 CSRT411700 3 840:-4 400:-4 520:-- 180 186 200 13 13 14 4,0 4,0 4,0 24 24 24 CSRT411800 CSRT411860 CSRT412000 210 226 250 15 16 17 4,0 4,0 4,0 24 24 24 CSRT412100 CSRT412260 CSRT412500 4 750:-5 020:-5 280:-5 750:-6 170:-6 700:-- 275 300 311 18 19 19 4,0 4,0 4,5 24 24 24 CSRT412750 CSRT413000 CSRT413110 7 250:-8 200:-8 380:-- 325 341 350 20 20 22 4,5 4,5 4,5 24 24 24 CSRT413250 CSRT413410 CSRT413500 400 450 500 24 26 28 4,5 4,5 4,5 24 24 24 CSRT414000 CSRT414500 CSRT415000 8 520:-8 680:-8 940:-10 110:-11 140:-12 800:-- 550 600 650 30 32 34 4,5 5,0 5,0 24 24 24 CSRT415500 CSRT416000 CSRT416500 13 660:-14 400:-15 760:-- Diamond Tools and Machines for the Construction Industry JACK MIDHAGE AB SE - 26921 BÅSTAD info@midhage.se www.midhage.se Tel: +46-431-71 000 Fax: +46-431-75 470 Oct 2011 5.7 Diamond Core Drills CS and GR CS (Concrete, Masonry) och GR (Granite) Application: Drilling in all kinds of concrete, armed concrete and masonry (CS-drills). Also available for granite (GR-drills). For machines with 1-1/4” or CRI 28 thread but may also be used in machines with 1/2”-thread. With your order state quality type according to the list below. Wet use. Performance: In general very high penetration speed and very long life. Features: Comes in a number of different qualities for different materials or machines. Segment height 11 mm whereof 1.5 mm is a neutral zone with no diamonds. Drills with ring segment have segment height 10 mm whereof 4.0 mm is a neutral zone. UNC 1-1/4”, CRI 28 or 1/2” No of segment 52 62 72 82 5 6 6 7 3,0 3,0 3,0 3,5 24 24 24 24 1 700:-1 950:-1 990:-2 250:-- 92 102 112 122 127 7 9 9 10 10 3,5 3,5 3,5 3,5 3,5 24 24 24 24 24 2 330:-2 780:-2 860:-3 160:-3 160:-- 132 138 142 152 162 10 11 11 12 13 3,5 3,5 3,5 4,0 4,0 24 24 24 24 24 3 390:-3 590:-3 630:-3 840:-4 400:-- 170 180 186 200 210 13 13 13 14 15 4,0 4,0 4,0 4,0 4,0 24 24 24 24 24 4 520:-4 750:-5 020:-5 280:-5 750:-- 226 250 275 300 311 16 17 18 19 19 4,0 4,0 4,0 4,0 4,5 24 24 24 24 24 6 170:-6 700:-7 250:-8 200:-8 380:-- 325 341 350 400 450 20 20 22 24 26 4,5 4,5 4,5 4,5 4,5 24 24 24 24 24 8 520:-8 680:-8 940:-10 110:-11 140:-- 500 550 600 650 28 30 32 34 4,5 4,5 5,0 5,0 24 24 24 24 12 800:-13 660:-14 400:-15 760:-- Standard types Application Standard type Granite GR-6 Hard concrete or normal concrete CS-46 Masonry CS-80 Asphalt. Light weight building blocks. Green concrete. CS-90 (Also other types can be supplied) Article numbers: Figure 1 - 2: Shows segment type Figure 3: Shows thread (1=CRI 28, 2=1/2”, 3=UNC 1-1/4”) Figure 4 - 6: Shows diameter Figure 7: Standard type or special type Example Article number 4721120: Suited for hard or normal concrete (47). Thread UNC 1 1/4” (3) Diameter 112 mm (112) Standard type (0) Diamond Tools and Segment width length Diam mm Price Machines for the Construction Industry JACK MIDHAGE AB SE - 26921 BÅSTAD info@midhage.se www.midhage.se Tel: +46-431-71 000 Fax: +46-431-75 470 5.8 Oct 2011 Diamond Core Drills TV-2 w e N TV-2 (½”- thread) Application: Drilling in all kinds of concrete, armed concrete and masonry. Adapted for machines with low power. Wet use. Performance: Extremely high drilling speed and very long life. Very good in steel reinforcement. Features: Diameters 10 - 42 mm (ring segments) have segment height 10 mm whereof 4.0 mm