Module C: Hydraulic Fracture Behavior: Assumptions and Reality LACPEC – 2007 Short Course on Petroleum Rock Mechanics Maurice B. Dusseault University of Waterloo Hydraulic Fracturing Uses To enhance well productivity (drainage area) Propped fractures in reservoirs, geothermal well fracs, access to naturally fractured zones .... Introduce thermal energy (steam fractures) Stress measurements (step-rate tests, Minifrac™, LOT, XLOT) For massive solid oilfield waste (NOW) injection (SFI) Drill cuttings annular reinjection Acidizing, for “choking” rates, other uses Deep biosolids injection (Los Angeles – 2008) E.g.: Choking Production Propped fracture chokes off the high-k zone, allowing a larger production proportion from lower zones, increasing recovery ratios Poor recovery from lower sand bodies high k sand body medium k sand medium k sand shales medium k sand Used in the North Sea by Statoil to choke production from the higher k upper layers to get higher overall RF Hydraulic fracturing produces more oil, but not all are happy HF Operations design Depths, properties, initial stresses, etc… growth Courtesy Natchiq Corp In situ stresses Pressures vs time HF involves lithostratigraphic model, HF model, operations design and execution, monitoring and post-analysis Conventional Assumptions Fractures propagate as a planar surface through a solid, linear elastic material The material is assumed to have an intrinsic resistance to fracture (eg: KIC) The far-field stresses stay constant, and the material properties as well Fractures are approximately symmetric Other similar assumptions are common, and these assumptions are used in developing models that are used in analysis E.g.: Fractures are Symmetric sulphur Fractures reflect the local stress field, and tend to elongate asymmetrically salt saltdome dome fracture gas oil Section A-A′ A A´ Close wells salt More distant wells Clearly, not all fractures are symmetric or in the same orientation! Local stress fields are important! Typical Model Attributes Rock behaves as a Linear-Elastic material Fracture orientation remains constant Constant fracture tip toughness (KIC) controls propagation Mode I (opening mode) fracture only, no shear of rock occurs Bleed-off using a 1-D flow model = ƒ(1/t) Fluid buoyancy effects often ignored Constant permeability assumed Simplifications are necessary for modeling, but they must be robust! e.g. Rock Stiffness is Constant Stiffness - E E = Stiffness (Young’s Modulus or Bulk Modulus) assumption Sandstones are granular media… These materials display E = ƒ(σ′) High φ sandstones are strongly non-linear This affects predictions, behavior Effective stress - σ′ Be aware of assumptions; make sure they are reasonable Impact of Modeling Assumptions In soft, weak sandstones, the various assumptions made in fracture modeling lead to a number of problems Length in SWR* is greatly over-predicted Aperture predictions are invalid Predicted injection pressures rise with time Fracture orientation is constant Fractures are truly horizontal There is no associated formation shearing Non-linear bleed-off ignored (L, Dt) And so on… *Soft, Weak Rock Be aware of assumptions; make sure they are reasonable So What Do We Do?? We behave as responsible engineers: Recognize that models are simplifications Learn more about stresses, geomechanics Calibrate models in real field cases Understand that production changes stresses Take measurements when it is feasible Design on “expected” behavior, but… Expect the unexpected Learn from the data for your cases, and, Understand the physics behind fracturing This is what engineering is all about Be aware of assumptions; make sure they are reasonable Behavior of Hydraulically Induced Fractures Fracture Growth is Complex! Poor fluid diversion Horizontal fractures ? ? Upward fracture growth Out-ofzone growth ? ? ? Twisting fractures Pay Pay ? “Perfect” fracture Multiple fractures dipping from vertical ? T-shaped fractures Pinnacle Tech. Ltd. Fracture models cannot predict highly complex behavior Controls on Fracture Direction In situ stresses are the major control!!! Fractures propagate normal to s3 Local fracture propagation direction may be affected by joints, fractures, bedding, but for short distances only Stresses may also be changed by production and injection processes! By massive injection processes (+Dp) By thermal effects (DT) By production (depletion) effects (-Dp) By solid waste injection (DV) Local Fabric and Fracturing Locally, fracture follows fabric; globally, fractures follow stress fields s3 s3 Local stress field around the borehole (10 D max) Joint system in the rock In strong, jointed rock (carbonates), HF locally follows the joints, but at a large scale, the regional stresses dominate… Goals and Reality Or 1200 ft Or 500 ft 450 ft Pay zone What we want What we get Design → Implement → Monitor → Analyze → Learn Multiple Zone Stimulation Pay zone Pay zone Pay zone What we want What we get Understanding HF will help us design stimulations Why Vertical Fractures Rise Fracture fluid gradient is almost always less than the s3 gradient = excess Dp is generated at the top of the fracture Rise rate can be affected by fluid density Rise rate can be affected by leak-off rates (more leak-off = less rise) Rise rate can be affected by in situ stresses and stiffness of overlying strata Rock strength is largely irrelevant in stopping large vertical fractures rising!! Why Fractures Rise Fracture fluid has a density of < ~1.2 The gradient of lateral stress (dsh/dz) is much more than this value Thus, there is an extra driving pressure at top Deficiency in driving pressure at bottom Fracture tends to rise pressure (stress) lateral stress vertical fracture injection point positive driving force fluid pressure stress gradient is typically 17-23 kPa/m fracture fluid gradient is 10-13 kPa/m s3 injection point pressure and stress are about the same at the injection point pressure deficiency E.g.: 30 m high, Δp = (21 – 11) x 30 m = 300 kPa! Fractures Rise Out of Zone injection wellbore E2 shale overburden t4 t3 reservoir t2 E1 t1 perforations If there is no difference in Δσ3, fractures tend to rise “Horizontal” Fractures These tend to occur at shallow depth, in heated or large DV cases, in high tectonic stress cases (s3 = sv, thrust regime) Tend to climb away from injection point Tend to be highly asymmetric in shape Propagation of a shear band well in advance of the parting fracture plane is common Shallow rising fractures tend to “pan-out” under stiff, competent strata (eg: cemented zones, shale interface) Almost impossible to numerically model in a physically rigorous manner “Horizontal” Fractures in SWR* Horizontal fractures do not grow s3 pinj > sv injection least principal stress = sv s3 fractures tend to rise gently in this case borehole fracture pans-out under shale asymmetric geometry *SWR = Soft, weak rock such as unconsolidated sandstones “Horizontal” fracture behavior remains poorly understood Different Stresses in Strata Often, fractures do not rise out of the zone, they stay in the zone and propagate laterally. Why? This usually means that σ3 (= σhmin) in the upper zone is larger than in the lower zone This forms a barrier to upward propagation The larger the contrast, the better the barrier Under this condition, it is easier to grow laterally than to grow upward, because of the stress barrier at the top of the zone Blunting Upward Growth stress shmin sv This is the “ideal” fracture, only attained when higher stresses in the overburden blunts fracture rise High lateral stress “blunts” vertical growth Key!! Fracture grows in the zone of lower shmin depth Is this common? Yes – relaxed basins, offshore, … Natural shmin (PF) Variations Absolute stress values Stress gradient plot stress hydrostatic po shmin sv shmin z sv z shale sandstone shale salt (po is undefined in salt beds) limestone shale depth Pore pressure distribution depth Frac gradient, PF, is fracture pressure/depth = shmin/z GoM Case In the GoM, it is typical that the shales have higher lateral stresses than the sands In other words, PF (shales) > PF (sands) This provides a “stress barrier” to upward propagation of hydraulic fractures It is the common case in all gravitational basins, also common in normal fault basins However, this may not apply at great depth Shales have undergone diagenesis, σ changes… Lateral stresses in shales now lower than sands Also, not in tectonic basins, near salt… Lower Overburden s3 Case stress shmin Normal s case depth sv Fracture retreat Preferential propagation in the zone of lower shmin Initial fracture growth phase Case of Low Overburden PF In this case, for tectonic reasons or diagenetic alterations: The overlying cap rocks (shales or siltstones) have a lower PF than the reservoir rocks It doesn’t matter if the overlying rocks are impermeable (shale), strong (limestone) or of low porosity (anhydrite): Fractures will tend to rise through them, rather than propagate laterally In some parts of the world, deep gas fractures can rise 4000 m to the sea floor! Can Fractures Drop? stress shmin sv Fracture grows in the zone of lower shmin depth Only limited downward growth potential exists in real cases Dropping Fractures May occur in zones of stress reversion (see sections on Stresses in the Earth) May occur in massively depleted zones May occur if the fracture fluid is extremely dense (e.g. a borate brine workover fluid) Because the p gradient > σhmin gradient Only in these cases can one expect that fractures will have a significant downward component Induced Changes in Stress Fields Near-field stresses are altered by fracture a pressure increase causes the stresses to increase