DAC, Diodes, Triacs ME 6405 – Intro to Mechatronics Student Lecture Kevin Johnson Minh Vo Lam Duong Wye-Chi Chok Kevin Johnson Outline • DAC – What is a DAC? – Types of DAC – Specifications • Diodes – – – – What are diodes? P-N Junction Diode Real vs. Ideal Types of Diodes & Applications • Triacs – What are thyristors? – What are triacs? – Applications Kevin Johnson Principal components of DAC Kevin Johnson What is a DAC? • Convert digital signal (number) to analog signal (voltage or current) • Either multiplying or non-multiplying – Non-multiplying contains its own reference – Multiplying takes external reference. • Two main types: ladder and delta-sigma Kevin Johnson DAC ideal output. Analog Output Signal • Each binary number sampled by the DAC corresponds to a different output level. 0000 0001 0010 0011 0100 0101 0110 0111 1000 1001 1010 1011 Digital Input Signal Kevin Johnson DAC real output. DACs capture a number and hold that value for a given sample interval. This is known as a zero-order hold and results in a piecewise constant output. DAC Ideally Sampled Signal Output typical of a real, practical DAC due to sample & hold Kevin Johnson Smoothing • Used when a continuous analog signal is required. • Signal from DAC can be smoothed by a Low pass filter Piece-wise Continuous Output Digital Input Analog Continuous Output 0 bit 011010010101010100101 101010101011111100101 000010101010111110011 010101010101010101010 111010101011110011000 100101010101010001111 n bit DAC nth bit Filter Kevin Johnson Applications. • Audio/Video – MP3 players – Cellphones – Television • (well, old ones) Motor, valve, actuator Rarely; usually PWM. • Signal Generators – – – – Sine wave generation Square wave generation Triangle wave generation Random noise generation Kevin Johnson Types of DAC implementations • • • • Binary Weighted Resistor R-2R Ladder Pulse Width Modulator (not covered) Oversampling DAC, aka Delta Sigma (used internally in HCS12) Kevin Johnson Binary Weighted Resistor B5 B4 B3 B2 • Assume binary inputs B0 (LSB) to Bn-1 (MSB) • Each Bi is 1 or 0 and is multiplied by Vref to get input voltage B1 B0 Vout B0 B1 Bn1 Bn2 IRf Rf Vref ... n2 n-1 2R 2 R 2 R R Kevin Johnson Binary weight theory Need to fill jars to a specific level using set of measuring cups. Cups are ½, ¼, 1/8, 1/16, etc. http://www.msbtech.com/support/How_DACs_Work.php Kevin Johnson BWR Pros and Cons Advantages Simple Fast Disadvantages Need large range of resistor values (2048:1 for 12bit) with high precision in low resistor values Need very small switch resistances Op-amp may have trouble producing low currents at the low range of a high precision DAC Kevin Johnson R-2R ladder basic circuit Equivalent resistance to ground at each top node is R. At each node, current gets split in two. Since nodes are cascaded, currents are ½, ¼, 1/8, etc. Kevin Johnson R-2R Ladder results • Final result is: Vout Vref Rf n 1 Bi R i 0 2n i • Assuming Rf = R (and ignoring negative) • Resolution is smallest step: i.e. B=1 in above equation. Kevin Johnson R-2R Ladder • Advantages: – Only 2 resistor values – Lower precision resistors acceptable • Disadvantages – Slightly slower conversion rate – Op-amp must still handle very small currents at high bit numbers. Kevin Johnson Delta-sigma DAC Now all cups are the same size (or more precisely, he uses the same cup over and over). Cup size is 1/(2^n). He must add this amount the proper number of times (pulse-count modulation). http://www.msbtech.com/support/How_DACs_Work.php Kevin Johnson Delta-sigma Pros and Cons • Pros: – Very accurate – High bit-depth possible – Reduced aliasing • Cons: – Requires very fast oversampling clock. • At least 2^n times faster than sampling rate – Complicated – Sensitive to clock jitter Kevin Johnson General comments • Circuits as shown produce only unipolar output • Replacing ground with –Vref will allow Vout to be positive or negative Minh Vo Specifications of a DAC Reference Voltage Resolution Sampling Rate Settling Time Linearity Errors Minh Vo Reference Voltage Vref Determines the output voltage range Non-multiplying DAC – Fixed Vref set internally by manufacturer Multiplying DAC – Vref is set externally and can be vary during operation • Full-scale voltage Vfs – Voltage when all digital inputs are 1’s Vref (2 N 1) Vfs N 2 Minh Vo Resolution The resolution is the amount of output voltage change in response to a least significant bit (LSB) transition. Vref Resolution N VLSB 2 Smaller resolution results in a smoother output A common DAC has a 8 - 16 bit resolution Minh Vo Sampling Rate fsampling Rate of conversion of a single digital input to its analog equivalent When the input changes rapidly, fmax, the DAC conversion speed must be high – Nyquist Criterion: fsampling 2 f max Limited by the clock speed of the input signal and the settling time of the DAC Minh Vo Settling Time • DAC needs time to reach the actual expected analog output voltage • The time required