Resistance to Accidental Ship Collisions Lysaker November 22-23, 2006 NORSOK standard for offshore structures Norwegian Structural Steel Association 1 Outline General principles Impact scenarios Impact energy distribution External impact mechanics Collision forces Energy dissipation in local denting Energy dissipation in tubular members Strength of connections Global integrity Lysaker November 22-23, 2006 NORSOK standard for offshore structures Norwegian Structural Steel Association 2 DESIGN AGAINST ACCIDENTAL LOADS • Verification methods – Simplified (“back of the envelope methods) • Elastic-plastic/rigid plastic methods (collision/explosion/dropped objects) • Component analysis (Fire) – General calculation/Nonlinear FE methods • USFOS, ABAQUS, DYNA3D….. Lysaker November 22-23, 2006 NORSOK standard for offshore structures Norwegian Structural Steel Association 3 NORSOK STANDARD DESIGN AGAINST ACCIDENTAL LOADS • General – “The inherent uncertainty of the frequency and magnitude of the accidental loads as well as the approximate nature of the methods for their determination as well as the analysis of accidental load effects shall be recognised. It is therefore essential to apply sound engineering judgement and pragmatic evaluations in the design.” Lysaker November 22-23, 2006 NORSOK standard for offshore structures Norwegian Structural Steel Association 4 NORSOK STANDARD DESIGN AGAINST ACCIDENTAL LOADS • “If non-linear, dynamic finite element analysis is applied all effects described in the following shall either be implicitly covered by the modelling adopted or subjected to special considerations, whenever relevant” Lysaker November 22-23, 2006 NORSOK standard for offshore structures Norwegian Structural Steel Association 5 Recent trends: Location sometimes close to heavy traffic lanes AtoN North 12 nm radius Gjøa SEMI AtoN South Lysaker November 22-23, 2006 NORSOK standard for offshore structures Norwegian Structural Steel Association 6 Present trend for supply vessels: bulbous bows & increased size Lysaker November 22-23, 2006 NORSOK standard for offshore structures Norwegian Structural Steel Association 7 The outcome of a collision may be this…. Lysaker November 22-23, 2006 NORSOK standard for offshore structures Norwegian Structural Steel Association 8 ..or this…. Lysaker November 22-23, 2006 NORSOK standard for offshore structures Norwegian Structural Steel Association 9 Principles for ALS structural design Energy dissipation illustrated for FPSO/ship collision Ductil e design Shared-energy design Strength design ship installation Relative strength - installation/ship Strength design - FPSO crushes bow of vessel (ref. ULS design) Ductility design - Bow of vessel penetrates FPSO side/stern Shared energy design - Both vessels deform Fairly moderate modification of relative strength may change the design from ductile to strength or vice verse Lysaker November 22-23, 2006 NORSOK standard for offshore structures Norwegian Structural Steel Association 10 SHIP COLLISION Design principles- analysis approach Strength design: The installation shape governs the deformation field of the ship. This deformation field is used to calculate total and local concentrations of contact force due to crushing of ship.The installation is then designed to resist total and local forces. Note analogy with ULS design. Lysaker November 22-23, 2006 NORSOK standard for offshore structures Norwegian Structural Steel Association 11 SHIP COLLISION Design principles - analysis approach Ductility design: The vessel shape governs the deformation field of the installation. This deformation field is used to calculate force evolution and energy dissipation of the deforming installation. The installation is not designed to resist forces, but is designed to dissipate the required energy without collapse and to comply with residual strength criteria. Lysaker November 22-23, 2006 NORSOK standard for offshore structures