Chapter 3 Project Management 3-2 OBJECTIVES • • • • • Definition of Project Management Work Breakdown Structure Project Control Charts Structuring Projects Critical Path Scheduling 3-3 Project Examples Building: a ship, a satellite, an oil rig, and a nuclear plant. Developing: computer programs, an advertising campaign, a new product, a new process, and training materials. Implementing: new technologies and work procedures. 3-4 Project Management Defined • A Project is a series of related jobs usually directed toward some major output and requiring a significant period of time to perform • Project Management are the management activities of planning, directing, and controlling resources (people, equipment, material) to meet the technical, cost, and time constraints of a project 3-5 Objectives of a Project 3-6 Objectives of a Project The 4th dimension: client satisfaction 3-7 Project Life Cycle Project Life Cycle: changing patterns of resource usage and level of activity over the course of the project 3-8 Project Life Cycle Stages of a Conventional Project: Slow beginning Buildup of size Peak Begin a decline Termination 3-9 Project Life Cycle 3-10 Project Life Cycle Time distribution of project effort is characterized by slow-rapid-slow 3-11 Project Life Cycle Try to avoid the “90-90 rule of project management”: The first 90% of the project takes 90% of the time, the last 10% takes the other 90%. 3-12 Project Life Cycle What does this rule really mean? 3-13 Project Life Cycle During the life cycle cycle, project management is accomplished through the use of processes such as: Initiating, planning, executing, controlling, and closing Many of these processes are iterative in nature because the project is being progressively elaborated 3-14 Project Life Cycle An Alternate View* Stage 1: Excitement – Euphoria Stage 2: Disenchantment Stage 3: Search for the Guilty Stage 4: Punishment of the Innocent Stage 5: Distinction for the Uninvolved *Author unknown but believed to have perished in stage 4 3-15 Defining Project Objectives Defining Project Objectives Why Set Project Objectives • To provide direction for project activities • To enable measuring results against prior exceptions • Resource usage (manpower, materials, etc.) – Schedule integrity – Quality of work • To determine specific goals which will provide maximum effectiveness of project activities 3-16 Defining Project Objectives Requirements for Project Objectives • • • • • • Achievable (time, resources, staff) Understandable (vs. complex) Specific (vs. general, vague statements) Tangible (“deliverables”) Measurable (resources, schedule, quality) Consistent (with strategy, programs, policies, procedures) • Assignable (department or individual) 3-17 Defining Project Objectives Some Problems in Setting Objectives • Stating activities rather than deliverables • Exceeding the scope of the defined project • Failing to be specific • Omitting important deliverables • Inconsistency with stated policies 3-18 Defining Project Objectives Example: D.U. Singer Project Title: Permanent Antiseptic Production Start-Up Objectives: Develop a comprehensive plan for the production of a new, permanent antiseptic Complete development and testing of a manufacturing process that: Meets all current FDA, EPA, and OSHA regulations as well as internal specifications produces 95% yield of product (full packaged) at a level of 80% of full production goal of 10 million liters per year 3-19 Be careful of the jargon! 