Sound Advice Presented by Randy Zimmerman Introduction Good acoustical design – Comfortable and productive environments Systems – Comfort vs. energy efficiency Proximity to occupants – Air terminal units – Air outlets Designers must understand acoustical ratings in order to write good specifications 2 What You Will Learn Sound power vs. sound pressure Sound power determination End reflection correction Sound criteria Determining NC ratings for catalog data Specifying in terms of NC Specifying maximum allowable sound power levels Sound paths Mock-up room testing 3 The Sound Room Products are tested in a qualified reverberant chamber (per AHRI 220) Reverberant chambers are used for quiet products – Low absorption – Low background The reverberant field eliminates all directionality from a sound source Sound levels within the reverberant field are equal at all points 4 The Comparison Method Determine the sound power (Lw) by comparison to a known reference sound source (RSS) Measure the sound pressure (Lp) of the RSS in order to determine the room attenuation Lp = Lw – room attenuation Lw = Lp + room attenuation If we know that the RSS creates Lw = 80 dB in the first octave band (63 Hz), but we read only Lp = 70 dB, we know that we have 10 dB of room attenuation in that octave band Room attenuation is constant All sound meters measure sound pressure (Lp) 5 The Test Procedure Set-up any ductwork and equipment to be tested Remove any unnecessary material from the test chamber Turn off equipment and close test chamber doors Take background sound pressure level Switch RSS on Take RSS sound pressure level Switch RSS off and set test conditions Record sound pressure levels at various conditions by changing flow rates, pressures, etc 6 The Decibel (dB) Because of the great differences in energy (or pressure) available, the log of the actual value is used Reference power is 10-12 watts Reference pressure is 0.0002 microbars dB is measured vs. frequency An infinite number of frequencies, so they are averaged into bands, typically called ‘Octave Bands’ 7 Octave Bands Octave bands are centered about increasingly wider frequency ranges, starting with 63 cycles/second (Hz) Each band doubles in frequency Bands are traditionally numbered, in our industry, as shown Octave Band Designations Center Frequency Band Designation 63 1 125 2 250 3 500 4 1000 5 2000 6 4000 7 8000 8 8 Octave Bands Fan-powered products usually create their highest sound levels in octave band 2 (125 Hz), but sometimes octave band 3 (250 Hz) Grilles, registers and diffusers create their highest sound levels in octave bands 4 (500 Hz), 5 (1000 Hz) or 6 (2000 Hz) Octave bands 4-6 are known as the speech interference bands It’s industry convention to report sound data for octave bands 2-7 only Sound room size and design can cause problems with readings in octave bands 1 and 8 9 Decibel Addition Example To add two decibel values: 80 dB + 74 dB 10 Decibel Addition Example To add two decibel values: 80 dB + 74 dB 154 dB (Incorrect) 11 Decibel Addition Example Correction To Be Added To Higher Value (dB) 3 To add two decibel values: 80 dB - 74 dB = 6 dB 2.5 2 1.5 Difference in Values: 6 dB 1 From Chart: Add 1.0 dB to higher Value 0.5 80 dB + 1 dB 0 0 2 4 6 8 10 Difference In Decibels Between Two Values Being Added (dB) 81 dB (Correct) 12 Good To Know Any sound source 10 dB lower than background level will not be heard Add 3 dB (or 3 NC) to double a sound source – Two NC40 terminal units over an office would probably create an NC43 sound level – Two NC20 diffusers in a room would create a worst case sound level of NC23 (if they are close together) – Don’t try to add-up dissimilar products in this manner 13 Sound Power Changes Equation for sound power changes = 10logn 1 Fan on 1 Fan on 1 Fan on vs. 2 Fans on vs. 4 Fans on vs. 10 Fans on n=2 n=4 n=10 Add 3 dB Add 6 dB Add 10 dB 1 Fan on vs. 100 Fans on n=100 Add 20 dB 50 Fans on vs. 100 Fans on n=2 Add 3 dB 14 Proximity To Sound Sources Would you really expect to hear 100 fans running at the same time? Properly selected diffusers shouldn’t be heard from more than 10 feet away Although there may be multiple diffusers in a space, it’s unlikely that more than one or two are within 10 feet of an occupant We would only expect to be able to hear a 10 foot section of continuous linear diffuser from any single location 15 For High Frequencies 1 dB not noticeable 3 dB just perceptible 5 dB noticeable 10 dB twice as loud 20 dB four times as loud 16 For Low Frequencies 3 dB noticeable 5 dB twice as loud 10 dB four times as loud 17 What We Hear Our ears can be fooled by frequency – Both tones sound equally loud 65 dB 40 dB 63 HZ 1000 HZ A Difference of 25 dB 18 Acoustic Quality Not too quiet Not too loud Not too annoying Not to be felt Don’t destroy acoustic privacy Avoid hearing damage Don’t interfere with speech No rumble, no hiss No identifiable machinery sounds No time modulation No noticeable wall vibration 19 OCTAVE BAND