for the output voltage to settle within +/- ½ of VLSB of the expected voltage Minh Vo Linearity • The difference between the desired analog output and the actual output over the full range of expected values 0000 Analog Output Signal Non-Linear Analog Output Signal Linear (Ideal) 0001 0010 0011 Digital Input Signal 0100 0101 0000 0001 0010 0011 Digital Input Signal 0100 0101 Minh Vo Errors • • • • • • • Gain Error Offset Error Full Scale Error Non Linearity Non-Monotonic Resolution Errors Settling Time and Overshoot Minh Vo Gain Error • Deviation in the slope of the ideal curve and with respect to the actual DAC output Gain Error is adjustable to zero using an external potentiometer High Gain Analog Output Voltage High Gain Error: Step amplitude is higher than the desired output Low Gain Error: Step amplitude is lower than the desired output Desired/Ideal Output Low Gain Digital Input Minh Vo Offset Error • Occurs when there is an offset in the output voltage in reference to the ideal output This error may be detected when all input bits are low (i.e. 0). Output Voltage Desired/Ideal Output Positive Offset Negative Offset Digital Input Minh Vo Full Scale Error • Combination of gain and offset error Minh Vo Differential Non-Linearity Analog Output Voltage • Voltage step size changes vary with as digital input increases. Ideally each step should be equivalent. Ideal Output 2VLSB Diff. Non-Linearity = 2VLSB VLSB Digital Input Minh Vo Integral Non-Linearity Analog Output Voltage • Occurs when the output voltage is non linear. Basically an inability to adhere to the ideal slope. Ideal Output 1VLSB Int. Non-Linearity = 1VLSB Digital Input Minh Vo Non-Monotonic Analog Output Voltage • Occurs when the an increase in digital input results in a lower output voltage. Desired Output Non-Monotonic Monotonic Digital Input Minh Vo Resolution Errors • Does not accurately approximate the desired output due large voltage divisions. Poor Resolution(1 bit) Vout 2 Volt. Levels Desired Analog signal 1 0 Approximate output 0 Digital Input Minh Vo Settling Time and Overshoot • Any change in the input time will not be reflected immediately due to the lag time. • Overshoot occurs when the output voltage overshoots the desired analog output voltage. Lam Duong What is a Diode? • A diode is a two terminal electric component which conducts current more easily in one direction than in the opposite direction. • The most common usage of a diode is as an electronic valve which allows current to flow in one direction but not the opposite direction. Lam Duong A bit of history • Diodes were known as rectifiers until 1919, when a physicist by the name of William Eccles coined the term diode, which from its Greek roots means “through-path.” • In 1873 Fredrick Guthrie discovered thermionic diodes (vacuum tube diodes) . Heating the cathode in forward bias permitted electrons to be transmitted into the vacuum, but in reverse bias the electrons were not easily release from the unheated anode. 35 Lam Duong A bit of history • In 1874 Karl Braun discovered the first solid state diode (crystal diode). It consists of using Galena crystals as the semiconducting material. • In 1939 Russell Ohl discovered the first P-N junction at Bell Labs. • Today, the majority of diodes are made of semiconductor silicon P-N junctions. 36 Lam Duong P-N Junction Diode • A P-N junction diode consists of a p-type semiconductor (silicon) joined with an ntype semiconductor. • P-type – A semiconductor doped with impurities to create positive charge carriers (holes). • N-type – A semiconductor doped with impurities to create negative charged carriers. • A depletion region is created when negative charge carriers from the N-type region diffuse into the P-type region, and vice versa. Majority carriers p n Depletion Region 37 Lam Duong P-N Junction Diode • The behavior of a diode depends upon the polarity of the supply voltage. • Under forward bias the depletion region is i f reduced in size and less energy is required for the charged majority carriers to cross the depletion region. • This decrease in energy requirement results in more charged majority carriers to cross the depletion region which induces a current. Depletion Region p n Forward Biased Lam Duong P-N Junction Diode • Under reverse bias the depletion region is greatly increased in size and requires significantly more energy from the majority carriers in order to cross. • Most majority carriers won’t be able to cross the depletion region and thus are unable to induce a current. Depletion Region p n V Reverse Biased ir Real vs. Ideal • Ideal P-N Diode – no resistance to current in forward bias and infinite resistance in reverse bias. (Similar to a switch) • In reality there is resistance to current flow in forward bias. It requires a certain voltage to be reached before the depletion region is eliminated and full current flow is permitted. • Likewise, in reverse bias there is a small reverse (leakage) current induced by the flow of minority carriers. At a certain voltage (break down voltage) the reverse current will increase significantly. This is called the Avalanche current. Lam Duong I non-conduction region conduction region V Ideal Curve Lam Duong Schottky Diode • Unlike P-N junction diodes, Schottky diodes are based on a metal and semiconductor junction. • An advantage of Schottky diodes over P-N junction diodes is that Schottky diodes have no recovery time when switching from conducting to non-conducting state and vice versa. • The main disadvantage of Schottky diodes are that they operate in low voltage compare to P-N junction diodes (up to 50V). • Another significant difference is that the “onvoltage” for a Schottky diode is around .3V while it is .7V for a P-N junction diode. Metal N-Type Lam Duong Flyback Diode • Schottky diodes are often used as Flyback diodes due to their quick recovery and low forward voltage drop. • A Flyback diode is a diode used to eliminate the sudden voltage spike that occurs across an indicutive load when voltage is abruptly reduced or removed. • Lenz’s law - if the current through an inductance changes, this inductance induces a voltage so the current will go on flowing as long as there is energy in the magnetic field. • Flyback diodes are important in mechatronics applications where one may want to vary the voltage of an inductive load to control its operation. Lam Duong Other Types of Diodes • Light Emitting Diodes (LEDs) - A diode formed from a semiconductor such as gallium arsenide, carriers that cross the junction emit photons when they recombine with the majority carrier on the other side. • Photodiode – Exploits the fact that all semiconductors are subject to charged carrier generation when they are exposed to light. Photodiodes are often used to sense light such as in an Opto-isolator. • Zener Diode – Allows current in forward bias like a regular diode, but also in reverse bias if the voltage is larger than designed voltage, called the Breakdown voltage. What are TRIACS? Wye-Chi Chok In order to know, we must first look at thyristors… 44 What are Thyristors? Wye-Chi Chok Class of semiconductor components that can only go in 1 direction. Wide range of devices, SCR (silicon controlled rectifier), SCS (silicon controlled switch), Diacs, Triacs, and Shockley diodes Used in high power switching applications i.e. hundreds of amps / thousands of watts 45 How do Thyristors work? Wye-Chi Chok PNPN (4-layer) device: PNP and NPN transistor back-to-back. With forward voltage, small gate current pulse turns on device. once on, each transistor supplies gate current for the other, so no need for gate input only way to turn it off is to stop current (i.e. bring voltage to zero) Wye-Chi Chok Thyristors cont’d. 47 Wye-Chi Chok …now then, what are TRIACS? A TRIAC (TRIode for Alternating Current) is a 3-terminal AC semiconductor switch. Composed of 2 thyristors facing opposite directions such that it can conduct current in either direction. MT1 and MT2 are current carrying terminals while the Gate terminal is used for triggering by applying a small voltage signal. Once triggered, it continues to conduct current until the current falls below a threshold value. Wye-Chi Chok Triac Operation •5 layer device •Region between MT1 and MT2 are parallel switches (PNPN and NPNP) •Allows for positive or negative gate triggering Wye-Chi Chok Triac Characteristic Curve Wye-Chi Chok Triac Characteristic Curve o 1st quadrant - MT2 is (+) with respect to MT1 o VDRM is the break-over voltage of the Triac and the highest voltage that can be blocked o IRDM is the leakage current of the Triac when VDRM is applied to MT1 and MT2 o IRDM is several orders of magnitude smaller than the “on” rating Wye-Chi Chok Triacs Pros: Better than a transistor as it has much better current surge rating – it can handle more current as it simply turns on more Inexpensive compared to relays Cons: Can't manually control turn-off with the gate; must turn off by stopping current through the device via the terminals. Specs to buy one: Gate signal requirements Voltage drop Steady-state/holding current (continuously handle) Peak current (maximum amount to handle surge) Wye-Chi Chok Triac Applications High Power TRIACS • Switching for AC circuits, allowing the control of very large power flows with milliampere-scale control currents • Can eliminate mechanical wear in a relay Low Power TRIACS • Light bulb dimmers (done by applying power later in the AC cycle aka PWM of AC wave) • Motor speed controls for electric fans and other AC motors, and heaters • Modern computerized control circuits in household appliances 53 Wye-Chi Chok Triac Applications Simple Triac Switch •Small control current/voltage •Eliminates Mechanical wear in a Relay •Much Cheaper Wye-Chi Chok Real World Triacs • Come in various shapes and sizes • Essentially all the same operationally • Different mounting schemes QUESTIONS? 56