Light Weight Fairway Mower FAB`s

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Reel Theory

John Deere

GOLF

& TURF

Training Department

Four Principle Angle

Clearance Necessary

Relief Angle

Milled Relief Blades

Rake Angle

Bedknife Angles

Parallel Edges

Coned Shaped Reel

Dulling Curve

Dull Edges

(Left Click Selection Box)

Backlapping

Total Cost of Mowing

HOC

Bench Setting

Effective Height of Cut

Prism Gauge

FOC

Bedknife Attitude

Reel/Bed Relationship

Reel Cutting Unit

Clearance Necessary

.002” or .001”

Clearance

4. Top

Angle

Four Principle Angles

1. Relief

Angle

2. Rake

Angle

3. Front Angle

Reel Blade Relief Angle

.040”

(1 mm)

20 Degree

Relief Angle

Different Types of Relief

Ground

Relief

Milled

Relief

Reel Load Comparison

Reel-Bedknife Clearance

.002

” .005” Touch

 Relief Ground / Sharp Bedknife (HP per unit) .75 .74 .88

 No Relief / Sharp Bedknife (HP per unit) .87 .87 2.59

 % Increase in HP Consumed ( per unit ) 16% 17.5% 294%

 Increase in HP Consumed per 3235 (5 units) 0.6 hp 0.65 hp 8.55 hp

* Tests Conducted While Mowing 1.5” Bermuda to 1.0” HOC

Rake Angle

Rake Angle

Bedknife Angles

Top Angle

Top Angle 5 Degrees (6.5 Greens Mower)

Front Angle 5 Degrees

Front

Angle

Cutting Edges

Must Be Parallel

 The Reel Must

Be Perfectly

Straight and the

Bedknife Must be Straight and

Flat in Order for

Them to Work

Properly

Reel

Bedknife

Cone Shaped Reel

 Reels Can

Become Cone-

Shaped. This

Causes a Great

Deal of Strain on the Supporting

Bearings When

Adjusted Parallel to the Bedknife

Reel

Bedknife

Dull Edges

Edges Have

Become

Rounded…

No Longer a Sharp

Edge

Backlapping

Backlapping

Compound with Reel

Turning in

Reverse

Direction

Cutting Unit Dulling Curve

Sharp

Optimum

Cutting

Quality

Usable

Cutting

Quality

Dull

Elapse Time in Hours

Backlapping Retains

Optimum Cutting Quality

Sharp

Optimum

Cutting

Quality

Usable

Cutting

Quality

Dull

Elapse Time in Hours

Height of Cut (HOC)

 Two Methods of Measuring HOC

 Bench Setting

 The Height at Which the Bedknife is Set Above a Firm Level Surface

 Effective Cutting Height

 The Actual Height at Which Grasses Are Cut

Bench Setting

 Distance Between

Top of Bedknife and Bottom of

Rollers

Effective Height of Cut

 Weight of the Cutting Unit and Attachments

 Every 10 lbs results in .005” height difference

 Soil Conditions

 Roller Shape and

Surface Area

 Grass Type

Frequency Of Cut (FOC)

 Distance Traveled Between

Consecutive Cuts

Direction of Travel

FOC Factors

 Number of Blades on Reel

 Reel Speed (RPM)

 Travel Speed

FOC Negative Effects

 FOC Too Slow (Higher Number)

 Marcelling (Wash Boarding)

(Rippled Effect)

 FOC Too Fast (Lower Number)

 Over Stressed Grass

 Stripes and/or Brown Tips

 Accelerated Component Wear

Marcelling

 Wash-boarding

 Rippling

Objectionable

Cut Quality

FOC “Guideline”

 The Lower the Height of Cut (HOC)

The More Blades That Are Required

 The Higher the HOC

The Less Blades That Are Required

Bedknife Attitude

 Down

 Level

 Better Cut Quality

 Better Stripe

 Reduces Scuffing

 Accurate Height of Cut Adjustment

Reel / Bedknife Relationship

 ESP Cutting Unit

(Parallel Bedknife)

.78 MM

11.76 MM

48

Reel / Bedknife Relationship

 ESP Cutting Unit

(Bedknife Angled Down 6MM)

1.02 MM

13.43 MM

51

All Greases Are NOT

Created Equal

Bushing and

Shaft

 Different Applications Require Greases with Characteristics that Meet Their Requirements

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