Norwegian Structural Steel Association 12 SHIP COLLISION Design principles - analysis approach Shared energy design: – The contact area the contact force are mutually dependent on the deformations of the installation and the ship. – An integrated, incremental approach is required where the the relative strength of ship and installation has to be checked at each step as a basis for determination of incremental deformations. – The analysis is complex compared to strength or ductility design and calls for integrated, nonlinear FE analysis. – Use of contact forces obtained form a strength/ductility design approach may be very erroneous. Lysaker November 22-23, 2006 NORSOK standard for offshore structures Norwegian Structural Steel Association 13 Grane - potential impact locations - Lysaker November 22-23, 2006 NORSOK standard for offshore structures Norwegian Structural Steel Association 14 Collision Mechanics • Convenient to separate into External collision mechanics – Conservation of momentum – Conservation of energy Kinetic energy to be dissipated as strain energy Internal collision mechanics – Distribution of strain energy in installation and ship Damage to installation Lysaker November 22-23, 2006 NORSOK standard for offshore structures Norwegian Structural Steel Association 15 External collision mechanics Central collision (force vector through centre of gravity of platform and ship) Conservation of momentum vc = ms v s + m p v p ms + m p Common velocity end of impact ms v s + m p v p = ( ms + m p ) vc Conservation of energy 1/2 m s v 2s + 1/2 m p v 2p = 1/2 ( m s + m c ) v c2 + E s + E p Energy to be dissipated by ship and the platform 2 v (1 - p ) vs 2 E s + E p = 1/2 ms v s m 1+ s mp Lysaker November 22-23, 2006 NORSOK standard for offshore structures Norwegian Structural Steel Association 16 External collision mechanics Collision energy to be dissipated as strain energy 2 v 1 i vs 1 2 E s (ms a s )vs m as 2 1 s mi a i Compliant installations (semi-subs, TLPs, FPSOs, Jackups) 1 2 (m s a s )v s 2 Fixed installations (jackets) Es Articulated columns v 1 i vs 1 E s (m s a s ) m z2 2 1 s J 2 ms as vs mi ai vi J = = = = = = = ship mass ship added mass impact speed mass of installation added mass of installation velocity of installation mass moment of inertia of installation (including added mass) with respect to effective pivot point standard for offshore structures Lysaker November z 22-23, = 2006 distance fromNORSOK pivot point to point of contact Norwegian Structural Steel Association 17 Ship collision- dissipation of strain energy Rs Es,i Es,s dws Ri Ship Installation E s E s, s E s,i w s,max 0 dwi R s dw s w i, max 0 R i dw i The strain energy dissipated by the ship and installation equals the total area under the load-deformation curves, under condition of equal load. An iterative procedure is generally required Lysaker November 22-23, 2006 NORSOK standard for offshore structures Norwegian Structural Steel Association 18 SHIP COLLISION - according to NORSOK Force-deformation curves for supply vessel (TNA 202, DnV 1981) 50 Broad side D = 10 m = 1.5 m Impact force (MN) 40 Force – deformation curves from 1981 – derived by simplified methods D 30 Now: NLFEA is available! D 20 Stern corner Stern end D = 10 m = 1.5 m 10 Analysis of bulbous bow required D Bow 0 0 0.5 1 1.5 2 2.5 3 3.5 4 Indentation (m) Note: Bow impact against large diameter columns only Lysaker November 22-23, 2006 NORSOK standard for offshore structures Norwegian Structural Steel Association 19 Supply vessel bow ~ 7500 tons displacement Dimension: Length: L.O.A. 90.70m Lrule 85.44m Breadth mld 18.80m Depth mld 7.60m Draught scantling 6.20m Lysaker November 22-23, 2006 NORSOK standard for offshore structures Norwegian Structural Steel Association 20 Finite element models Lysaker November 22-23, 2006 NORSOK standard for offshore structures Norwegian Structural Steel Association 21 Material modeling 900 800 