as well primary fracture Dp secondary fracture s3 +Ds3 dilated zone fracture tip high pressure zone p > s3 (original) View from above of vertical fracturing Fracture Direction Changes A fracture pushes the rock apart, so the fracture pressures are higher than s3 As the fracture L grows, the fracture aperture also grows; this increases the stress normal to the fracture Near the well, it now becomes easiest to propagate in a different direction This is done deliberately in Frac & Pack Also, the injection plane may flip back and forth between the two directions This has been measured in real frac jobs… Lessons from Nature… Dikes, ring dikes, sills, etc., are all hydraulic fractures Orientation Changes in Nature s3 minor arctuate ring-dike swarms original minimum principal stress s3 major ring-dike en-echelon older dikes Stress changes take place during vulcanism minimum stress direction becomes radial after shrinkage stock pre-ring-dike radial dykes Dikes propagate to the σ3 direction First event – radial dikes and stock, then cooling, shrinkage Second injection event: ring dikes, because σ3 now radial Rick Dike Complex, Scotland Spanish Peaks, Colorado σ3 σ3 Curvilinear dike means a curvilinear σ3 stress field existed at the time of injection Sequence of Events… Initially, stock is emplaced with radial dikes (hydraulic fractures) generated because of reduced sq, high sr Vulcanism stops, rock cooks, country rock is altered (porosity decreases), shrinkage, etc. leads to lowered sr The new generation of dikes propagate normal to s3, which is now radial (sr) Thus, the arctuate ring dikes cut across the older radial dikes! Proof of stress changes in nature Spanish Peaks – Dike Pattern Spanish Peaks – Stress Modeling Fracture Orientation Changes Fracture geometry after first 2/3 of main treatment Probable fracture geometry at end of pumping Creation of new vertical frac to original vertical frac Wellbore Limited further growth of N80°E fracture vertical frac horizontal frac Courtesy Pinnacle Technologies Tiltmeter data during fracturing confirms multiple orientations and flipping of growth plane Depletion and Fractures The well-known depletion effect changes the total stresses in the well influence region Not all wells are depleted evenly There are other effects associated with: Proximity of no-flow boundaries Lithological differences (stratification) Reservoir heterogeneity, plus Df, Dk with Dp Compaction and stress redistribution Combined, these give an “uncertainty” as to fracture direction after the depletion of a field Depletion Effect Heterogeneity Original fracture orientation, virgin reservoir conditions Fracture orientation in a mature field with infill wells, altered p, refracs… source: SPE 29625 by Wright et al. initial production shmin injection Local effects have overridden initial stress orientations sh 1 sv + 1 2 sp +X 1 s p pp (X is a “fudge” factor) Depletion is never uniform; it alters the local stress fields, in this case, the orientation looks close to random! Depletion and Pressurization Suppose in situ stresses are similar (±5-8%) If fractures originally horizontal, s3 = sv Depletion can reduce shmin to below sv This means refracs will be vertical! If fractures originally vertical, shmin = s3 Pressurization can increase sh to above sv This means fracs may become “horizontal” during an injection process! (Especially heating) Be careful, Dp can change frac orientations! Re-determine your fracture directions in wells if this is critical to the process Increase in s3 DOrientation pBD, breakdown pressure Bottom Hole Pressure Sudden propagation Large-scale stress change with continued injection s3 s3 Increase in σ3 Time (or V if constant injection rate used) Pressure-induced volume change + aperture effects change stresses in the region around the fracture plane. Fractures and Stresses Different stresses (shmin) and entry port distributions change fracture disposition low closure stress high closure stress Point source Unrestricted entry Distributed limited entry Multiple points, limited entry Courtesy Pinnacle Technologies Multiple Zone Fracturing Frac fluids will tend to only enter upper zone where the lateral stresses are lowest A point-source fracture may grow up, not down, making things worse… To achieve a more uniform distribution: Measure stresses to get an idea of contrasts Use perforation strategy (size and spacing) to give more entry capacity in lower zones The upper zone is “choked back” Design must be based on rate and viscosity calculations to achieve best results Can We Fracture Loose Sand? Some suppose that this is not possible because the sand will just collapse Actually, you can do this easily in the lab The walls stay perfectly intact because of the seepage force This arises from Δp/Δl (Same process as mud support forces in borehole stability.) It acts