NEES Network for Earthquake Engineering Simulation

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Network for Earthquake

Engineering Simulation (NEES)

Design Review

12/07/2012

ARMS 1098B http://epicspurdue.wix.com/nees

1

Agenda

Introduction

Overview of NEES

Clients needs and requirements

Project overview

Project 1: Shake Table

Project 2: Interface

Open Discussion

2

Project Partner

NEES

Network for Earthquake

Engineering Simulation

14 Large scale test facilities dedicated to research needed to reduce risks caused by earthquakes and tsunamis

3

Our clients from NEES

Dr. Keith Adams

Director of Education Outreach and Training

Pamela McClure

Education Outreach and Training

207 S. Martin Jischke Dr, Suite 301

West Lafayette, In 47907

4

NEES EOT – Client Goals

 Increase public awareness of NEES, its research and its mission

Bring science and engineering to classrooms

Raise student’s interest in earthquake engineering and science

Popular NEES Outreach Activity

Make Your Own Earthquake System

PC Display

PC

Platform w/ accelerometer

Developed at UC Santa Barbara by Dr. Sandra Seale

6

Existing Commercial Shake Table

 Current use of MTS shake Table

Demonstrate dynamic motion

Be used with design competitions

 Constraints

 expensive, immobile

7

General Goals

 Develop a low cost, controlled motion table

(shake table)

 Supports three modes

1.

2.

3.

Harmonic motion with variable frequency and amplitude

Make your own earthquake input to control motion

Replicate prior earthquake motion

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Customer and Technical Requirements

Customer defines needs

Safety – won’t harm children (ST)

Portable size

Durability

Technical requirements

Minimize number of exposed gaps that could pinch number of sharp edges minimum lift requirement (<50 lbs)

Run continuous demonstration of twin KNEX for

60 minutes

Anchor the table to the table

Rigidly mount physical models

Easy to mount physical models

Easy to disassemble

Easy to manufacture

Easy to repair

Variable harmonic frequency

Simple user interface to input commands for freq/amp

No slip of shake table from mounting surface

No slip of physical model from table

1 person can point model in less than 30 seconds

(no more than 4 steps)

1 person can disassemble and store in less than 5 minutes

Requires basic tools to assemble

Access major components in one step

0-10 Hz +/1 .25 Hz

1 pages instructions – < 5 minutes to learn to operate

9

Customer’s Goal

 Forced motion system Physical

Models

Interface

Visual display and controller

Table

Shake table

Jump Platform

Sensor

Power

10

Shaketable Team

 Project Leader

 Bryan Routt- Freshman, Engineering

 Project Members

 Sarah Hacker- Freshman, Engineering

 Sami Labban- Freshman, Engineering (Partner Liason)

 Harsh Limbasia- Freshman, Engineering

 Karan Talathi- Freshman, Engineering

 Kenneth Holmes- Freshman, Engineering

 Alexander Newman- Freshman, Engineering

11

Target performance

 Demonstrate side by side performance of two 5 story KNEX models equipped with

Tune mass damper

Cross bracing support

12

Shaketable Structure

 80/20 Aluminum Frame

Inexpensive

Easy to assemble

Very sturdy

13

Shaketable Structure

 Suction Cup Feet

Simple way to mount the whole structure to a surface.

Very cheap and easy to use.

14

Shaketable Structure

 Rails

Repurposed original rail mounts

Added small ¼ inch square to bolt on to 80/20 frame. EPICS

15

Shaketable Structure

 Aluminum Back Plate

Sturdy mount for MDF wall and motor

Clean look for the outside of the structure.

16

Shaketable Structure

 Motor Mount

Motor sits in ¼ deep hole

 Screws run all the way through from the outside aluminum plate into the back of the motor.

17

Shaketable Structure

 Rack and Pinion

Rack epoxied to plate on bottom of slider

Allows for slider to be reused in future designs.

18

Decision Matrix for Mounting

Platform

Value Factor Details

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8

9

3

Easily removable/ interchangeable

Durable

Ease of use, easy attachment of structures

The platform can be removed or exchanged for a different type of connection

Light to medium heavy structures can be attached to platform without breaking

K’nex structures can be attached easily and securely to shaketable

Difficulty of construction Depends on the skill level and equipment available to the fabricator

19

Mounting Platform

 Original peg board from

MTS powered table

 Works well with K’nex system

 Board screws into shaketable platform so it can be removed and exchanged for another part

 Relatively easy to make and durable

20

Component Mounting

Components to be Mounted

Arduino board

Motor driver

Motor

Components mounted to maximize space between components.

Isolate electronic components from Board

Rubber Spacers

Screws into MDF backplane

21

EPICS NEES Interface

Design

Jingye Liu (Project leader)

Dongyang Fu

Zachary Golden

Andrew Grosinger

Nikhilgandhi Manojkumar

22

Introduction

 Overview

 Microcontroller

 Driver Circuit

 Circuit Shield

 User Interface

23

Overview

Laptop

Visual Feeback

Input requests

(microC power)

Mount/

Housing

Accelerometer

Sensor

Signal and

Power microC

Low current signal

Motor driver

High current

Mounting

Motor

Power

24

Enhancement for the MYOE

Jumping

Platform

User

Interface

Sensor

Input

QNC?

