SR489 Generator Management Relay Economical protection, metering, and monitoring functions for small and medium sized generators. Presented by: John Levine, P.E. Levine Lectronics and Lectric, Inc. John@L-3.com 770 565-1556 1 Outline Overview Theory Hardware Wiring Software Testing 2 Overview 3 SR489 Generator Management Relay Product Overview • • • • • • • • • • Suitable for protecting Induction and Synchronous Generator Generator Protection Features Drawout Case Installation Hardware Communications EnerVista Software Fault Diagnostics Metering Testing and Commissioning Ordering 4 SR489 Generator Management Relay Product Overview • Ideal Protection for Induction and Synchronous Generators at 25, 50 and 60Hz • Complete Generator Protection including: • Generator Stator Differential • 2 Zone Distance Backup • 100% Stator Ground • High speed sampling, 12 samples per cycle • Drawout Case Installation • Powerful Fault Recording: Waveform, Sequence of Events • Ethernet and Serial Communications • EnerVista Suite of Software supported • Metering of all important parameters 5 Theory 6 Show Generator Theory General Overview and Typical System from Training CD 7 Generator Protection System Ground Stator Ground Exciter G The "Wild" Power System Stator Phase System Phase • Internal and External Short Circuits 8 Generator Protection Review – Abnormal Operating Conditions • • • • • • • • • Loss of Synchronism Abnormal Frequency Overexcitation Field Loss Inadvertent Energizing Breaker Failure Loss of Prime Mover Power Blown VT Fuses Open Circuits 9 Generator Protection Over Power Overexcitation Loss of Field Open Circuits Loss of Field Overexcitation Overexcitation The "Wild" Power System Exciter G Abnormal Frequency Reverse Power Inadvertent Energizing, Pole Flashover Breaker Failure Abnormal Frequency Loss of Synchronism • Abnormal Operating Conditions 10 Small Machine Protection IEEE Buff Book 32 Reverse Power 40 Loss of Excitation 51V voltage restraint 51G Ground overcurrent 87 Differential • Small – up to 1 MW to 600V, 500 kVA if >600V 11 Small Machine Protection IEEE Buff Book 32 Reverse Power 40 Loss of Excitation 46 Negative Sequence 51V voltage restraint 51G Ground overcurrent 87 Differential • Medium – up to 12.5 MW 12 Small Machine Protection IEEE Buff Book 32 Reverse Power 40 Loss of Excitation 46 Negative Sequence 49 Thermal Overload 51V voltage restraint 51G Ground overcurrent 64 Ground Relay 87 Differential • Large – up to 50 MW 13 Large Machine Protection IEEE C37.102 • Unit Connected, • High Z Grounded 32 Reverse Power 40 Loss of Excitation 46 Negative Sequence 49 Thermal Overload 51V voltage restraint 51G Ground overcurrent 64 Ground Relay 87 Differential 14 SR489 Protection Functions Protection Functions Include: • • • • • • • • • • • • • • • Generator Stator Differential Backup Distance Protection 100% Stator Ground Generator Unbalance Loss of Excitation Accidental Energization Breaker Fail Phase Overcurrent – Voltage Restraint Neutral Inst. / Timed Overcurrent Neg. Sequence Overcurrent Under / Over Voltage Under / Over Frequency Generator Thermal Model RTD Temperature Overexcitation – Volts/Hertz 15 Desirable Attributes - Generator – Reverse Power (32) • Should be sensitive to 0.05 pu to properly detect motoring in large steam turbines – Existing E/M and Static relays not sensitive enough – May cause shutdown difficulties – Negative Sequence (46) • Should be sensitive to low values to detect open poles/conductors on system after GSU – Existing E/M and Static relays not sensitive enough • Long time low level events may cause excessive rotor heating, thermal tripping and damage rotor – 100% Stator Ground (59N / 59D) • Protects all of the stator winding – Existing schemes typically only see 90% – Stop low level fault near neutral from degrading into a high level fault and causing large amounts of damage – Very secure 16 Desirable Attributes - Generator • Inadvertent Energizing (50/27) – High speed tripping of unit after breaker accidentally closed on dead machine, also pole flashover prior to syncing • Most existing schemes do not incorporate – Many schemes fail due to complexity (reliance on breaker auxiliary switches, yard distance relays, etc. – If breaker is not tripped rapidly, mechanical and electric damage can occur to machine in fractions of a second! – Pole flashovers must be cleared by high speed breaker failure, as the breaker is open! 17 Line – Ground faults – Delta Connected Generator 18 Line – Ground faults – Wye Connected Generator 19 SR489 Protection Functions Generator Stator Differential • Stator Phase Differential • Dual Slope Percent Restraint Operating Characteristic • Directional Supervision under saturation conditions Distance Backup Protection • 2 Zone Mho Distance Protection Dual Slope Phase Differential • Backup for primary line protection • Configurable Reach and Angle Distance Characteristic 100% Stator Ground Protection • 95% Fundamental OverVoltage • 15% Third Harmonic UnderVoltage Two Zone Distance Backup 20 SR489 Protection Functions Voltage Protection • • • • • Phase Overvoltage Phase Undervoltage Neutral Overvoltage (fundamental) Neutral Undervoltage (3rd Harmonic) Voltage Phase Reversal Current Protection Voltage Restraint Overcurrent • Phase, Ground and Negative Sequence Overcurrent Tripping • IEC, ANSI , IAC and Customizable Overcurrent Curves • Voltage Restraint increasing sensitivity under low voltage conditions Frequency Protection • Overfrequency • Underfrequency Undervoltage Trip Curves 21 SR489 Protection Functions Thermal Protection • Generator Thermal Model • RTD Alarming and Tripping • RTD Biased Thermal Model Inadvertent Energization (show Training CD) • Prevents Accidentally Closing a Stopped Generator onto a Live Line • Armed when