outward (in the direction of the pressure gradient) and supports the fracture walls as long as there is flow Fracture in a Sand This is a fracture created by injecting a viscous plaster To create a fracture in sand, inj. rate > leak-off rate This “forces” a fracture to open to accommodate the fluid However, is it a shear process before a tensile parting process? t t s’ s’ Origin of the Seepage Force F = sADp F = force s = shape factor gradient direction A = grain area Dp = drop in p F p f pf - Dp A flow direction This is a model of one grain of sand Seepage Force in Fracturing Pressure drop creates a force on each grain in the fracture wall Force is proportional to the product of gradient, cross-section, and grain width It is a genuine body-force, like gravity, and acts outward from the fracture face Force acts in the direction of gradient This is why a fracture in an unconsolidated sand can be generated without a KIC An important factor in soft, weak rocks Shearing processes must be taking place! Hydrodynamic Forces The hydrodynamic force on grains p p-Dp F Seepage force = F = Awp/l fracture flow p p-Dp porous flow The pressure gradient leads to an outward seepage force which keeps grains in place, permitting creation of a fracture in a sand Low-Angle Shearing **high shear stress zone low-k shale stratum high-k reservoir high p area, sH > sv sH > sv sv sH low-k shale stratum **slip can occur in front of a fracture parting plane Low-angle shearing happens in many thermal projects Fracturing and Shear Fracture injection (thermal or nonthermal) can lead to shearing Pore pressures are > σ3, so there is no effective stress; hence frictional strength = very low This is most serious in the case of “horizontal” fractures (sv = s3) Shearing is in the form of a low-angle thrust fault mechanism Shear planes concentrate along the bottom of strong, stiff beds (cemented streaks) Many examples in Alberta (CSS steam inj.) Fractures and Casing Shear lean oil sands fracture plane A B C silty bed oil sands s1 s3 A: early shear, occurring at the base of a shale bed B: later shear, at the top of the formation C: well showing some distortion, not failed yet Vertical exaggeration = x2 to x3 injection well Do Fractures Initiate Suddenly? In intact rock, yes, because the value of sq is the highest at the borehole wall However, in many cases, sq can be reduced in a zone near the well In this case, the fracture initiates well before breakthrough It grows slowly and gives a non-linear response When it passes the peak sq, it then “shoots” out suddenly The p-t response is quite non-linear Non-Linear Response bottomhole pressure propagation breakthrough stable fracture propagation fracture initiation occurs very early virgin reservoir pore pressure po non-linear response time (constant pumping rate) Fracture is initiated and grows well before it breaks through and extends This is usually the case in weak rocks like tar sands… Rock Stiffness Effects Rock stiffness (E) affects aperture: high E, low aperture; low E, large aperture Aperture affects hydraulic pressure distribution in the fracture (low aperture = higher losses) Therefore, high E impedes propagation in that stratum, low E enhances propagation Some rocks can deform plastically (UCS, chalk, coal, high f dirty sands ...) Effects of Stiffness (E) A' Section A-A' softer stratum stiffer stratum A s3 Stiffness controls fracture aperture: wider in lower E rocks Formation Stiffness Effects If stresses are not a factor, fractures will tend to be blunted in stiffer strata, propagating laterally more easily than vertically High “E” Low “E” stress Stiff overburden shmin Soft reservoir depth A stiff caprock can blunt upward growth Rock Stiffness Effects Softer overburden Stiff reservoir rock Low “E” High “E” Fractures that propagate into a less stiff rock will tend to extend preferentially in that material, other things being equal. Conversely, propagation into soft strata is easier… Permeability Effects High k stratum generates massive blunting Propagation potential reduced if a new high-k stratum encountered (loss of hydraulic E) In extremely low-k strata (shales), no bleed-off, distant propagation, high p generated Bleed-off changes with time as the pressure gradients change with inflow Fluid-loss control agents can be used wisely Blunting in a High-k Zone A Section A-A Low k stratum “Blunting” through high k zone effect High k stratum Low k stratum Fracture retreats after high k zone intersected A Fracture before intersection Higher k, higher leak-off, more blunting… Rock Strength Effects Rocks are jointed, fissures, bedded, flawed Fracture will “find” these flaws immediately Resistance of such materials to propagation is minimal with a a large fracture length If strength is correlated to another property (k, E, s3), it may “appear” to be important In