Visual

Display

Controller

Physical

Models

Mounting

Mechanism

Interface

Shaking

Platform

Motion

Mechanism

25

function

Sensor microC

Motor Driver

Motor (stepper)

Position sensor

Input requests

Frequency/Amplitude

Mode Selection

Run/Stop

Visual Feedback

DC Power supplies

Means 1

QNC

Arduino

Motor Shield

Small version

Limit switch

Laptop

Computer screen

Batteries

Means 2

Analog 1

PIC series (prefab board)

Purchase 2

Means 3

WII

Hand built

Hand built

Potentiometer on motor shaft

Potentiometer none switches

Mean s

LCD

AC/DC Power supplies (wall)

LEDS

AC/DC in contained in interface boc lights

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function

Interface mounting microC housing

Motor Drive housing

Power supply housing

Means 1 Means 2

Labtop computer

Shake table housing

Shake Table housing

Wall mount PowerSup

Plexiglass housing

Plexiglass housing

Means 3 Mean s

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Accelerometer

 ADXL 335

 Measure acceleration from jump platform

 Send signal to micro controller

28

Microcontroller and Code

 Receive Frequency from Accelerometer / Manual

User Input

 Convert Frequency

 Send Command to

Driver Circuit

 Control Direction of the Motor

 Code in “Sketch”

29

Micro Controller Logic

Harmonic Mode

Compute steps

Start And Wait for Input

Read Sensor

Data

MYOE Mode

Move Motor

Compute Steps and Move Motor

Accordingly

Check inputs

Update Display

Check inputs

Update Display

No

Stop ?

Yes

Yes

Stop ?

No

30

Driver Circuit

 Two Options for Motor Driver

 Stepper Motor

Current ROB-10267

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Wiring Interface

ACC 2

ACC 1

Shield

Mounted

Arduino

X1 Y1 Z1 X2 Y2 Z2 G 5v

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Motor

Driver

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Graphic Interface

Computer C#

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Budget Report

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Hardware Costs

4 ft length aluminum (80/20)

Bolts

!ft Square Aluminum Sheet

Suction cups (2 packs of 4)

Rack and Pinion

Plexiglass

K'nex

TOTAL

Interface Costs

Arduino Board

Stepper Motor

Accelerometer

Wires

CAT5 Cable

Easy Driver

TOTAL

Gross Total

Optional Costs

Pots and Switches

Motor Shield

QCN

Plywood

Total

$42.60

$18.50

$20.11

$15.98

$55.00

$30.00

$19.97

$202.16

$25.00

$14.95

$15.00

$1.20

$4.99

$15.00

$61.14

$339.44

$24.09

$34.99

$45.00

$2.00

$445.52

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Value Added Project

 Team investigated to extension to the project

Alternative low cost, controlled motion control table

Accelerometer Mounting on K’nex structures

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Alternative Low Cost

Controlled Motion Table

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Premise

 Could the existing low cost version be interfaced with the controlled motion system?

 Issues

Need to increase durability

Potential to improve portability

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Make Up

PVC Base

Modified aluminum drawer slides

Plywood on drawer slides

Bungees on underside to counter input force and center table.

Motion control

Hand operated

DC motor and off-center CAM – controlled by Arduino system designed by interface team.

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Parts

PVC pipes (1.5’ x 1.5’ x 1.5’’) and 90ᵒ Elbows

PVC cement

Ply Wood (1.5’ x 1.5’)

Bungees

Screws

Bolts

Drawer Slides (1.5’ long)

Aluminum Straps

Aluminum Strips (May not need)

Suction Cups

Total Cost: $56

40

Convenience for Teachers

Drawer slides stop so the board does not slide too far when carrying it

Easily Assembled with easy parts to work with

(PVC and Wood)

Able to shake with hand and with motor if available

Easy to use

Safe (Plus more safety tips in manual)

41

Three Part Manual

1.

2.

3.

How To Build It

1.

Notes On Alternate Parts

How It Works

1.

Notes On Convenience

Safety

1.

Notes On Having It Around Children

42

Mounted Accelerometer for Analysis

43

Goal

 Leverage the input capabilities of the microcontroller to increase potential to gather more data about an experiments

 Target multiple accelerometer inputs

Base platform

Structure

44

Protecting the Accelerometer

Pros

Transparent

SD Card holder

Cons

Adds on weight to the KNEX building

Strong protective cover

Might prove to be expensive

Accelerometer may not fit firmly into

SD card holder due to differences in their dimensions.

Pros

Cheap

Shrink Wrap

Cons

Careless shrink wrapping may melt the wires

Protects the accelerometer and the loose ends of the wire as well.

Transparent

Long lasting

45

Mounting Accelerometer

Pros

Sticks both sides

Stick pads:

Cons

Has to be replaced again and again

Easily removable Short term use only

Holds up to 1 lb

Adheres to most clean

Using a protection case with a hook

Pros Cons

Can be quickly mounted and dismounted

Protects the accelerometer

Visible to the children

Would add on some weight on the

K’NEX building.

Costs more than the rubber band

46

Mounting Positions

Position 1 Position 2 Position 3

47

Final Conclusions

 Short term: Stick pads and shrink wrap

 Long term: Pocket-hook holder

 Best mounting position – Position number 3

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Thank You for Listening!

Questions?

49

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