is a neutral zone. Drills with diameter 52 mm and more have segment height of 10 mm whereof 1,5 mm is a neutral zone. ½” Diam mm No of segment 10 12 14 16 Ring Ring Ring Ring 18 20 22 25 28 Segment width length Article number Price 2,0 2,0 2,5 2,5 CR452010XP CR452012XP CR452014XP CR452016XP 1 160:-1 180:-1 210:-1 250:-- Ring Ring Ring Ring Ring 2,5 2,5 2,5 2,5 2,5 CR452018XP CR452020XP CR452022XP CR452025XP CR452028XP 1 250:-1 270:-1 290:-1 310:-1 500:-- 30 32 35 38 40 Ring Ring Ring Ring Ring 2,5 2,5 3,0 3,0 3,0 CR452030XP CR452032XP CR452035XP CR452038XP CR452040XP 1 520:-1 580:-1 790:-1 850:-1 910:-- 42 52 62 72 82 Ring 5 6 6 8 3,0 2,5 2,5 2,5 2,5 24 24 24 24 CR452042XP CSTV220510 CSTV220610 CSTV220710 CSTV220810 2 030:-1 700:-1 950:-1 990:-2 250:-- 91 102 107 112 122 9 9 10 10 11 2,5 2,5 2,5 2,5 2,5 24 24 24 24 24 CSTV220910 CSTV221010 CSTV221060 CSTV221110 CSTV221210 2 310:-2 750:-2 830:-2 830:-3 120:-- 127 132 138 141 151 11 12 12 12 13 2,5 2,5 2,5 2,5 2,5 24 24 24 24 24 CSTV221260 CSTV221310 CSTV221380 CSTV221410 CSTV221510 3 120:-3 340:-3 540:-3 540:-3 580:-- Diamond Tools and Machines for the Construction Industry JACK MIDHAGE AB SE - 26921 BÅSTAD info@midhage.se www.midhage.se Tel: +46-431-71 000 Fax: +46-431-75 470 Oct 2011 5.9 TCT Core Drill Tungsten Carbide Tipped core Drills Application: Dry drilling in wood, aerated concrete, soft masonry and similar. For use in core drilling machines - not hand held. Wet use possible. Performance: High drilling speed (but short life). May be sharpened by a diamond sharpening wheel. Features: Core steel tube with TC-teeth. 1/2”, 1-1/4” or CRI 28 thread. Standard lengths. 1/2” or 1-1/4” or CRI 28 Diam mm No of teeth Article number Price 32 4 10X0320 960:-- 37 4 10X0370 960:-- 42 4 10X0420 990:-- 52 5 10X0520 1 170:-- 62 5 10X0620 1 230:-- 72 5 10X0720 1 340:-- 82 6 10X0820 1 560:-- 92 6 10X0920 1 640:-- 102 7 10X1020 1 840:-- 112 7 10X1120 1 910:-- 127 8 10X1270 2 120:-- 142 9 10X1420 2 480:-- 152 10 10X1520 2 570:-- 162 10 10X1620 2 750:-- 170 11 10X1700 3 030:-- 180 12 10X1800 3 280:-- 200 13 10X2000 3 620:-- 225 15 10X2250 3 940:-- 250 17 10X2500 4 580:-- 275 18 10X2750 4 880:-- 300 20 10X3000 5 380:-- 350 22 10X3500 6 030:-- 400 24 10X4000 6 680:-- 450 26 10X4500 7 220:-- 500 28 10X5000 7 760:-- Other dimensions or special applications - contact us. Diamond Tools and Machines for the Construction Industry JACK MIDHAGE AB SE - 26921 BÅSTAD info@midhage.se www.midhage.se Tel: +46-431-71 000 Fax: +46-431-75 470 5.10 Oct 2011 Dry Diamond Core Drills For hand held machines Dosensenker Diameter mm Application: Drilling of holes for electrical fittings etc. in masonry. Also concrete possible. Dry use. Machines: Drillhammers etc. (Minimum 1,2 kW) Performance: Fast drilling in masonry. Feature: Laser welded segments. M 16 thread. Usable core length 85 mm. To be supplemented with a pilot drill and a shaft, see next page. Segment No length heigth Article number Price 68 9 10 7 (6+1) 8000068 1 190:-- 73 10 10 7 (6+1) 8000073 1 250:-- 82 9 12 7 (6+1) 8000082 1 450:-- 102 10 12 7 (6+1) 80000102 1 650:-- Installation Drills Diameter mm No 32 3 Application: Drilling of holes for pipes etc. in masonry Also concrete possible. Dry use. Machines: Drillhammers etc. (Minimum 1,2 kW) Performance: Fast drilling in