Effective stress [MPa] 700 600 500 400 300 Mild steel curve fit 200 High strength steel curve fit High strength steel data points 100 Mild steel data points 0 0 0,05 0,1 0,15 0,2 0,25 0,3 Plastic strain [-] Bow: Mild steel – nominal fy = 235 MPa, apply fy = 275 MPa Column: Design strength fy = 420 MPa Strain hardening included – relatively more for bow Lysaker November 22-23, 2006 NORSOK standard for offshore structures Norwegian Structural Steel Association 22 Impact location 1 Max strain 12% Bow is crushed – relatively small deformations in column Max. column strain – 12% - at bulb location Strain level close to rupture Lysaker November 22-23,Column 2006 NORSOK standard for offshore location structures is 7% strain at superstructure Norwegian Structural Steel Association 23 Force deformation curve for bow Bulb Bow superstructure The crushing force in the bulb is larger than the superstructure for the crushing range analyzed The crushing force increases steadily for the superstructure The bulb attains fast a maximum force followed by a slight reduction Lysaker November 22-23, 2006 NORSOK standard for offshore structures Norwegian Structural Steel Association 24 Pressure-area relation for design Pressure-area relation analogy with ice design is found from collision analysis Provide recommendation for design against impact pressure-area curve 40 35 30 Pressure (MPa) Total collision force distributed over this area P=7.06A-0.7 25 20 15 10 5 0 0 0.2 0.4 0.6 0.8 1 1.2 1.4 Area (m^2) Plots of collision force intensity Lysaker November 22-23, 2006 Pressure-area relation for design NORSOK standard for offshore structures Norwegian Structural Steel Association 25 Ship collision with FPSO • Only the side of one tank is modeled • Three scenarios established w.r.t. draughts Scenario 1 Lysaker November 22-23, 2006 Scenario 2 Scenario 3 NORSOK standard for offshore structures Norwegian Structural Steel Association 26 SHIP COLLISION Contact force distribution for strength design of large diameter columns Total collision force distributed over this area Area with high force intensity Deformed stern corner Lysaker November 22-23, 2006 NORSOK standard for offshore structures Norwegian Structural Steel Association 27 Bow collision with braces Can the brace be designed to crush the bow? Medium strength bow - tube undamaged Lysaker November 22-23, 2006 Strong bow- tube and bow deforms NORSOK standard for offshore structures Norwegian Structural Steel Association 28 Ship collision with oblique brace 30 14000 25 12000 10000 20 8000 15 6000 10 Force [KN] Energy [MJ] Deformation energy & Collision force 4000 Total Energy Total Contact force 5 0 0 500 1000 1500 2000 2500 2000 0 3000 Deformation [mm] Lysaker November 22-23, 2006 NORSOK standard for offshore structures Norwegian Structural Steel Association 29 Ship collision with brace 20 18 16 14 12 10 8 6 4 2 0 12000 10000 8000 6000 4000 Total Energy Total Contact force 0 500 1000 1500 2000 2500 3000 Force [KN] Energy [MJ] Deformation energy & Collision force 2000 0 3500 Deformation [mm] Lysaker November 22-23, 2006 NORSOK standard for offshore structures Norwegian Structural Steel Association 30 Ship collision with brace Energy dissipation in bow versus brace resistance Fcstl. deck Energy dissipation in bow if brace resistance R0 Contact location 1st deck 10 m > 3 MN > 6 MN > 8 MN > 10 MN Above bulb 1 MJ 4 MJ 7 MJ 11 MJ First deck 0 MJ 2 MJ 4 MJ 17 MJ First deck - oblique brace 0 MJ 2 MJ 4 MJ 17 MJ Between f'cstle/first deck 1 MJ 5 MJ 10 MJ 15 MJ Arbitrary loaction 0 MJ 2 MJ 4 MJ 11 MJ Brace must satisfy the following requirement 1.5 0.5 fyt D 2 factor 3 Joints and adjacent structure must be strong enough to support the reactions from the brace. Lysaker November 22-23, 2006 NORSOK standard for offshore structures Norwegian Structural Steel Association 31 Energy dissipation modes in jackets Plastic Elastic Plastic Lysaker November 22-23, 2006 NORSOK standard