ROTACOD Absolute encoders ROTACOD Absolute Encoder ROTACOD Absolute encoders ROTACOD Absolute encoders Absolute Encoders ( Fieldbus Encoders ) ROTACOD Absolute encoders • Absolute encoder generates a digital signal related to the position of a rotary axis • The value of the signal is transmitted to a control logic that manages the received data • In presence of a power supply fail the physical position is not lost • The zero setting of the mechanical part is required only in the initial installation • No batteries or memories required to keep the position absolute value ROTACOD Absolute encoders Absolute Measuring Systems ROTACOD Absolute encoders Working Principle • The source of signals is a disc with a grated design forming tracks • Tracks have zones where light can pass through and obscured tracks through which light cannot pass • The light emitted by a lighting source go through the disc and is collected by a photo-diode on disc’s other side • While disc is rotating the photo-diode detects light variations, switching the output signal on and off ROTACOD Absolute encoders Working Principle • Using multiple tracks, the combination of On and Off of the single tracks generates an absolute value of position Track 1 • As power is turned On, this value position is read from tracks and immediately sent to the output circuit • If disc has 12 tracks then 212 positions (4096 info/revolution) are available. Track 12 • No repetitions of combinations of 1 and 0 are present on disc (unique code). • The main disc uses a Gray code as pattern ROTACOD Absolute encoders Output signals 0 1 2 3 4 5 6 7 8 9 D0 D1 D2 D3 10 11 12 13 14 Binary Decimal 23 22 2 1 20 15 0 1 0 1 = 5 1 0 0 1 = 9 1 1 1 0 = 14 • each line data line is a bit • 1 = bit high / 0 = bit low • the combination of 1 and 0 gives a coded value (position) to the control unit ROTACOD Absolute encoders Binary Coded Decimal (BCD) Code 4 Bits (8 4 2 1)/ ตัวเลข [0 – 9] เลขฐานสิ บ BCD ==> 360 0011 0110 0000 ROTACOD Absolute encoders Gray code รห ัสทีอ ่ ยูใ่ นตำแหน่งติดก ันจะมีบท ิ ทีแ ่ ตกต่ำงก ันเพียง 1 บิท ่ 0010 ลำด ับต่อไปคือ 0110 เท่ำนน ั้ เชน ้ ระโยชน์มำกในระบบกำรตรวจจ ับ รห ัสเกรย์จะนำไปใชป ั สญญำณด้ วยแสงหรือระบบกำรทำรห ัสด้วยแกนหมุนทำงกล (machanics) เพือ ่ บอกตำแหน่งของเพลำหมุน ROTACOD Absolute encoders Gray and Binary Code Binary Code Position 7 > 8 0 1 1 1 = 7 1 0 0 0 = 8 1 1 1 1 = 15 = X ROTACOD Absolute encoders กำรแปลงเลข Binary 10110 ให้เป็น Gray code วิธท ี ำ 1 0 + 1 1 1 + 1 + 0 1 0 Binary + 1 Gray code ROTACOD Absolute encoders กำรแปลง Gray code 11011 ให้เป็น เลข Binary วิธท ี ำ 1 1 + 1 0 + 0 1 + 0 1 Gray code 0 Binary + 1 ROTACOD Absolute encoders • The value sent to the control unit can be as follows: • BINARY (more bits can change at the same time) • GRAY (successive values change a bit per time maximum) • BCD (binary code for each single number) • The absolute value can be sent to the control in several interfaces: • Parallel PROS: faster CONS: many wires to connect • Serial PROS: few wires to connect CONS: speed reduced • Field-bus PROS: several devices on the same line, bi-directional data transmission sophisticated electronics • CONS: more Value is read by the control and used for positioning and control of motors installed on the machinery ROTACOD Absolute encoders เทคนิคและวิธีการเลือก Absolute Encoder 1) Counts Per Revolution (steps) > Single turn ROTACOD Absolute encoders SCHDULE COUNTS / REV. ABSOLUTE SINGLE TURN ENCODERS ORD. CODE COUNTS REV. REVOLUTIONS TOT.COUNTS. ASxx04 16 1 16 ASxx05 32 1 32 ASxx06 64 1 64 ASxx07 128 1 128 ASxx18 180 1 180 ASxx08 256 1 256 ASxx36 360 1 360 ASxx09 512 1 512 ASxx72 720 1 720 ASxx90 900 1 900 ASxx10 1024 1 1024 ASxx40 1440 1 1440 ASxx50 1800 1 1800 ASxx11 2048 1 2048 ASxx80 2880 1 2880 ASxx81 3600 1 3600 ASxx12 4096 1 4096 ASxx13 8192 1 8192 ASxx14 16384 1 16384 ASxx15 32768 1 32768 ASxx16 65536 1 65536 ASxx17 131072 1 131072 ROTACOD Absolute encoders 2) Revolutions > Multi Turn SCHDULE COUNTS / REV. ABSOLUTE MULTI TURN ENCODERS ORD. CODE COUNTS REV. REVOLUTIONS TOT.COUNTS. AMxx04/256 16 256 4096 AMxx05/256 32 256 8192 AMxx06/256 64 256 16384 AMxx04/16 16 16 256 AMxx07/256 128 256 32768 AMxx05/16 32 16 512 AMxx08/256 256 256 65536 AMxx06/16 64 16 1024 AMxx09/256 512 256 131072 AMxx07/16 128 16 2048 AMxx10/256 1024 256 