Compensation Using the process field GPF(s) step response G(j) A()e j() Analysis of step response The following analysis technique are also used using the original recorded values or the identified model created from these recorded values. First it must be concluded if the process field has or hasn't got integral effect. It possible from the reaction curve of the process field. It takes a new steady-state or uniformly changing the amplitude. It should be noted the time constants of the approximation model. It is possible editing the reaction curve. Self-adjusting process field PI or PIDT1 compensation European structure Without integral effect In this case the most commonly used controller type the PI or if the reaction curve starts relatively slowly PIDT1 The 1 can also be used if the process field has got large dead time. The approximation models, whose parameters can be determined without computers the next: PTn HPT1 GPFa (s) K P 1 sTg 1 esTu G PFa (s) K P 1 sTg 1 n The transfer functions PI 1 G C (s) G PI (s) K C 1 sTI PIDT1 sTD 1 G C (s) G PIDT (s) K C 1 sTI sT 1 In case of PIDT1 the transfer function has got four variables. You must be determine the AD differential gain to define the T time constants! The principle of compensation Be plotted the step response of process field. The ratio of the steady-state amplitude of the input (energizing) and output (response) signals is the KP. You should look for the inflection point of the reaction curve. You need to edit the crossover points of beginning and final values of reaction curve with the line which overlaid on the inflection point. The intersection can be defined the apparent Tu dead time and the apparent Tg first order time constant. HPT1 model from the reaction curve of process field yM , u % ym 1 Gp ( s) e sTu u 1 sTg 55% KP yM u Tu 45% Tg t Edited parameters Determination of KP, Tu and Tg The above figures are made MATLAB software. The amplitude of step command of MATLAB is unit, and so the read final value equals the process field gain KP = 0.72. Determination with editing of Tg and Tu is quite inaccuracy. Recommendation of Piwinger: 0 7.8 3.3 I PID 50 PI Tg Tu Recommendation of Chien-Hrones-Reswick KC P 1 Tg 0.3 K p Tu PI 1 Tg 0.3 K p Tu PID 0.6 1 Tg K p Tu TI TD 1.2Tg Tg 0.5Tu The initial conditions for optimization parameters: The process field is an ideal HPT1; The objective function is the fastest aperiodic transient at setpoint tracking; The optimization is based on the square-integral criterion. Determination of KC and TI Defined values: KP = 0.72, Tg = 10.6 sec., and Tu = 0.9 sec. The ratio of the time constants 11.8, and so the recommended compensation is PI. Using the above table: 1 Tg 1 10.6 KC 0.3 0.3 4.9 K p Tu 0.72 0.9 TI 1.2Tg 1.2*10.6 12.7sec. The PI compensation is: 1 GPI ( s) KC 1 sTI 62.2s 4.9 12.7 s Step response of closed loop Important: It is not an optimal parameter choice! Chien-Hrones-Reswick recommendations KC P 1 Tg 0.7 K p Tu PI 1 Tg 0.6 K p Tu PID 0.95 1 Tg K p Tu TI TD Tg 1.35Tg 0.47Tu The initial conditions for optimization parameters: The process field is an ideal HPT1; The objective function is the fastest periodically transient with maximum 20% overshoot at setpoint tracking; The optimization is based on the square-integral criterion. Determination of KC and TI Defined values: KP = 0.72, Tg = 10.6 sec., and Tu = 0.9 sec. The ratio of the time constants 11.8, and so the recommended compensation is PI. Using the above table: 1 Tg 1 10.6 KC 0.6 0.6 9.8 K p Tu 0.72 0.9 TI Tg 10.6sec. A PI kompenzáló tag: 1 GPI ( s) KC 1 sTI 103.9s 9.8 10.6s Step response of closed loop It can be seen that the approximation of process field the objective function is not satisfied. PTn model yM , u G E (s) K P 55% 1 sT 1n yM 70% u 30% 10% t10 45% t 30 t t 70 Determination of system parameters The number of the first order time constant (n) N t10 t 30 t10 t 70 1 2 3 4 5 6 0.30 0.48 0.58 0.63 0.87 0.70 0.09 0.22 0.31 0.37 0.42 0.45 0.36 1.10 1.91 2.76 3.63 5.52 1.20 2.44 3.62 4.76 5.89 7.01 T T2 Time constant T 1 2 t 30 T1 t 70 T2 Step response of process field Determination of n and T Defined values t10 = 1.95sec, t30 = 4 sec., és t70 = 10.1 sec. The process gain KP = 0.72 t10 1.95 0.49 t30 4 t10 1.95 0.19 t70 10.1 Based on the table above the PT2 is the closest approximation: n = 2. T1 t30 4 3.64sec. 1.1 1.1 T T2 t70 10.1 4.14sec. 2.44 2.44 T1 T2 3.64 4.14 3.9sec. 2. 2 Proposed parameters for PTn model The fastest periodically transient with maximum 20% overshoot at setpoint tracking KC TI P n=1 20 KP PI n=1 3 KP T 2 PI n=2,3 1 KP 2n T n2 PID n=4,5 3 n KP n 2 2n T n 1 I n=6 2nT TD T 5 Proposed parameters for PTn model n = 2, and so you choose PI. KC 1 1 1.4 K P 0.72 TI 2n 4 T 3.9 3.9sec n2 4 In the industrial area you never use a pure P compensation to control a self-tuning process field! Step response of the closed loop Compare the two models the PTn is the better approximation, if the process field has not got a real dead time. Process field with integral effect P or PDT1 compensation European structure Process field with integral effect In this case the most popular compensation is the P or if the response signal without noise than PDT1, but in the later case be applied the PIDT1 too. The approximate models IT1 or HIT1 1 1 G P (s) sTI sTg 1 1 1 G P (s) esTu sTI sTg 1 IT1 model from the reaction curve of process field yM , u G P (s) 65% 1 1 sTI sTg 1 u Tg 45% TI t Recommendation of Friedlich for IT1 Típus P PDT1 PIDT1 KC TI TD T 0.5 I Tg TI 0.5 Tg TI 0.4 Tg Tg 3.2Tg 0.8Tg The initial conditions for optimization parameters: The process field is an ideal IT1; The objective function is the fastest periodically transient with maximum 20% overshoot at setpoint tracking; The optimization is based on the square-integral criterion. Step response of the process field The compensation type does not depend on the ratio of the TI and Tg. Parameters of the P, PDT1, and PIDT1 P PDT TI 9.9 KC 0.5 0.5 3.6 Tg 1.26 T KC 0.5 I 3.6 Tg It is possible other AD value too. TD Tg 1.26sec 1 T Tg 0.14sec 9 TI K 0.4 3.15 PIDT C Tg TI 3.2Tg 4sec TD 0.8Tg 1sec 1 T Tg 0.11sec 9 Step response of closed loop with P compensation The steady-state error is 0; settling time is 11.4 sec.; overshoot is 6.1% Step response of closed loop with PDT1 compensation The steady-state error is 0; the settling time is 10.1 sec.; there is not overshoot. Step response of closed loop with PIDT1 compensation Very bad! It is convenient the open-loop transfer function analysis. The Bode plot of open-loop (G0(s)) with PIDT1 compensation It can be seen that increasing the gain of the compensation up to 17.4 a better phase margin value is obtained. The result of the PIDT1 compensation with the new parameters Better, but it is not good! Tuning the PDT1 compensation Replace the phase margin value from 95° to 90° the KC increasing by 2.8-fold. The result of the PIDT1 compensation with the new parameters It is good enough!