general, strength (fracture toughness) is largely irrelevant for large fracs Local Fabric and Fracture Locally, fracture follows fabric; globally, fractures follow stress s3 s3 The strength of the intact rock is not relevant in this case Joint system in the rock Monitoring Fractures Precision real-time tilt monitoring (<3000m) Microseismic monitoring using geophones at depth relatively near the fracture site Pressure-time response in the injection well Impedance tests in a propped fracture Borehole geophysical logging (T, tracers) Other methods are problematic at best Implies a “poorer” method of monitoring Hydraulic Fracture Mapping Characteristic deformation pattern makes it easy to distinguish fracture dip, horizontal and vertical fractures Gradual “bulging” of earth’s surface for horizontal fractures Trough along fracture azimuth for vertical fractures Dipping fracture yields very asymmetrical bulges Dip = 0° Maximum Displacement: 0.0020 inches Dip =90° Maximum Displacement: 0.00026 inches Dip = 80° Maximum Displacement: 0.00045 inches Tiltmeter Fracture Mapping Tilts measured Mathematical sol’n If depth > 3 km, tilt measurements are quite difficult One solution is use of borehole tiltmeters Mapping has recently been achieved at > 3km Surface tiltmeters Depth Downhole tiltmeters in offset well Fracture Courtesy Pinnacle Technologies Fracture and Tilt Vectors Courtesy Pinnacle Technologies Vertical Azimuth Horizontal 1000 feet North Measured Tilt -- 250 nanoradians Tiltmeter Site Theoretical Tilt -- 250 nanoradians Frac: Vertical Azimuth: N39°E Dip: 87° W Depth: 2300 ft 1000 feet North Measured Tilt -- 500 nanoradians Tiltmeter Site Theoretical Tilt -- 500 nanoradians Wellhead Frac: Horizontal Azimuth: N/A Dip: 6° N Depth: 2900 ft Reality and Tilt Modeling Inversion of tilt data is based on relatively simple and symmetric source functions. It is nevertheless quite powerful in giving orientation and size of fractures. Actual fracture dimensions Estimated fracture dimensions Lessons Learned HF behavior is complex, but understandable Stress fields dominate fracture propagation behavior, strength is almost irrelevant Almost all fractures rise, except when there is a stress barrier Permeability, stiffness, etc. are important second-order effects Fractures change directions over time! Monitoring fracture behavior is feasible Geomechanics concepts are essential for HF Additional Materials on Hydraulic Fracture Behavior Volume Change Effects +DV has an effect similar to +DT +DV can occur through fluid injection and through injection of a slurry -DV occurs during depletion, or during solids production (Cold Heavy Oil Production with Sand for example) Stress changes large enough to change the fracture orientations happen regularly with injection or production volume changes p Gradients High pressure liquid injection A d low k A very slow flow shale rapid flow high k Dp B p sandstone shale p B Dp d High gradients across the fracture wall support the sand Pressure Gradients In a fracture, assume that p ~ constant At the advancing fracture tip, we always have very high local pressure gradients On the flanks, near the injection point, p gradients become flatter with time +Dp (p increase) involves s, hence +DV, therefore the total stresses should increase Thus, facture gradients will increase with continued injection if there are no additional effects (e.g. thermal effects…) Poroelastic Effect +p causes +s3, leads to higher inj. pressure Δp s3 +Ds3 pressured region fracture Some Thermal Aspects of Hydraulic Fracturing Thermal Effects The large-scale vertical stress is governed by the force of gravity and the free surface -DT decreases sh = vertical fracs with time +DT increases sh = horizontal fracs All thermal processes, in the absence of other effects, eventually lead to the generation of “horizontal” fracturing CO2 fracs lead to easier and fatter fracs because of the thermal cooling T Gradients Hot fluid injection A d low k A shale conductive heat flow convective heat flow high k DT B T sandstone shale T B DT steep T gradients d Temperature Gradients In permeable rocks and high injection rates, heat transfer is convective (advective) Steep t-gradients are maintained for long t In adjacent low-k rocks, it is conductive Gradients flatten out toward steady state DV differences lead to regions where s3 > p, others where s3 < p (frac condition) Thus, fracture gradients and orientations evolve with thermal processes Heat and Stress Fields Near-field stresses are altered by fracture Temperature increase primary fracture causes stresses to increase near fracture DT s3 +Ds3 high pressure zone p > s3 (original) secondary fracture heated zone fracture tip Thermal Fracturing Clearly, large DT alters stress fields Heating leads to horizontal fracs (sv s3) Cooling leads to vertical fracs (shmin s3) We can do