for offshore structures Norwegian Structural Steel Association 32 Local denting tests with tubes Lysaker November 22-23, 2006 NORSOK standard for offshore structures Norwegian Structural Steel Association 33 Yield line model for local denting Measured deformation Lysaker November 22-23, 2006 NORSOK standard for offshore structures Norwegian Structural Steel Association 34 Resistance curves for tubes subjected to denting 20 18 16 b/D = R/(kRc) 14 12 10 8 2 1 0.5 0 6 4 2 0 0 0.1 0.2 0.3 0.4 0.5 wd/D 2 t R/( fy 4 D b w ) = (22 + 1.2 ) ( d ) t D D Lysaker November 22-23, 2006 1.925 b 3.5+ D Approximate 4 1 N 3 (1 - [1 ] ) expression including 3 4 Np effect of axial force NORSOK standard for offshore structures Norwegian Structural Steel Association 35 Resistance curves for tubes subjected to denting 20 18 16 b/D = R/(kRc) 14 12 10 8 2 1 0.5 0 Include local denting 6 4 If collapse load in bending, R0/Rc < 6 neglect local denting 2 0 0 0.1 0.2 0.3 0.4 0.5 wd/D Lysaker November 22-23, 2006 NORSOK standard for offshore structures Norwegian Structural Steel Association 36 Relative bending moment capacity of tubular beam with local dent (contribution from flat region is conservatively neglected) Lysaker November 22-23, 2006 NORSOK standard for offshore structures Norwegian Structural Steel Association 37 SHIP COLLISION Plastic resistance curve for bracings collision at midspan P w Collapse model for beam with fixed ends Ru = 1 - ( w 2 + w arcsin w ) D D D Ro w <1 D Ru = w Ro 2 D w >1 D Lysaker November 22-23, 2006 NORSOK standard for offshore structures Norwegian Structural Steel Association 38 SHIP COLLISION Elastic-plastic resistance curve for bracings collision at midspan Factor c includes the effect of elastic flexibility at ends 6,5 6 5,5 5 4,5 0.2 4 0 3,5 R/ R 3 Bending & membrane Membrane only F-R k k w Rigid-plastic 0,3 0.1 0.5 1 2,5 c 2 0.05 1,5 1 0,5 0 0 0,5 1 Lysaker November 22-23, 2006 1,5 2 2,5 3 3,5 4 w Deformation NORSOK standard for offshore structures Norwegian Structural Steel Association 39 Example: supply vessel impact on brace 628 762 x 28.6 mm = 23.3 m 508 Lysaker November 22-23, 2006 NORSOK standard for offshore structures Norwegian Structural Steel Association 40 Example: supply vessel impact on brace 10 8 8 6 6 USFOS 4 2 4 2 Simple model 1.0 0.8 Normalised force N/NP Energy dissipation Energy dissipation [MJ] Impact force [MN] 10 0.6 0.4 0.2 0.0 0 0 0.0 0.5 1.0 1.5 2.0 2.5 3.0 0.0 0.2 0.4 0.6 0.8 1.0 -0.2 Normalised moment M/MP Displacement [m] Kinetic energy absorbed by brace prior to rupture: 6 ~ 7 MJ Lysaker November 22-23, 2006 NORSOK standard for offshore structures Norwegian Structural Steel Association 41 Strength of connections (NORSOK N-004 A.3.8) Provided that large plastic strains can develop in the impacted member, the strength of the connections that the member frames into has to be checked. The resistance of connections should be taken from ULS requirements in NORSOK standard for tubular joints and Eurocode 3 or NS3472 for other joints. For braces reaching the fully plastic tension state, the connection shall be checked for a load equal to the axial resistance of the member. The design axial stress shall be assumed equal to the ultimate tensile strength of the material. If the axial force in a tension member becomes equal to the axial capacity of the connection, the connection has to undergo gross deformations. The energy dissipation will be limited and rupture has to be considered at a given deformation. A safe approach is to assume disconnection of the member once the axial force in the member reaches the axial capacity of the connection. If the capacity of the connection is exceeded in compression and bending, this does not necessarily mean failure of the member. The post-collapse strength of the connection may be taken into account provided that such information is available. Lysaker November 22-23, 2006 NORSOK standard for offshore structures