Review of waveguide components development for CLIC I. Syratchev, CERN 5th Collaboration Meeting on X-band Accelerator Structure Design and Test Program. May 2011 • Many hundred thousands of waveguide components are needed for CLIC. The fabrication cost and waveguide network logistic are serious issues that are needed to be addressed to make an optimal RF waveguide distribution system. • The RF network in CLIC connects at a short distance (~ 0.5 m) broadband decelerating structure (PETS) and narrowband accelerating structure. Thus, all the waveguide components should be optimised to avoid parasitic circulation of the reflected signals in a system. • We have developed the special RF components to provide specific to CLIC operational properties. • In general, the particular choice of individual components could seriously affect the RF network layout and cost. 5th Collaboration Meeting on X-band Accelerator Structure Design and Test Program. May 2011 CLIC module RF network ON/OFF mechanism 3 dB splitter 5th Collaboration Meeting on X-band Accelerator Structure Design and Test Program. May 2011 Choke flange with circular groove To allow the independent transverse alignment of the two linacs in CLIC, the special, contact-free choke mode flanges are planned to be used. By specification, the 0.25 mm transverse misalignment should be tolerated. Throughout the design, reflection and matched radiation through the choke were minimized S-parameters, dB 11.424 GHz choke mode flange prototype has been tested at SLAC up to 90 MW 200 ns. Reflection Matched radiation choke In this geometry shift along narrow wall of the waveguide causes severe coupling to the trapped TM02 mode, which is close to the operating frequency. 0 F1 y ±0.5mm S11, dB 10 20 30 y ±0.25mm 40 y 50 11 11.2 11.4 11.6 11.8 x Frequency, GHz 5th Collaboration Meeting on X-band Accelerator Structure Design and Test Program. May 2011 S11, dB Modified, double-sector choke flange y ±0.5mm x ±0.5mm y x Frequency, GHz The new geometry allows for ±0.5mm sheer shift in both directions. It also can tolerate twist <10 and kink < 30. Matched radiation through the choke is below -40 dB. The slot is 2.5 mm wide. 5th Collaboration Meeting on X-band Accelerator Structure Design and Test Program. May 2011 Choke flange. Other applications Mini UHV gate valve - Ready to be used as a part of the compact RF/vacuum valve. - Building block of the RF phase stable long waveguide line. It will naturally compensate the thermal expansion without introducing extra RF phase advance. - Rotatable (3600) high RF power waveguide contact free joint (with circular grove). Designed for C-band medical accelerator. Polarizer converts H10 in rectangular WG into rotating H11 in a circular WG Choke flange 5th Collaboration Meeting on X-band Accelerator Structure Design and Test Program. May 2011 3dB H-plane splitter The 11.424 GHz version of the splitter was tested at SLAC up to 150 MW x 260 ns. Compact vacuum pumping port (design) S-parameters, dB S11, dB Radiation into the vacuum port 5th Collaboration Meeting on X-band Accelerator Structure Design and Test Program. May 2011 H-plane#1 S13,S14 3 dB hybrids (WR90) SLAC-type S11,S12 H-plane#2 KEK-type E-plane CLIC choice. 