some interesting things: Multiple +DT fracs in horizontal wells Multiple –DT fracs in geothermal wells Zonal control using cooling fracs Heating to restrict fracture (increase pfrac) Cooling encourages borehole wall fracs Other processes as well Hot Fluids DOrientation pBD, breakdown pressure Bottom Hole Pressure Sudden propagation sv Large-scale stress change with continued heating s3]initial Time (or V if constant injection rate used) s3]farfield CSS - First Cycle Responses pressure A B C D original sv (= g·z) initial shmin (= s3) “thief” zone A: pBD, usually > sv B: p falls off C: p rises with DV D: fluid losses? shmin = s3 time Fracture orientation changes with rapid steam injection into low permeability tar sands, leading to “horizontal” fracs Pressure Rise in CSS Initially, virgin s3 controls pP, but: from the volumes injected, and DV from expansion (DT in rock DV +Ds), DV Leads to increase in the local stresses (sh ) Locally, sh becomes > sv (now = s3) Fractures become horizontally dominated Now, overburden + p losses govern pP Generally, pinj 1.15 - 1.25 sv Heat Losses - CSS 1st Cycle If shmin << sv, vertical fractures These fractures rise substantially (gf << s3) Break-through to overlying high-k zones common Irrecoverable heat loss (fractures close when p <s3) If shmin > sv, “horizontal” fractures May exist as the natural state in shallow reservoirs May be induced by injection and DT effects Nevertheless, these will rise to top of zone Uneven heating, loss of some of the lower resource With time, downward propagation occurs (slowly) Horizontal Well DT Effects +DT The first vertical steam fracture increases s3, leading to initiation of a second fracture, likely farther down the casing. s3 in region 2 goes up, a third fracture starts… Eventually, shmin is no longer s3; then fractures change orientation +s3 s3 sv 1 +s3 2 3 Stable Thermal Fracturing Horizontal well ║ to s3 , fractures vertical Thermal fracturing +DV +Ds3 (local) Thus, in first fracture, pfrac as s3 (locally) After some t, easier to fracture elsewhere Frac #1 is near heel, others step toward toe The process continues until s║ to well is no longer s3, then frac orientations will change New orientations are related to [s]initial Fractures are stable until [s] is altered Cooling-Induced Fractures To To Water displacement front DT DT front DT sHMAX shmin DT Cooling shrinks the rock, stresses drop, PF drops… Geothermal Fracturing Hot fluids out Cross-section Cold water in Large propped fracture Massive cooling by conduction “Daughter” fractures propagate at 90° to the mother fracture, heat exchange becomes better. ΔT as great as 300ºC lead to large stress changes, in this case, leading to initiation and propagation of new fractures Massive Water Re-injection Water may be injected hot or after cooling DT between target stratum and H2O leads to thermoelastic stress changes Beneficial or detrimental, depending on various factors (e.g. IOR or disposal?) A subtle interplay exists: Conductive versus convective heat transfer Permeability of strata involved is important In situ stresses in all strata are important Benefits of Water Re-Injection Cold water injection is common Thermoelastic shrinkage develops (DTDV) Stresses near the injector are reduced: Fracture aperture increases, keff goes up Intact rock k remains about the same s3 drops, and pinj may become > s3 Lower pinj needed to achieve Qinj Less pump power needed to achieve Qinj Injection wells perform better! Cooling-Induced Shearing adjacent wells region of high shear overburden warm reservoir sHMAX < sv -DT t +ve -DT T in the reservoir t -ve max shear Cooling can also lead to casing shear (shear fracture) Water Re-Injection Problems Mainly during water-flooding (IOR) Thermoelastic shrinkage develops (DT=DV) Stresses in the flooded zone drop Fracture aperture increases, keff goes up Bounding rocks may reach pinj > s3 Loss of seal, excessive channeling Conformance is impaired, efficiency lost Effect may be greatly delayed in time Effects are largely irreversible Thermal Cooling Effect on SRT* *Step-Rate Test pressure before injection pfrac after injection pfrac lowered pfrac near wellbore higher pfrac far from wellbore rate Thermal Stress Alteration Stresses are coupled to ΔT through ΔV calculations (thermal volume change…) is the coefficient of thermal expansion ΔV = ΔT, is calculated for each unit volume ΔV is then put into the s & Δp model Flow problem is solved (both advection and conduction) to get {ΔT} Conductive heat flow included, if important Now, the thermal-geomechanical model will give stresses (from both Δp and ΔT)! Parameters for DT Analysis Specific heat of minerals, cm (convection) Bulk specific heat of rock, cb (conduction) Thermal conductivity, ij (conduction) Hydraulic conductivity, kij (convection) Thermal expansion coefficient (ij) Rates