Norwegian Structural Steel Association 42 Strength of adjacent structure The strength of structural members adjacent to the impacted member/sub-structure must be checked to see whether they can provide the support required by the assumed collapse mechanism. If the adjacent structure fails, the collapse mechanism must be modified accordingly. Since, the physical behaviour becomes more complex with mechanisms consisting of an increasing number of members it is recommended to consider a design which involves as few members as possible for each collision scenario. Lysaker November 22-23, 2006 NORSOK standard for offshore structures Norwegian Structural Steel Association 43 Ductility limits Ref: NORSOK A.3.10.1 The maximum energy that the impacted member can dissipate will – ultimately - be limited by local buckling on the compressive side or fracture on the tensile side of cross-sections undergoing finite rotation. If the member is restrained against inward axial displacement, any local buckling must take place before the tensile strain due to membrane elongation overrides the effect of rotation induced compressive strain. If local buckling does not take place, fracture is assumed to occur when the tensile strain due to the combined effect of rotation and membrane elongation exceeds a critical value Lysaker November 22-23, 2006 NORSOK standard for offshore structures Norwegian Structural Steel Association 44 Local buckling of tubes undergoing large rotations M/Mps ov 1.0 A2 (24) ov D/t -ratio 0.5 A5 (48) A8 (96) 10 20 30 y Bending moment versus rotation of beam (reproduced form Sherman 1986). Tubes with low slenderness (~20-30) can achieve a bending moment equal to or larger than the plastic bending moment and maintain this for a significant rotation. For intermediate slenderness (D/t ~40 –60) the plastic bending moment can be achieved, but local buckling takes place after some rotation. Tubes with high slenderness can not even reach the plastic bending moment, but experiences a dramatic drop in the capacity once NORSOK standard for offshore structures Lysaker November 22-23, 2006 local buckling occurs. Norwegian Structural Steel Association 45 Ductility limits Ref: NORSOK A.3.10.1 To ensure that members with small axial restraint maintain moment capacity during significant plastic rotation it is recommended that cross-sections be proportioned to Class 1 requirements, defined in Eurocode 3 or NS3472. Initiation of local buckling does, however, not necessarily imply that the capacity with respect to energy dissipation is exhausted, particularly for Class 1 and Class 2 cross-sections. The degradation of the cross-sectional resistance in the post-buckling range may be taken into account provided that such information is available For members undergoing membrane stretching a lower bound to the post-buckling load-carrying capacity may be obtained by using the load-deformation curve for pure membrane action. Lysaker November 22-23, 2006 NORSOK standard for offshore structures Norwegian Structural Steel Association 46 Tensile Fracture Plastic deformation or critical strain at fracture depends upon material toughness presence of defects strain rate presence of strain concentrations Critical strain of section with defects - assessment by fracture mechanics methods. Plastic straining preferably outside the weld - overmatching weld material Lysaker November 22-23, 2006 NORSOK standard for offshore structures Norwegian Structural Steel Association 47 Y max Y h Y h M M Stress distribution Strain Approximate stress distribution Stress-strain distribution - bilinear material 50 k 45 40 Hardening parameter H = 0.005 Strain 35 Maximum strain cr/Y = 50 = 40 = 20 30 25 20 P x 15 No hardening 10 5 0 0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 x/ Axial variation of maximum strain for a cantilever beam with circular cross-section Lysaker November 22-23, 2006 Assumption: Bilinear NORSOK standard