262144 AMxx11/256 2048 256 524288 AMxx12/256 4096 256 1048576 256 2097152 AMxx08/16 256 16 4096 AMxx09/16 512 16 8192 AMxx10/16 1024 16 16384 AMxx11/16 2048 16 AMxx12/16 4096 16 AMxx13/256 8192 AMxx04/4096 16 4096 65536 32768 AMxx05/4096 32 4096 131072 65536 AMxx06/4096 64 4096 262144 128 4096 524288 256 4096 1048576 AMxx09/4096 512 4096 2097152 AMxx10/4096 1024 4096 4194304 AMxx11/4096 2048 4096 8388608 AMxx13/16 8192 16 131072 AMxx07/4096 AMxx04/64 16 64 1024 AMxx08/4096 AMxx05/64 32 64 2048 AMxx06/64 64 64 4096 AMxx07/64 128 64 8192 AMxx12/4096 4096 4096 16777216 AMxx08/64 256 64 16384 AMxx13/4096 8192 4096 33554432 AMxx09/64 512 64 32768 AMxx14/4096 16384 4096 67108864 AMxx10/64 1024 64 65536 AMxx15/4096 32768 4096 134217728 AMxx16/4096 65536 4096 268435456 AMxx17/4096 131072 4096 536870912 AMxx11/64 2048 64 131072 AMxx12/64 4096 64 262144 AMxx13/64 8192 64 524288 ROTACOD Absolute encoders 3) Output Code BCD Binary Gray ROTACOD Absolute encoders 4) Supply and Output Circuit Supply : Standard 10-30 VDC Output Circuit : NPN PNP Push-Pull > NPN/PNP SSI serial output RS422 Fieldbus ROTACOD Absolute encoders 5) Shaft , Bore Diameter Flexible Coupling ROTACOD Absolute encoders 5) Dimension Body Size ( Europe= mm, U.S. = Inch ) ROTACOD Absolute encoders 6) Connection Connector (7-pin,10-pin, 12-pin ,19-pin, 25-pin,32-pin,41-pin.) Cable (1,3,5,10 meter etc.) 7-pin 12-pin 10-pin 25-pin 19-pin 32-pin ROTACOD Absolute encoders ROTACOD Absolute encoders ROTACOD Absolute encoders ROTACOD Absolute encoders ASC58 AS58 AS58S Standard singleturn encoder • based on Ø 58 mm standard • several customizations possible • up to 16 bits (65536 positions) • parallel or SSI interface • Gray or binary code • parity bit, electronic zero setting • complementary (sense of rotation) is standard for all models ROTACOD Absolute encoders ASC58 AS58 AS58S Standard singleturn encoder • materials handling, storage systems • packaging and food industry • metallurgy plants, marine industry • folding machines, presses • compatible to almost all competitors • Replacement of old Lika encoders by adapting flanges ROTACOD Absolute encoders AMC58 AM58 AM58S Standard multiturn encoder • up to 16 + 14 bits • parallel or SSI interface • Gray or binary code • parity bit, electronic zero setting ROTACOD Absolute encoders AMC58 AM58 AM58S Standard multiturn encoder • long-travel measuring • handling machinery, food, etc. • telescopic cranes, telescopes • high lift storage systems, conveyors • metallurgy plants • preferential encoder ROTACOD Absolute encoders AM58P - programmable multiturn encoder • max. 8192 inf./rev. x 4096 rev. • programmable with Lika SW or terminal SW • programmable code (gray, binary, BCD), parity bit (even, odd), resolution, complementary, zero setting, offset, latch, tri-state • teach-in function (resolution self-learning) ROTACOD Absolute encoders AM58P - programmable multiturn encoder • fits all applications • replacement for any absolute encoder • preferential encoder for distributors • stock version AM5812/4096PS-6 ROTACOD Absolute encoders Absolute encoders with Fieldbus interface • Fieldbus interfaces as per the manufacturer specifications • up to 16 bits (singleturn) and 16 + 14 (multiturn) • all parameters programmable, device address set by dipswitches • CC-xx (connection caps) must be ordered separately ROTACOD Absolute encoders Absolute encoders with Fieldbus interface • factory automation • all automated machines • SW and manual on Lika’s website • preferential types available on stock (Profibus) ROTACOD Absolute encoders AS58 ISI - AM58 ISI absolute encoder with incremental output • incremental counting AB0, /AB0 • at power ON, it sends out an absolute position information • resolutions: 720-1024–2048 (S) 1024 PPRx4096 rev. (M) 2048 PPRx4096 rev. (M) ROTACOD Absolute encoders AS58 ISI - AM58 ISI absolute encoder with incremental output • an incremental axis becomes absolute by a simple hardware change • packaging, retrofit of old machines • PLCs with incremental encoder inputs • fits to any incremental counter • only competitor is T+R Electronic ROTACOD Absolute encoders ASR58 with integrated cam programmer • integrated cam programmer • 0,1° resolution (3600 CPR) • 120 cams per program • 16 programs can be stored • pulse output for