of injection, Qinj In situ stresses, sij, for all involved strata Stratigraphy, porosity, etc. ... DT by Convection or Conduction? Tinj Tinj shale k~0 sandy shale low k sandstone high k shale k~0 radius pure conduction mixed conduction-convection pure convection pure conduction depth 90% Tinj Fracture Where sv = s3 p solids injection pinj pinj~1.1-1.3sv pisip = sv reservoir pressure 4-16 hours continuous injection time This is a case of massive solids re-injection Injection Rate Effects p in the fracture = , s, , V/t, ...) To create a short, fat fracture, use high rates and a viscous fluid (trade-offs are vital) To create a short, thin fracture, use a lowviscosity fluid and low rates Extremely high rates can locally change stresses, generating locally orientated “arms” FracPack is a good example of rate effects We deliberately use high rates, high viscosity, and heavy proppant load to get better effects bottomhole pressure High Proppant Concentration Treatment pressures σv - vertical stress σhmin - least principal stress po - virgin reservoir pore pressure Proppant concentration time (constant pumping rate) Frac-&-Pack is widely used to create short thick fractures High Rate Fractures s3 fat fractures, close to hole sq increases! cement casing extra wings ! sr increases! proppant forced between casing and rock, sometimes called the “halo effect”, verified in 1999 Frac & pack, high rate fracs, high fracs Increase in Confining Stress Y Shear stress Shear strength of the rock Frac & Pack increases the confining stress, making the sand stronger and Improving arching Normal stress Restressing the disturbed sand also strengthens it Is Lab Testing Valuable? There have been many large rock fracture cells built, even huge sand boxes of many cubic metres Results from these have been of little practical value in general (although the owners of these would argue vociferously) The complex reality in situ for fracturing is difficult to replicate in any lab Given history to date, we must conclude that modeling and measurements are best, lab simulation is not of great use Vertical Fracture Plane in a Sandbox, U. of Waterloo Horizontal Fracture in a Sandbox, U. of Waterloo New Completion Approaches? Why fracture soft, weak rocks? To increase flow to wells To mitigate sand production tendencies To introduce heat, fluids, etc. To change stress state (stress rotation) New completions approaches with a period of solids production followed by a highrate sand-propped fracture are quite promising New Completion Approaches First, produce some sand Then, re-stress with Frac-and-Pack sq sq Completion in Weak Sands Produce 10-100 m3 of sand deliberately Dilation occurs, k goes up Pore throats are larger, less fines plugging Well becomes a better actor Then, use a high sand content fracture Re-stresses the sand near the well (stronger) Large proppant gives –ve skin on the well Large-diameter well effect (high k) Use resin-coated proppant to eliminate sanding Will give a better well, fewer workovers Summary of Fracturing in Soft Weak Rocks (Unconsolidated Sandstones) Leak-Off Behavior Assumption: Permeability is constant Fact: Permeability alterations are large Dilation of UCSS through shear dilation Opening of joints and fissures from Ds effects Fissure dilation from pressure effects Thus, leak-off predictions contentious Solution: Incorporate changes in leak-off behavior as a function of Dk This turns out to be very challenging Dilatancy and Ds Shearing dominates in SWR and UCSS shear leads to dilation Dilation causes DV and attendant stress changes σ3 +Δσ3 Dilation is a consequence of shearing from high pressure and differential stresses dilating region, high permeability fracture Shear dilation is not accounted for in fracture models Fracture Tip Processes Assumption: KIC governs propagation Fact: tip resistance is essentially zero in: Poorly consolidated rocks (no tensile strength) Highly fractured cases (little tensile strength) Large hydraulic fractures (scale effect on To) Thus, KIC = 0, and predictions are in error Solution: Develop models where KIC is not used explicitly. (static equilibrium?) This is being attempted now by some research groups, but it is challenging… Tip Stresses in HF Net driving pressure pnet = pfrac - σhmin vertical borehole s 3 fracture stress excess (driving) pressure fracture tip pf must be higher than least principal stress for fracturing to occur high tensile stresses at the fracture tip fracture strength distance Mode I Dominates DE Assumption: Mode I dominates ΔEnergy Fact: MS monitoring shows shear dominates In all SWR, flanks exhibit MS Mode II activity Dilation implies shearing, so does compaction SWR have extremely low KIC Thus, shear processes are first-order Solution: Incorporate Mode II (bedding slip, shear dilation, ...) into FEM models Until shear energy dissipation