for offshore structures Norwegian Structural Steel Association stress-strain relationship 48 Local buckling does not need to be considered if the follwowing conditions is met Assumption: Membrane tension larger than compression in rotation (NORSOK N-004) 14cf f y κ 2 β c1 d c 1 3 where β Dt 235 f y 2 c axial flexibility factor c f 1 c dc = = c1 = = c = k characteristic dimension D for circular cross-sections 2 for clamped ends 1 for pinned ends non-dimensional spring stiffness as 0.5 =the smaller distance from location of collision load to adjacent joint Lysaker November 22-23, 2006 NORSOK standard for offshore structures Norwegian Structural Steel Association 49 Critical deformation for local buckling (NORSOK N-004) Local buckling may be assumed to occur when w 1 1 dc 2c f 2 14c f f y κ 1 3 d c1β c For small axial restraint (c < 0.05) 3.5f y w dc c1β 3 κ d c 2 Note: Local buckling does not necessarily imply that energy dissipation ceases complet cf c 1 c dc = = c1 = = c = k 0.5 2 axial flexibility factor characteristic dimension D for circular cross-sections 2 for clamped ends 1 for pinned ends non-dimensional spring stiffness as =the smaller distance from location of collision Lysaker November 22-23, 2006 NORSOK standard for offshore structures Norwegian Structural Steel Association 50 Tensile Fracture The degree of plastic deformation at fracture exhibits a significant scatter and depend upon the following factors: material toughness presence of defects strain rate presence of strain concentrations Welds normally contain defects. The design should hence ensure that plastic straining takes place outside welds (overmatching weld material) Lysaker November 22-23, 2006 NORSOK standard for offshore structures Norwegian Structural Steel Association 51 Tensile Fracture • The critical strain in parent material depends upon: stress gradients dimensions of the cross section presence of strain concentrations material yield to tensile strength ratio material ductility • Critical strain (NLFEM or plastic analysis) cr 0.02 0.65 Lysaker November 22-23, 2006 t , 5t : length of plastic zone NORSOK standard for offshore structures Norwegian Structural Steel Association 52 Critical deformation for tensile fracture in yield hinges c w 1 d c 2c f displacement factor c1 c 1 4c w c f ε cr 1 2 W εY κ c w c lp 1 c lp 41 c1 3 WP ε cr d cr plastic zone length factor ε cr W 1 H ε W y P c lp ε cr W 1 H 1 ε W y P axial flexibility factor c cf 1 c non-dim. plastic stiffness H Ep E = 2 for clamped ends = 1 for pinned ends cr non-dimensional spring stiffness εy = / c1 1 2 1 f cr f y E ε cr ε y = fy 2 critical strain for rupture yield strain E kl 0.5l the smaller distance from location of collision load fy = yield strength fcr = strength corresponding to cr to adjacent joint dc = D diameter of tubular beams W = elastic section modulus = 2hw twice the web height for stiffened plates NORSOK standard for offshore structures 53 November 22-23, 2006 WLysaker = plastic section modulus = h height of cross-section for symmetric I-profiles P Norwegian Structural Steel Association cr = critical strain for rupture Tensile fracture in yield hinges Determination of H fcr fcr HE E HE E cr cr Determination of plastic stiffness f HE Erroneous determination of plastic stiffness Lysaker November 22-23, 2006 NORSOK standard for offshore structures Norwegian Structural Steel Association 54 Tensile fracture in yield hinges • Proposed values for ecr and H for different steel grades Steel grade S 235 S 355 S 460 Lysaker November 22-23, 2006 cr 20 % 15 % 10 % H 0.0022 0.0034 0.0034 NORSOK standard for offshore structures Norwegian Structural Steel Association 55 Tensile fracture in yield hinges comparison with NLFEM 20% NORSOK 15% Strain ABAQUS fine USFOS beam 10% ABAQUS 5% USFOS shell 0% 0.0 0.5 1.0 1.5 2.0 Displacement [m] Lysaker November 22-23, 2006 NORSOK standard for offshore structures Norwegian Structural Steel Association 56