speed measurement • fault signal indicating output status • analogue output ROTACOD Absolute encoders ASR58 with integrated cam programmer • packaging and food machines • tobacco machines • rotary index tables • tool changer ROTACOD Absolute encoders AS58 A - AM58 A encoder with analogue output • 0-5V, 0-10V, 4-20 mA outputs • resolutions: 4096 4096 x 16 512 x 64 256 x 256 • Shaft: Ø 6, 8, 9.52, 10, 12 mm ROTACOD Absolute encoders AS58 A - AM58 A encoder with analogue output • replacement of potentiometers and gear potentiometers • steering gears control ROTACOD Absolute encoders AST6 encoder with square flange • based on Ø 65 mm standard • up to 16 bits (65536 positions) • parallel or SSI • Gray, binary, BCD • parity bit, electronic zero setting • IP66 on the shaft side ROTACOD Absolute encoders AST6 encoder with square flange • for heavy-duty applications • metallurgy plants • presses • tobacco industry ROTACOD Absolute encoders AMC9 - AM9 thin housing encoder • • • • • • • Body : 90 mm reduced length (40 mm) 4096 or 8192 x 4096 total infos SSI interface international standard connections AMC9 has shaft 15 mm AM9 has shaft 10 mm ROTACOD Absolute encoders AMC9 - AM9 thin housing encoder • factory automation • short housing installations • high resolution with through hollow shaft ROTACOD Absolute encoders AS5 – AM5 small housing encoder • • • • body 47 mm X 78 or 114 mm Up to 2048 x 16, 64, 256 info Parallel interface Cable output with possibility of connector at its end ROTACOD Absolute encoders AS5 – AM5 small housing encoder • industrial applications • special applications • antennas, telescopes • when smaller body is required ROTACOD Absolute encoders XAC77 explosive-proof encoder • conformal to ATEX directive • 16 bits x 14 bits max resolution • NPN, Push-Pull, SSI interface • body 77 mm • Hollow shaft 10, 14, 15 mm • IP66 ROTACOD Absolute encoders XAC77 explosive-proof encoder • For quick or after power loss position info recovering in hazardous areas • direct mounting • high temperature range ROTAMAG Magnetic encoders MA58 MA58S MAC58 absolute magnetic encoder • • • • Based on the AS58, AS58S, ASC58 housing 12 bits x 16 bits max. SSI or BISS output interface Operating temperature 25°C÷+85°C max • IP67 • For high shock and moisture conditions ROTAPULS – COD ACCESSORIES SF draw wire actuator • linear measurements with 58 encoders • measuring lengths 5000 and 6800 mm • IP54 • approx. 0,1 mm accuracy • bridge cranes, hoists • automobile, trains, aircraft testing • ideal for retrofit, easy mounting • 5000 mm version on stock LINECOD Magnetic Measuring Systems LINECODE Absolute Magnetic Measurement System LINECOD Magnetic Measuring Systems LINECOD System Combinations LINECOD Magnetic Measuring Systems MTA5 absolute magnetic tape • in plastic and steel • absolute magnetic coding • accuracy class ±50 μm/m • temperature coefficient: 11±1 μm/k • lenght available: up to 5.1 m LINECOD Magnetic Measuring Systems LINECOD Magnetic Measuring Systems SMA5 absolute magnetic sensor • • • • • • • up to 5 m measuring length integrated SSI interface 0,005 mm resolution zero setting function complementary function IP67 to be used with MTA5 magnetic tape LINECOD Magnetic Measuring Systems SMA5 absolute magnetic sensor • insensitive to power outages • real absolute measurement • linear motors • tool machines • measuring equipment • compact design POSICONTROL – Displays MC150 display • 96 x 72 x 71 mm • 6 digit LED display • power: 24Vac/dc, 115Vac, 230Vac • counting frequency 330 kHz • 2 digital outputs, 2 relay (O), RS232 (O) • IP43 • for encoders and SMEx, SMK sensors POSICONTROL Displays LD200: Universal programmable display • 96 x 48 x 69 mm • 8 digits, LED 10 mm • • • • • • power supply: 18Vac, 24Vdc 20% Max. 500 kHz counting frequency inputs: AB0, SSI, 1Vpp, SMx sensor RS232 interface 3 x 24V digital outputs @ 50mA IP54 protection (when mounted) • universal usage, ideal as stock unit • easy set-up (intelligent menue) • easy connection with block terminals and Dsub conn. • very compact, with mounting clips POSICONTROL Displays E_Incr PP,LD (A, B, 0) possible device types M_Sens Lika magnetic sensors SM2, SM25, SM5 LD200 E_1Vpp M_Incr SIN/COS 1Vpp PP, LD (A, B, O) M_1Vpp E_SSI absolute SSI SIN/COS 1Vpp M_SSI absolute SSI www.lika.biz