Generator is Offline and Voltage is below a pre-set level Thermal Model – Voltage Dependant Overload Curves Loss of Excitation (show Training CD) • Uses Impedance Circle for loss of excitation detection • 2 Zones for fault detection and control Volt/Hertz (Overexcitation) • Detects changes in the Volts/Hertz ratio of the generator or associated transformer Loss of Excitation 22 Hardware 23 SR489 Generator Management Relay Ordering 489 * * * * * 489 Generator Management Relay P1 - - - - 1 Amp Phase CT Secondary Inputs P5 - - - - 5 Amp Phase CT Secondary Inputs LO - - - 20-60VCD, 20-48VAC Control Power HI - - - 80-300VDC, 70-265VAC Control Power A1 - - 0-1 mA Analog Outputs A20 - - 4-20 mA Analog Outputs - - Basic Display E - Enhanced Display – Larger LCD T - Enhanced Display with Ethernet (10-Base-T) H Harsh (chemical) environmental conformal coating 24 SR489 Physical Access Points Hardware Connections • • • • • 6 Form-C Output Relays • 10ms Operate Time • Make and Carry 30A for 0.2 sec. • Carry 10A Continuous 9 Contact Inputs • Opto-isolated Dry Contacts 12 RTD Inputs • 100 Ω Platinum • 100 Ω Nickel • 120 Ω Nickel • 10 Ω Copper 4 programmable analog outputs • 4-20 or 0-1 mA (as ordered) • 29 programmable parameters Pulse Output • Configurable Pulse Output based on + kwh, +kvarh, –kvarh 25 SR489 Physical Interface • Minimize replacement time • Security Audit Trail • Revision control/history • • • • Protection, metering, control Event recorder Data logger Waveform analysis • Large LCD Display • Self description • Alarm indication • Asset status • System Status • RS232 serial port • Dedicated control keys • Full numerical keypad 26 LEDs 27 Wiring 28 29 30 31 32 Software 33 Example 34 SR489 EnerVista Software EnerVista Launchpad – Easy to use Device Setup and Document Management Toolset • Comprehensive data for fault & system analysis • Complete archive of up-to-date documents & software • Single application for configuring all devices • Automatic email notification on new updates • Scheduled downloads of all new document & software releases ”The most powerful relay management tool” 35 SR489 EnerVista Launchpad Settings configuration • Intuitive protection settings • Document library & update Metering • Local HMI • Status of all inputs and outputs • Real-time monitoring of phasors Troubleshooting • Search and sorts of event records • COMTRADE waveform viewer • Real time data logging Role Based Security • Restricted access to relay Simply the most powerful way to manage your SR489 36 SR489 EnerVista Setup Program EnerVista SR489 Setup Program • • • • • • • • • • Plug-And-Play communications Setpoint Configuration Metering Values Record Retrieval Oscillography Viewing Event Recorder Viewing Setting File Management Printing Setting Files Simulation mode for testing/training SR489 Firmware Upgrading 37 SR489 EnerVista Viewpoint Premium Monitoring, Engineering, & Maintenance Toolsets Viewpoint Monitoring • Monitoring, control, trending, alarming & fault data recording Viewpoint Engineer • Programming, testing & commissioning Viewpoint Maintenance • Status & security reports, fault diagnostics & fault data collection Simplifying every aspect of customer interaction 38 SR489 Viewpoint Monitoring Viewpoint Monitoring Remotely monitor the relay in real-time . . . Easy to use, one tool for: • Plug & play screens for instant monitoring • Single-line monitoring • Annunciator alarming • Trending • Automatic fault data collection Simplifying every aspect of customer interaction 39 SR489 Viewpoint Maintenance Viewpoint Maintenance Device Health and Security Reporting • Single click retrieval of fault data • Setting security report showing history of setting changes • Health report showing status of protective device Simplifying every aspect of customer interaction 40 SR489 Generator Maintenance & Diagnostics Generator Statistical Data • Total Generator Running Hours • Number of Generator Trips • Number of Breaker Operations Generator Fault Recording • Last Trip & Pre-Trip data Report • Sequence of Event Report – 256 Events • Waveform Fault Capture • Automatic Triggering • Up to 128 Cycles in length • Up to 16 separate Fault Incidents • Records 16 Analog data channels 41 SR489 Generator Monitoring Metering & Monitoring • • • • • • • • • • • • • • Voltage (Phase to Phase & Phase to Line) Phase and Ground Current Differential Current Negative Sequence Current Frequency % Generator Load % Generator Current Unbalance Power (MW, Mvar, MVA) Energy (MWh, Mvarh) Power Factor Demand RTD Temperature Speed (Tachometer) Breaker Status 42 SR489 Enhanced Security Prevents Unauthorized Access and Provide Traceability Security Audit Trail • Date and time of hardware, firmware or setting changes to your relays • Logging of the MAC address of computers and users making settings changes • Track method of how settings changes were made (i.e. keypad, serial port, ethernet) • Date/time security report was generated • Description of the GE Multilin Relay • Summary of the last time the configuration was changed • History of last 10 occurrences the configuration was changed Security strategy – conforms to industry and regulated guidelines 43 Demo the software – – – – – Connecting to relay Uploading settings Downloading settings File compare Settings • Active verses setting group – Digital input > predefined > dual setpoints 44 Testing 45 SR489 Simplified Testing Simulation Mode • Allows testing without external test equipment • Simulates all Current and Voltage injection • Simulate Pre-fault conditions • Simulate Fault Conditions • Verify protection element operation • Analyze simulated waveforms and relay actions • Test output relays • Test analog inputs Ideal for verifying configuration….and for training employees 46 Questions? 47