Presentation overview • Brief history • Archimede VI • Past events • Budget 2012 - 2013 • Team members & competition crews • Design • Hydrodynamic • Fins • Mechanical • Conclusion & Questions International Submarine Races # 12 – Team Archimede 2/20 Brief history • Founded in 2001 Archimede I Archimede II Archimede III Archimede IV Archimede V Category 2 people prop 2 people prop 2 people prop 1 person prop 1 person prop Events HPS 2002 ISR 2003, HPS 2004 ISR 2005 HPS 2006, ISR 2007, 2009 ISR 2011, EISR 2012 Max speed 2.9 knots n/a 5.225 knots 6.473 knots 6.298 knots • Archimede VI 1 person prop ISR 2013 ??? • • • • • International Submarine Races # 12 – Team Archimede 3/20 Archimede VI (1/3) International Submarine Races # 12 – Team Archimede 4/20 Archimede VI (2/3) • Main innovations • New infusion-composite hull • Smaller, less surface/friction drags, faster • Polycarbonate window • Polyurethane fins by liquid plastic molding • Sonar • Higher construction efficiency • Low cost processes • Investments in tools • Looking for speed ! International Submarine Races # 12 – Team Archimede 5/20 Archimede VI (3/3) General Overall Length Hull max diameter Inside Volume Dry weight (including air tank) 131,5 in / 3340 mm 28,5 / 723 mm 20,34 ft3 / 0,576 m3 200 lbs / 90,72 kg Propulsion Technology Propeller optimal speed Number of blades Single-propeller 950 rpm 2 Performance Design speed 7,1 kts / 3,65 m/s Fins Profile Reference NACA0010 Number of fins 4 Reference Area 75,95 in² / 0,049 m² Gearbox Design Cadence Maximum Speed ratio Steering system 80 rpm 13 Mechanical International Submarine Races # 12 – Team Archimede 6/20 Past events • 2 co-events VP • Communication • New & updated website (www.polyarchimede.com) • Use of social media (facebook) • Past events since ISR 2011 • • • • Montreal Polytechnique visibility and recruiting activities Montreal Eureka 2012 & 2013 science festival Montreal Classic Boat Festival 2012 European International Submarine Races in Gosport, UK (with Archimede V) International Submarine Races # 12 – Team Archimede 7/20 Budget 2012 - 2013 • Total budget : $ 16,000 • Travelling expenses : $ 6,000 • Scuba diving equipment : $ 5,000 • Power tools : $ 2,000 • Submarine materials : $ 3,000 International Submarine Races # 12 – Team Archimede 8/20 Team members & competition crews • Archimede members • Competition crews • Dry crew • Preparation • Divers assistance • Reparations • Sub towing • Wet crew • Dive leader • Pilot • “Balancers” • Communication with dive & race supervisors International Submarine Races # 12 – Team Archimede 9/20 Design – Hydrodynamic (1/3) • Hull - Hydrodynamic design • Optimisation from Archimede V • Based on NACA profile • Enough volume for systems • Minimum frontal and hull areas • Smaller cross section • Reduced chord line by accentuating the profile curvature after transmission • Successive Ansys Fluent analysis Power necessary to counter drag [w] 1000 Length 3302 mm / 130 in Height 723 mm / 28,5 in • Propeller, shroud and pre-swirl stators 800 600 • Same from Archimede V • Better fixation to hull for changes & repairs 400 200 0 0 2 4 6 Speed [Knot] 8 10 International Submarine Races # 12 – Team Archimede 10/20 Design – Hydrodynamic (2/3) Hull – Sandwich composite construction Wax finish OUTSIDE LAYERS 2 x paint 2 x primer Putty surface corrections 1 mat fiberglass fabric 1 bidirectional fiberglass fabric 1 mat fiberglass fabric Corecell with epoxy resin, light weighted 2 coats of mat fiberglass fabric Epoxy resin paste with glass microspheres 2 x primer INSIDE LAYERS International Submarine Races # 12 – Team Archimede 11/20 Design – Hydrodynamic (3/3) • Hull – Composition • Sandwich composite : increased bending strength • Corecell A-foam (closed-cell nautical foam) for buoyancy • Additional materials to the hull • Polycarbonate for the window • Plastic, steel and polyurethane for the fins • Steel, corecell and epoxy fitting for the rear shaft • Polycarbonate “pucks” for crewing fixation • Hull – fabrication • • • • Counter-mold (plug) Mold 2 x infusion hull halves with vacuum Assembly of the halves with 2 additional vacuum infusions International Submarine Races # 12 – Team Archimede 12/20 Design – Fins (1/2) • Fins – design • Removable 2 sets of fins • A – Control designed • B – Speed designed International Submarine Races # 12 – Team Archimede 13/20 Design – Fins (2/2) • Fins – fabrication • Model -> Silicone rubber mold -> Polyurethane parts • Stronger top fin vs 3 other fins (less fragile) • 2-3 hours to get a new fin from scratch ! • Huge advantages over “traditional” composite fins • Faster • Cheaper • Higher surface quality International Submarine Races # 12 – Team Archimede 14/20 Design – Mechanical (1/2) • Direction • One hand pilot control • Bike cables tightly linked to the fins • Better precision • Remember Archimede 5… loosely cables on big pulleys ! • Referencing system – during construction • Laser • Precise positions of inner systems • Referencing system – in competition • Visual control through 360 window • Sonar aid International Submarine Races # 12 – Team Archimede 15/20 Design – Mechanical (2/2) • Drivetrain • • • • Removable cassette New cassette holder New first stage shaft Same ratio as Archimede V • Pop-up buoy and propeller nozzle International Submarine Races # 12 – Team Archimede 16/20 Design – Mechanical (2/2) International Submarine Races # 12 – Team Archimede 17/20 Conclusion Sorry for the presentation delay yesterday… We had some issues: • • • • Pilot not coming due to medical surgery Dive master burn out VP-logistic cancelled 10 min before departure 2 other members cancellation in the past two weeks And last but not least… • Team leader in civil engineering! International Submarine Races # 12 – Team Archimede 18/20 Conclusion So… We continued our work on evenings at the hotel in order to finish the submarine ! International Submarine Races # 12 – Team Archimede 19/20 Any questions ?