masonry. Feature: Laser welded segments. M 16 thread. Usable core length 150 mm. To be supplemented with pilot drill and a shaft, see next page. Segment length heigth 16 Article number Price 7 (5,5+1,5) 8100032 1 250:-1 460:-- 47 4 16 7 (5,5+1,5) 8100047 52 3 24 7 (5,5+1,5) 8100052 1 700:-- 62 3 24 7 (5,5+1,5) 8100062 1 840:-- 67 3 24 7 (5,5+1,5) 8100067 1 880:-- 107 4 24 7 (5,5+1,5) 8100107 2 580:-- Diamond Tools and Machines for the Construction Industry JACK MIDHAGE AB SE - 26921 BÅSTAD info@midhage.se www.midhage.se Tel: +46-431-71 000 Fax: +46-431-75 470 5.11 Oct 2011 Dry Diamond Core Drills Accessories Pilot drills and shafts Designition Art. No. Price Pilot drill for Dosensenker and connection with SDS+ shaft 80006 290:-- Pilot drill for Dosensenker and connection with hexagon shaft 80005 240:-- Pilot drill, 200 mm, for installation drills 10501933 62:-- Connection with SDS+ shaft, extended 80006L 540:-- Users Instructions Avoid reinforcement bars. Use a metal detector. Make sure that the drill does not get overheated. Check regularely and clear away slugs frequently. Ideal drilling speed is 1000 - 2000 rpm. (The greater diameter the slower the speed). Do not use the percussion function on the machine. Percussion function may be used temporary to improve penetration speed but reduces the life time and increases the risk for damages on the drill. First drill a small hole so the pilot drill can guide the core drill. Then mount the core drill. When the core drill has started to find track in the material remove the pilot drill from the holder and continue the drilling. When deeper holes are required drill in two or more steps. After drilling as far as you can, remove the core by breaking it, use the extended connection (art. no. 80006L) and then carry on drilling. Pay highest attention when hand held drilling is performed. The drill bit may easily get stuck in the material and the drill motor will then be struck out of your hands. Wear protection goggles and ear protection. Dry drilling produces much dust. Use a vacum suction to collect the dust and a breathing mask. Diamond Tools and Machines for the Construction Industry JACK MIDHAGE AB SE - 26921 BÅSTAD info@midhage.se www.midhage.se Tel: +46-431-71 000 Fax: +46-431-75 470 Oct 2011 5.12 Drills for Tiles Users instruction for diamond drills with hexagon shaft The drills can be used without water coolant. Make sure the drill does not get overheated Adjust the rotation speed after the diameter - the greater diameter the slower speed. Do not use the percussion function on the machine. Small holes in tiles Use a support board or mount the pilot drill (if a HTD-H drill is used) for the guidance of the drill. Start with making the hole for the pilot drill. Use the 6 mm drill and go all through the slab. Wear protection goggles and hearing protection. Type Cordless ( Ø 4 - 12 mm ) Application: Drilling in ceramic materials (also very hard), soft natural stones. Dry use. Machines: Drilling machines with shaft connection. Do not use percussion function. Rotation speed: Avoid the highest drilling speed. Performance: Penetrates very fast Features: Carbide tip ground for highest cutting performance and centration. Diameter mm Article number Price Instructions 4 10501921 36:-- -- 5 10501922 38:-- -- 6 