32 MV/m surface E-field at 100 MW. 5th Collaboration Meeting on X-band Accelerator Structure Design and Test Program. May 2011 Cross Potent family H-plane Hybrid solution E-plane 5th Collaboration Meeting on X-band Accelerator Structure Design and Test Program. May 2011 Compact design of the high RF power variable (mechanically) reflector 0 ON Transmitted OFF 20 30 Reflected Stroke 7.7 mm 40 50 2 4 6 8 10 12 ON OFF S-parameters, dB Piston position (gap width), mm Radiation through the chokes The variable reflector is a core element of the PETS ON/OFF mechanism. It is activated when the local termination of the RF power production in PETS is required. S-parameters, dB RF power, dB 10 5th Collaboration Meeting on X-band Accelerator Structure Design and Test Program. May 2011 Influence of the external waveguide circuit bandwidth on the PETS RF power production Variable reflector with compact H20 -> H01 mode convertor PETS output signal 1.5 1 Amplitude Amplitude 1.5 0.5 0 0 20 40 60 80 100 0.5 0 Time, ns 0 20 40 60 Time, ns Phase, deg. Phase, deg. 1 Time, ns 5th Collaboration Meeting on X-band Accelerator Structure Design and Test Program. May 2011 Time, ns 80 100 PETS ON/OFF operation ON OFF Power extracted from the drive beam Power to the structure The simulations have been done with HFSS, when the discrete current elements were representing the steady state current at a fixed frequency. 5th Collaboration Meeting on X-band Accelerator Structure Design and Test Program. May 2011 High RF power variable reflector. Other applications Variable splitter Variable attenuator (phase shifter) Load (short circuit) "OFF" case 0 S Parameters [dB] -10 -20 -30 -40 S41 -50 -60 S31 S21 S11 12 Frequency [GHz] 12.5 "OFF" case 13 "ON" case "OFF" case 0 0 -10 -10 "OFF" case 0 0 -10 -10 -20 -20 S Parameters [dB] 11.5 S Parameters [dB] -70 11 -30 -40 S41 -50 -30 -40 S41 -50 -50 -60 S31 S21 S41 -50 -60 11.5 12 Frequency [GHz] 12.5 13 11.2 11.4 S11 11.6 11.8 12 12.2 Frequency [GHz] 12.4 12.6 12.8 -70 11 13 11.2 11.4 11.6 11.8 12 12.2 Frequency [GHz] 12.4 12.6 12.8 13 12.4 12.6 12.8 13 -40 S11 -70 11 -70 11 -30 -70 11 "OFF" case "OFF" case "ON" case 0 0 S21 -10 -10 -10 -10 S11 -20 -20 -20 -20 11.5 -30 -40 12 Frequency [GHz] 12.5 13 S41 -50 S31 -60 -30 -40 11.2 11.4 11.6 -30 -40 -50 S41 -50 -60 -60 S21 S11 -70 11 0 S41 11.8 12 12.2 Frequency [GHz] 12.4 12.6 12.8 13 -70 11 5th Collaboration Meeting on X-band Accelerator Structure Design and Test Program. May 2011 S11 -70 11 11.2 11.4 -30 -40 S41 -50 S31 S31 S21 "ON" case 0 -10 "ON" case 0 S31 S Parameters [dB] S41 S21 -60 S11 S Parameters [dB] -40 S31 S21 -60 S Parameters [dB] -30 -20 S Parameters [dB] S Parameters [dB] S Parameters [dB] S31 -20 S31 S21 S21 -60 S11 11.2 11.6 11.4 11.6 11.8 12 12.2 12.4 12.6 11.8 12 12.2 12.4 12.6 12.8 13 Frequency [GHz] Frequency [GHz] S11 12.8 13 -70 11 11.2 11.4 11.6 11.8 12 12.2 Frequency [GHz] X-band moderate peak power ‘dry’ RF load with SiC absorber (design). The 15 MW peak RF power loads are the most common components in CLIC module. ~ 350 000 loads will be needed for 3 TeV CLIC option. 100 mm Max. E-fields on the ceramic surface 15 MW normal tangential 5th Collaboration Meeting on X-band Accelerator Structure Design and Test Program. May 2011 SiC X-band high peak power (>50 MW) broadband ‘dry’ stainless steel load. Design specifics Pulsed heating distributions along the load: 150 dT, degres (135MW, 240ns) H-field plot (quarter of the period) We have received about 50 loads. The companies provide very reproducible results with reflection <-30dB at frequencies above 11.35 GHz. The loads have been tested up to 60MWx400ns (KEK) and 25MWx1600ns (SLAC). 10 275 100 100 50 0 Loads #36-39 0 100 200 300 Distance, mm The load half Load regular part cross section WR90 Matching taper E 5th Collaboration Meeting on X-band Accelerator Structure Design and Test Program. May 2011 Green – design Red - measured