3-20 Another problem in objective setting … 3-21 Work Breakdown Structure A work breakdown structure defines the hierarchy of project tasks, subtasks, and work packages Level Program 1 2 Project 1 Project 2 Task 1.1 Task 1.2 3 Subtask 1.1.1 4 Work Package 1.1.1.1 Subtask 1.1.2 Work Package 1.1.1.2 3-22 Work Breakdown Structure Program: New Product Introduction 1.0 Project 1: Engineering Development 1.1 Task 1: Run pilot test 1.2 Task 2: Review process costs and efficiencies 1.3 Task 3: Prepare Capital Equipment List 2.0 2.1 2.2 2.3 Project 2: Market Survey Task 1: Complete Market Survey Task 2: Analyze Survey Results Task 3: Prepare Marketing Plan 3-23 Work Breakdown Structure 3.0 Project 3: Manufacturing Start-up 3.1 Task 1: Install and Test New Equipment 3.2 Task 2: Establish Manufacturing Procedures 3.3 Task 3: Detailed Testing of Initial Output 4.0 Project 4: Sales Force Training 4.1 Task 1: Select Sales People 4.2 Task 2: Select Distributors 4.3 Task 3: Train Sales Force and Distributors 3-24 Gantt Chart Vertical Axis: Always Activities or Jobs Horizontal bars used to denote length of time for each activity or job. Activity 1 Activity 2 Activity 3 Activity 4 Activity 5 Activity 6 Time Horizontal Axis: Always Time Service Activities for A Delta Jet During a 60 Minute Layover 3-25 3-26 Network-Planning Models • A project is made up of a sequence of activities that form a network representing a project • The path taking longest time through this network of activities is called the “critical path” • The critical path provides a wide range of scheduling information useful in managing a project • Critical Path Method (CPM) helps to identify the critical path(s) in the project networks 3-27 Prerequisites for Critical Path Methodology A project must have: well-defined jobs or tasks whose completion marks the end of the project; independent jobs or tasks; and tasks that follow a given sequence. 3-28 Types of Critical Path Methods • CPM with a Single Time Estimate – Used when activity times are known with certainty – Used to determine timing estimates for the project, each activity in the project, and slack time for activities • CPM with Three Activity Time Estimates – Used when activity times are uncertain – Used to obtain the same information as the Single Time Estimate model and probability information • Time-Cost Models – Used when cost trade-off information is a major consideration in planning – Used to determine the least cost in reducing total project time 3-29 Steps in the CPM with Single Time Estimate • Activity Identification • Activity Sequencing and Network Construction • Determine the critical path – From the critical path all of the project and activity timing information can be obtained 3-30 CPM with Single Time Estimate Consider the following consulting project: Activity Assess customer's needs Write and submit proposal Obtain approval Develop service vision and goals Train employees Quality improvement pilot groups Write assessment report Designation Immed. Pred. Time (Weeks) A None 2 B A 1 C B 1 D C 2 E C 5 F D, E 5 G F 1 Develop a critical path diagram and determine the duration of the critical path and slack times for all activities. 3-31 First draw the network Act. Imed. Pred. Time A None 2 B A 1 C B 1 D C 2 E C 5 F D,E 5 G F 1 A(2) B(1) D(2) C(1) F(5) E(5) G(1) 3-32 Find the Critical Path • Activities on the critical path cannot be delayed without delaying the completion of the project • There are two paths: A – B – C – D – F – G: 12 weeks A – B – C – E – F – G: 15 weeks • Activity D can be delayed by up to 3 weeks without delaying the project • The longest path is critical – why? 3-33 Determine early starts and early finish times ES=4 EF=6 ES=0 EF=2 ES=2 EF=3 ES=3 EF=4 A(2) B(1) C(1) Hint: Start with ES=0 and go forward in the network from A to G. D(2) ES=4 EF=9 E(5) ES=9 EF=14 ES=14 EF=15 F(5) G(1) 3-34 Determine late starts and late finish times ES=0 EF=2 ES=2 EF=3 ES=3 EF=4 A(2) B(1) C(1) LS=0 LF=2 LS=2 LF=3 LS=3 LF=4 Hint: Start with LF=15 or the total time of the ES=4 project and go EF=6 backward in the network from G to A. D(2) ES=9 ES=14 EF=14 EF=15 LS=7 LF=9 G(1) F(5) ES=4 EF=9 LS=9 LS=14 LF=14 LF=15 E(5) LS=4 LF=9 3-35 Critical Path & Slack ES=4 EF=6 ES=0 EF=2 ES=2 EF=3 ES=3 EF=4 A(2) B(1) C(1) LS=0 LF=2 LS=2 LF=3 LS=3 LF=4 D(2) LS=7 LF=9 ES=4 EF=9 E(5) LS=4 LF=9 Slack=(7-4)=(9-6)= 3 Wks ES=9 EF=14 ES=14 EF=15 F(5) G(1) LS=9 LF=14 LS=14 LF=15 Duration=15 weeks 3-36 Example 2: Great Valley Hospital Project Activity Description