10501925 42:-- -- 8 10501932 50:-- Pre-drill with a Ø 4 mm drill 10 10501934 71:-- Pre-drill with a Ø 4 mm drill Diamond Tools and Machines for the Construction Industry JACK MIDHAGE AB SE - 26921 BÅSTAD info@midhage.se www.midhage.se Tel: +46-431-71 000 Fax: +46-431-75 470 Oct 2011 5.13 Drills for Tiles For larger holes. With detachable pilot drill. Type HTD-H ( Ø 20 - 120 mm Application: Drilling of holes in cermaics, tiles, granite and marble slabs etc. Dry or wet use. Machines: Powerful drilling machines. Performance: Fast penetration, long life and fine surface. Feature: Segment ring with saw tooth diamond platering. Hexagon shaft and detachable pilot drill. The pre-mounted drill is suitable for drilling with percussion function in solid material. In ceramics the Cordless drill above is recommended (Ø 6 mm). Diameter mm Article number Price Instructions 20 912020 1 100:-- Dry or wet use 30 912030 1 170:-- 40 912040 1 220:-- 50 912050 1 300:-- 65 912065 1 760:-- 75 912075 1 840:-- 80 912080 2 080:-- 100 912100 2 340:-- 120 912120 2 680:-- Diamond Tools and Machines for the Construction Industry JACK MIDHAGE AB SE - 26921 BÅSTAD info@midhage.se www.midhage.se Tel: +46-431-71 000 Fax: +46-431-75 470 5.14 Oct 2011 Accessories - Adapters Adapters Price Machine - Drill Art.No. 1 ¼” - CRI 28 010301 400:-- 1 ¼” - ½” 010302 400:-- ½” - CRI 28 010201 380:-- ½” - 1 ¼” 010203 250:-- CRI 28 - ½ 010102 370:-- CRI 28 - 1 ¼” 010103 400:-- SDS+ - ½”-20 UNF 205000 250:-- SDS Max - ½”-20 UNF 206000 490:-- ½” - ½”-20 UNF 202000 250:-- 5/8” - 28 UNF - ½”-20 UNF 208000 270:-- 13 mm hexagon - ½”-20 UNF 210000 170:-- M16 - ½”-20 UNF 216000 250:-- 13 mm hexagon - 1/2” R 210120 220:-- SDS+ - 1/2” R 205020 250:-- 1/2” 20 UNF int. - 1/2” R 208020 250:-- M16 int. - 1/2” R 216020 250:-- Diamond Tools and Machines for the Construction Industry JACK MIDHAGE AB SE - 26921 BÅSTAD info@midhage.se www.midhage.se Tel: +46-431-71 000 Fax: +46-431-75 470 Oct 2011 5.15 Diamond Segments Diamond segments for reinforced concrete New Absolute top class segments manufactured with the unique patented Zenesis technology which gives an extreme penetration speed together with an extremely long life time. Segment height 100 mm with 1,5 mm neutral zone. Segment length 24 mm. T-WAVE Top quality segment with a vawy shaped design. Extreme penetration speed and very long life. Segment height 10 mm. No neutral zone without diamonds. segment length 24 mm. New RT-4 Top quality segment with a ”Roof-Top” design. Extreme penetration speed and very long life. Segment height 11 mm. No neutral zone without diamonds. Segment length 24 mm. New TV-2 Top quality segment suited for low power machines. Extreme penetration speed and very long life when used in low power machines. Segment height 10 mm with 1,5 mm neutral zone. Also other qualities and dimensions can be supplied ZENESIS T-WAVE RT-4 TV-2 Segment radius mm Suits Ø mm Width mm Price Width mm R 25 45 - 60 3,2 75:-- 3,0 65:-- 3,0 55:-- 2,5 55:-- R 31 55 - 71 3,2 75:-- 3,5 70:-- 3,5 55:-- 2,5 55:-- R 44 75 - 105 3,2 75:-- 3,5 70:-- 3,5 55:-- 2,5 55:-- R 66 105 - 165 3,6 80:-- 3,5 70:-- 3,5 55:-- 2,5 55:-- R 105 170 - 290 3,6 80:-- 4,0 75:-- 4,0 60:-- -- R 175 300 - 500 3,6 80:-- 4,5 80:-- 4,5 70:-- -- RAKA 500 - 4,5 90:-- 4,5 80:-- 5,0 75:-- -- Diamond