is included, history matching will remain contentious Shearing Near a Fracture Shear energy dominates over Mode I σ3 = σhmin σHMAX Shearing on fracture flanks during HF of SWR has been detected microseismically in the field. Shearing occurs on the flanks of the fracture. At the tip, parting occurs, little ΔEnergy Mode II Shear and Dp σ1 = σv σ3 = σhmin MS emissions will cluster around the incipient faulting relative fault motion drop in lateral stress through production b. Reactivation of thrust faulting a: Reactivation of normal faulting σ1 = σHMAX σ3 = σv increase in σHMAX and p through injection Real Fracture Issues Rock stiffness is non-linear: E = ƒ(s Poroelastic effects lead to +DV and -DV Many unconsolidated sandstones are actually cohesionless; is KIC = 0? Strength is a function of scale KIC = ƒ(L/Lo Rock shear on flanks is a dominant source of energy expenditure (+ shear dilation) Cohesion loss occurs during shearing, dilation and straining in general (weakening) E.g.: Sands are Non-Linear Young’s modulus (stiffness) Linear behavior: low f, few fractures Mildly non-linear: intermediate f, naturally fractured strata, etc. Highly non-linear: high f unconsolidated sandstones, highly fractured reservoirs Effective confining stress - s3 Reality in Soft, Weak Rocks Dilation or contraction accompanies shear Cohesion loss during shear is irreversible Fracture opening can alter local stress fields Fractures can change their orientation Large permeability changes can occur Fracture toughness is essentially zero DT and Dp can change fracture behavior Other factors as well… Low-Angle Shearing **high shear stress zone low-k shale stratum high-k reservoir high p area, sH > sv sH > sv sv sH low-k shale stratum **slip can occur in front of a fracture parting plane Low-angle shearing happens in many thermal projects Fracturing and Shear Fracture injection (thermal or nonthermal) can lead to shearing Pore pressures are > σ3, so there is no effective stress; hence frictional strength = very low This is most serious in the case of “horizontal” fractures (sv = s3) Shearing is in the form of a low-angle thrust fault mechanism Shear planes concentrate along the bottom of strong, stiff beds (cemented streaks) Many examples in Alberta (CSS steam inj.) Fractures and Casing Shear lean oil sands fracture plane A B C silty bed oil sands s1 s3 A: early shear, occurring at the base of a shale bed B: later shear, at the top of the formation C: well showing some distortion, not failed yet Vertical exaggeration = x2 to x3 injection well Soft Weak Rock Fracturing I HF models work OK in stiff “elastic” rocks They fail in the following cases: When the “limits” are pushed (V, p, T...) In near-isotropic stress fields In cases of excessive or non-linear bleed-off In soft, weak rocks (coal, PCS, Chalk...) Most “interesting” fracture jobs are now taking place in PCS, gas sands... Soft Weak Rock Fracturing II Plasticity effects include the following: Fabric collapse and contraction Massive yielding and shear dilation Blocky material slip (with fissures) These processes change properties: Stiffness changes with dilation, cohesion loss Permeability alterations are massive Other effects are important Soft Weak Rock Fracturing III Conventional simulators have problems: Elastic response often violated (Frac-and-Pack) Bleed-off assumptions often wrong In a “no-cohesion” material, no fracture resistance actually exists at the propagating fracture tip Rotation of stresses around fracture is ignored Thermal advection alters stresses massively An opinion exists in the industry that these are fatal for PCS, coal, thermal fracture modeling. For these materials, we need more physically correct models Soft Weak Rock Fracturing IV Are simple, better solutions available? Is good field data available? (probably yes) Is it necessary to go to a full FEM approach; are analytical approximations possible? When are “fudges” acceptable for empirical design, using existing simulators? Can we improve our understanding of the physics involved in HF in weak materials? Behavior of Soft, Weak Rocks Mechanical properties Deformation response Compressive and tensile strength Dilation-contraction Thermal expansion Permeability vs s, Thermal conductivity Acoustic properties: impedance, attenuation Effect of damage Compression and extension triaxial tests, plus a thermal cell Transport properties These properties can be assessed with existing laboratory facilities Fracture in Soft, Weak Rocks: Assumptions vs Reality Current attributes linear poroelastic fracture tip toughness constant orientation constant permeability isotropic properties no shear dilation other simplifications Actual behavior, SWR non-linear s behavior zero tip toughness (?) orientation changes flow properties altered anisotropy is common shearing dominates DE other realities