Immed. Preds. A Build internal components - B Modify roof and floor - C Construct collection stack A D Pour concrete and install frame A, B E Build high-temperature burner C F Install pollution control system C G Install air pollution device D, E H Inspect and test F, G 3-37 Network for Great Valley Hospital Project 2 A F 2 C 2 4 E Start 3 B 4 D 3 H 5 G 3-38 Critical Path for Great Valley Hospital Project F A C E Start B D H G 3-39 Critical Path for Great Valley Hospital Project • Four paths in the network: Path 1: Start – A – C – F – H: 9 weeks Path 2: Start – A – C – E – G – H: 15 weeks Path 3: Start – A – D – G – H: 13 weeks Path 4: Start – B – D – G – H: 14 weeks • Path 2 is critical See GreatValley.mpp 3-40 Critical Path for Great Valley Hospital Project • A, C, E, G, and H are on the critical path and so they have 0 slack • B is on path 4, so its slack is 15 – 14 = 1 • D is on paths 3 and 4, so its slack is 15 – Max (13,14) = 1 • F is on path 1, so its slack is 15 – 9 =6 • An activity can be delayed by its slack and not delay the project completion 3-41 Critical Path Analysis Setup Latest Start LS Activity Duration ES Activity Name Earliest Start EF Earliest Finish LF Latest Finish 3-42 Critical Path Analysis for Great Valley Hospital Project Determine early starts and early finish times A 0 H 2 0 A 2 2 Slack=0 0 HStart 0 0 0 0 BB Start 0 H 3 4 1 3 Slack=1 C 2 H 4 2 C4 2 Slack=0 DD 3 H 7 8 4 4 Slack=1 FF 4 H 7 13 10 3 E Slack=6 4 H 8 F 8 4 4 Slack=0 G 8 G H 13 13 8 5 Slack=0 H 13 H 15 15 13 2 Slack=0 3-43 Great Valley Gantt Chart: Earliest Start and Finish Great Valley General Hospital 1 2 3 4 5 6 7 8 9 10 1112 13 1415 16 A Build internal components B Modify roof and floor C Construct collection stack D Pour concrete and install frame E Build high-temperature burner F Install pollution control system G Install air pollution device H Inspect and test 3-44 Example 3. CPM with Three Activity Time Estimates Immediate Task Predecesors Optimistic Most Likely Pessimistic A None 3 6 15 B None 2 4 14 C A 6 12 30 D A 2 5 8 E C 5 11 17 F D 3 6 15 G B 3 9 27 H E,F 1 4 7 I G,H 4 19 28 3-45 Example 3. Expected Time Calculations ET(A)= 3+4(6)+15 Task A B C D E F G H I Immediate Expected Predecesors Time None 7 None 5.333 A 14 A 5 C 11 D 7 B 11 E,F 4 G,H 18 Expected Time = 6 ET(A)=42/6=7 Immediate Task Predecesors Optimistic Most Likely Pessimistic A None 3 6 15 B None 2 4 14 C A 6 12 30 D A 2 5 8 E C 5 11 17 F D 3 6 15 G B 3 9 27 H E,F 1 4 7 I G,H 4 19 28 Opt. Time + 4(Most Likely Time) + Pess. Time 6 3-46 Ex. 3. Expected Time Calculations Task A B C D E F G H I Immediate Expected Predecesors Time None 7 None 5.333 A 14 A 5 C 11 D 7 B 11 E,F 4 G,H 18 ET(B)= 2+4(4)+14 6 ET(B)=32/6=5.333 Immediate Task Predecesors Optimistic Most Likely Pessimistic A None 3 6 15 B None 2 4 14 C A 6 12 30 D A 2 5 8 E C 5 11 17 F D 3 6 15 G B 3 9 27 H E,F 1 4 7 I G,H 4 19 28 Opt. Time + 4(Most Likely Time) + Pess. Time Expected Time = 6 3-47 Ex 3. Expected Time Calculations Task A B C D E F G H I Immediate Expected Predecesors Time None 7 None 5.333 A 14 A 5 C 11 D 7 B 11 E,F 4 G,H 18 ET(C)= 6+4(12)+30 6 ET(C)=84/6=14 Immediate Task Predecesors Optimistic Most Likely Pessimistic A None 3 6 15 B None 2 4 14 C A 6 12 30 D A 2 5 8 E C 5 11 17 F D 3 6 15 G B 3 9 27 H E,F 1 4 7 I G,H 4 19 28 Opt. Time + 4(Most Likely Time) + Pess. Time Expected Time = 6 3-48 Example 3. Network Duration = 54 Days C(14) E(11) H(4) A(7) D(5) F(7) I(18) B (5.333) G(11) 3-49 Example 3. Probability Exercise What is the probability of finishing this project in less than 53 days? p(t < D) D=53 t TE = 54 Z = D - TE 2 cp 3-50 A ctivity variance, Task A B C D E F G H I 2 Pessim . - O ptim . 2 = ( ) 6 Optimistic Most Likely Pessimistic Variance 3 6 15 4 2 4 14 6 12 30 16 2 5 8 5 11 17 4 3 6 15 3 9 27 1 4 7 1 4 19 28 16 (Sum the variance along the critical path.) 2 = 41 3-51 p(t < D) t TE = 54 D=53 Z = D - TE 2 cp 53 - 54 = = -.156 41 p(Z < -.156) = .438, or 43.8 % (NORMSDIST(-.156) There is a 43.8% probability that this project will be completed in less than 53 weeks. 