Tools and Price Width mm Price Width mm Price Machines for the Construction Industry JACK MIDHAGE AB SE - 26921 BÅSTAD info@midhage.se www.midhage.se Tel: +46-431-71 000 Fax: +46-431-75 470 5.16 Oct 2011 Diamond Ring Segments Diamond segment for reinforced concrete XP General use in reinforced concrete and masonry. Very high penetration speed and long life. 10 mm height whereof 4 mm is neutral zone without diamonds. The diamond impregnated zone and height on slots for the cooling water is 6 mm. Also other types and qualities, for example granite segments, can be supplied. Ring thickness mm Type XP Diameter mm 12 14 16 18 20 22 24 25 26 Price Ring thickness mm Typ XP Diameter mm 2,0 2,0 2,5 2,5 2,5 250:-270:-290:-290:-320:-- 28 30 32 35 38 2,5 2,5 2,5 3,0 3,0 370:-370:-410:-470:-480:-- 2,5 2,5 2,5 2,5 320:-330:-350:-350:-- 40 42 52 3,0 3,5 3,5 520:-560:-620:-- Price Instructions · Check all segments and remove remaining grades, if any. · If necessary clean bottom and end surfaces of the segments a little with either a fine grained belt or a fine grained (100/120) grinding wheel. Just grind the outer surface. Make sure there are no diamonds visible (= sticking out) after the grinding - It will reduce the strenght of the brazing with risk for segment losses. · Add flush to the brazing surfaces of the segments and the core and let dry. · Check the thickness of the segments and put brazing magnets on the inside of the core. Choose magnets so that the segment clearance on the outside will be approx. double that of the clearance on the inside. This normally means to use 0,5 mm magnet clearance when the difference is up to 1,5 mm beetween segment and core thickness, and 0,75 mm on all other dimensions. However, when very abrasive materials is to be drilled, do increase the the clearance one step on the inside, but never more than to 50/50 clearance. On very thin segment dimensions it may be impossible to get double the clearances on the outside, but never make the inside clearance larger than that of the outside clearance. · Start brazing by gently warming up the core under the segment and continue working with the flame sideways and upwards over the whole segment and then downwards to the core again. Never keep the flame still and never use too hot a flame. Make sure the whole segment is warmed up and gets the same light red colour all over. Add silver solder when the flush is changing colours towards transparent ”colour”. · Continue to the next segment and repeat the brazing until all segments are beeing brazed. · Check each brazing carefully. If any brazing does not look good, braze again! When all brazings are approved, clean the drill from brazing rests and dress the segments. Diamond Tools and Machines for the Construction Industry JACK MIDHAGE AB SE - 26921 BÅSTAD info@midhage.se www.midhage.se Tel: +46-431-71 000 Fax: +46-431-75 470 Oct 2011 5.17 Brazing Magnets and Silver Accessories for Retipping Designation Art. No. Price Magnets for the fixation of segments during the brazing JM Magnets Type A. With 0,75 mmand 1,0 mm side clearances. The most frequently used - suits diameters from 70 mm up to 200 mm 201000 156:-- Type B. With 0,5 mm and 1,25 mm side clearances. For the smallest and the largest diameters. 