3-52 Ex 3. Additional Probability Exercise What is the probability that the project duration will exceed 56 weeks? 3-53 Example 3. Additional Exercise Solution p(t < D) TE = 54 Z = D - TE 2 cp t D=56 56 - 54 = = .312 41 p(Z > .312) = .378, or 37.8 % (1-NORMSDIST(.312)) 3-54 Time-Cost Models • In construction, incentives for completing project early • In new product development, revenue stream starts earlier if project is launched earlier • Time-Cost Models: – To accelerate the completion of a project, expedite or “crash” the critical path project activity that has the cheapest cost per unit time to shorten its duration 3-55 Steps in Time-Cost Analysis • Using normal activity times, find the critical path • Compute the crash cost per time period: Crash cost/period = (Crash cost - Normal cost)/ (Normal time - Crash time) • If there is only one critical path, select the activity on the critical path that (a) can still be crashed, and (b) has the smallest crash cost per period • If there are multiple critical paths, select the cheapest crash cost combination of critical path activities that can still be crashed that will reduce ALL critical paths by one period • Update all activity times and repeat process if further reduction in critical path time is desired 3-56 Example 4. Great Valley Hospital Project with Crashing Act. A B C D E F G H NT 2 3 2 4 4 3 5 2 CT NC 1 22,000 1 30,000 1 26,000 3 48,000 2 56,000 2 30,000 2 80,000 1 16,000 CC 22,750 34,000 27,000 49,000 58,000 30,500 84,500 19,000 CC/WK CP? 750 Y 2000 N 1,000 Y 1,000 N 1,000 Y 500 N 1,500 Y 3,000 Y 3-57 Example 4. Great Valley Hospital Project Crashing Analysis • Select the activity with smallest crash cost per week that is on the critical path – activity A at a cost of $750 • Start – B – D – G – H is also critical (14 wks) • Crash G by 1 week at a cost of $1,500 to reduce the project by an additional week (vs. crashing C and D at a combined cost of $2,000) 3-58 Question Bowl Which of the following are examples of Graphic Project Charts? a. Gantt b. Bar c. Milestone d. All of the above e. None of the above Answer: d. All of the above 3-59 Question Bowl Which of the following are one of the three organizational structures of projects? a. Pure b. Functional c. Matrix d. All of the above e. None of the above Answer: d. All of the above 3-60 Question Bowl A project starts with a written description of the objectives to be achieved, with a brief statement of the work to be done and a proposed schedule all contained in which of the following? a. SOW b. WBS c. Early Start Schedule d. Late Start Schedule e. None of the above Answer: a. SOW (or Statement of Work) 3-61 Question Bowl For some activities in a project there may be some leeway from when an activity can start and when it must finish. What is this period of time called when using the Critical Path Method? a. Early start time b. Late start time c. Slack time d. All of the above e. None of the above Answer: c. Slack time 3-62 Question Bowl How much “slack time” is permitted in the “critical path” activity times? a. Only one unit of time per activity b. No slack time is permitted c. As much as the maximum activity time in the network d. As much as is necessary to add up to the total time of the project e. None of the above Answer: b. No slack time is permitted (All critical path activities must have zero slack time, otherwise they would not be critical to the project completion time.) 3-63 Question Bowl When looking at the Time-Cost Trade Offs in the Minimum-Cost Scheduling time-cost model, we seek to reduce the total time of a project by doing what to the least-cost activity choices? Answer: a. Crashing a. Crashing them them (We “crash” the b. Adding slack time c. Subtracting slack time least-cost activity times to seek a reduced total d. Adding project time time for the entire e. None of the above project and we do it step-wise as inexpensively as possible.) 3-64 End of Chapter 3