201010 156:-- 450125 410:-- 1 kg 45% silver 200206 Ask for 1 kg 55% silver 200202 price Flux, paste brown. H-special Price for 1/2 kg. 200205 760:-- Superstrong-Flux-Magnet Each magnet has four different side clearances. Extra strong magnet with a longer life compared to the JM Magnets above. 0,5 mm/ 0,75 mm/ 1,0 mm and 1,25 mm Silver and Flux Silver Rods, Cadmium free. Length 500 mm. 125 pcs/ kg. (enough for 1500 - 2000 segments). (Price depending on current market price.) Diamond Tools and Machines for the Construction Industry JACK MIDHAGE AB SE - 26921 BÅSTAD info@midhage.se www.midhage.se Tel: +46-431-71 000 Fax: +46-431-75 470 5.18 Oct 2011 Retipping Equipment For retipping core bits CD 600 CD 7-28 • Fast and easy to operate. Works without electricity no noise, no sparks or scrap. • Cuts seats for the segments. The seats give support during the brazing and eliminates the risk for segment losses during drilling. • Chose any number of segments - perfect segment division with the indexing disc. Can also be equipped with a hydraulic motor Retipping equipment technical data: CD 600 Cuts drill bits from Ø 55 mm up to Ø 600 mm. Optional accessories are matrices for bits from Ø 40 mm. Maximum bit length 700 mm. Optional accessory is an extension column for bits up to 1.5 m. Thread: Segment no: Weight: Dimensions: UNC 1-1/4” or CRI 28 4 - 34 pcs (or more) 32 kg 640 x 460 x 380 mm Thread: Segment no: Weight: Dimensions: UNC 1-1/4” or CRI 28 4 - 34 pcs (or more) 48 kg 920 x 530 x 380 mm CD 7-28 Cuts drill bits from Ø 55 mm up to Ø 700 mm. Optional accessories are matrices for bits from Ø 40 mm and extensions for diameters up to 1.0 m. Maximum bit length 700 mm. Optional accessory are extension columns for bits up to 1.2 m or more. Designation Art. No. Price Retipping equipment CD 600 192460 29.000:-- Retipping equipment CD 7-28 Manual 190007 39.000:-- Retipping equipiment CD 7-28 Hydraulic 190020 62.000:-- Diamond Tools and Machines for the Construction Industry JACK MIDHAGE AB SE - 26921 BÅSTAD info@midhage.se www.midhage.se Tel: +46-431-71 000 Fax: +46-431-75 470 Oct 2011 5.19 Retipping Equipment Auxilliaries for CD 7-28 and CD 600 Designation Art. No. Price Cutting tools Matrices for core bits from Ø 55 mm ( inner 48 mm) and up. (A1) For segment length 20 mm For segment length 24 mm For segment length 1” (25,4 mm) 550520 550524 550525 2 070:-2 070:-2 070:-- Matrices for core bits Ø 50 mm ( inner 40 mm) up to Ø 70 mm. (A3) For segment length 20 mm For segment length 24 mm 500520 500524 2 070:-2 070:-- Matrices for core bits from Ø 35 mm ( inner diameter 31 mm) up to Ø 60 mm. (A2) For segment length 16 mm For segment length 20 mm 350516 350520 2 070:-2 070:-- 800516 690:-- Knife for 20 mm segment 800520 690:-- Knife for 24 mm segment 800524 690:-- Knife for 25,4 mm segment 800525 690:-- Knife for the old Columbi model. Ste segment length. (Varying) 690:-- Knives Knife for 16 mm segment Extensions Extensions for CD 7-28 types: Extension of height +450 mm 191040 1.970:-- Extension of diameter + Ø 300 mm 191000 3.540:-- 191004 1.620:-- Extensions for CD 600: Extension of height + 900 mm ( Also suiting the old Columbi types) Diamond Tools and Machines for the Construction Industry JACK MIDHAGE AB SE - 26921 BÅSTAD info@midhage.se www.midhage.se Tel: +46-431-71 000 Fax: +46-431-75 470