LEVEL _ dB RE 0.0002 MICROBAR NC Curves 80 70 NC-70 60 NC-60 50 NC-50 40 NC-40 30 20 NC-30 APPROXIMATE THRESHOLD OF HUMAN HEARING NC-20 10 63 125 250 500 1K 2K 4K 8K MID - FREQUENCY, HZ 20 Typical NC Levels Conference Rooms < NC30 Private offices < NC35 Open offices = NC40 Hallways, utility rooms, rest rooms < NC45 NC should match purpose of room Difficult to achieve less than NC30 Select diffusers for NC20-25 (or less) 21 Sound Power Vs. Sound Pressure Sound power (Lw) cannot be measured directly Sound pressure (Lp) is measured with a very fast pressure transducer (i.e. a microphone) Calculate sound power (Lw) by correcting sound pressure (Lp) readings in a reverberant chamber to a known power source – Reference Sound Source (RSS) 22 Reference Sound Source Correction device for a reverb room is the RSS (per AHRI 250) – Calibrated in an anechoic chamber to simulate a free field condition – Used in a reverberant field, so there is a known error called the “Environmental Effect” 23 In a Reverb Room Sound power (Lw) is calculated from measured sound pressure (Lp) and corrected for background – Unless product sound is 10 dB above background RSS is used to “calibrate” the room Data is recorded per octave band (or 1/3 octave band if pure tones are anticipated), for each operating condition 24 Catalog Data Sound pressure data is collected by a frequency analyzer that samples microphones via a multiplexer Data is collected and sound power recorded Spreadsheets are used to check the linearity of data sets Catalog data is prepared from actual sound power data sheets using accepted regression techniques 25 Diffuser Testing Current test standard for diffusers – ASHRAE 70-2006 No significant changes in many years 26 Terminal Unit Testing Current test standard for terminal units – ASHRAE 130-2008 ASHRAE 130 is currently under review – SPC 130 – It will be updated to include more products including exhaust boxes 27 Sound Tests Discharge sound, VAV terminals – Unit mounted outside room – Discharging into reverb room Radiated sound, VAV terminals – Unit mounted inside room – Discharging outside reverb room – All ductwork lagged to prevent ‘breakout’ Diffuser supply/return sound – Unit mounted flush to inside the reverb room wall 28 Performance Rating Current rating standard for terminal units – AHRI 880-2011 (effective Jan 1, 2012) – Increases discharge sound levels due to end reflection – This affects all published data and selection software – The boxes will still sound the same, but now the acoustical consultants will be happier 29 Sound Path Determination Current standard for estimating sound levels in rooms – AHRI 885-2008 – Provides sound path data from ASHRAE research – Attenuation factors for duct lining, ceiling tiles, room volume, elbows, flex duct, etc 30 Industry Standardization AHRI 885-2008 contains Appendix E – Recommends standard attenuations to be used by all manufacturers for catalog data – First presented in ARI 88598 – Makes comparing catalog NC levels much less risky 31 AHRI 885-2008 Catalog Assumptions Radiated Sound Environmental Effect Ceiling / Space Effect Total dB Attenuation Discharge Sound Environmental Effect Duct Lining End Reflection Flex Duct Space Effect Total dB Attenuation 2 2 16 18 2 2 3 9 6 5 25 3 1 18 19 Octave Band 4 5 0 0 20 26 20 26 6 0 31 31 7 0 36 36 3 1 6 5 10 6 28 Octave Band 4 5 0 0 12 25 2 0 18 20 7 8 30 53 6 0 29 0 21 9 59 7 0 18 0 12 10 40 mineral fiber tile 5/8 in thick 20 lb/ ft3 density 5 ft, 1 in fiberglass lining 8 in flex duct to diffuser 2500 ft3 room volume 5 ft from source The following dB adjustments are used for the calculation of NC above 300 CFM 300 - 700 CFM Over 700 CFM 2 2 4 Octave Band 3 4 5 6 1 1 -2 -5 3 2 -2 -7 7 -1 -1 32 Certified Performance Data AHRI Program – Directory of Certified Product Performance – www.ahrinet.org – Random samples subjected to annual third party lab testing – Verifies that performance is within established test tolerances – Failures result in penalties – Voluntary program 33 The dBA Scale Used for outdoor noise evaluation Also used for hearing conservation measurements Basis of most non-terminal sound ratings 34 NC Specifying Specifying and unqualified NC value is an ‘open’ specification Specifying an NC with specific path attenuation elements could result in acceptable sound quality It is far preferable to set maximum allowable sound power levels than to specify NC 35 Example Octave Band Level_ dB RE 0.0002 Microbar 80 NC rating given is NC-30 since this is highest point tangent to an NC curve 70 NC-70 Sound Power 60 NC-60 Sound Power less 10 db in each band NC-50 50 40 NC-40 30 20 NC-30 Approximate threshold of human hearing NC-20 10 63 125 250 500 1K 2K MID - Frequency, HZ 4K 8K 36 Example 90 NC rating given is NC-45 since this is highest point tangent to an NC curve NC-70 80 70 NC-60 60 Octave Band Level dB RE 0.0002 Microbar NC-50 50 40 NC-40 30 NC-30 20 NC-20 Approximate threshold 10 of human hearing 63 125 250 500 1K 2K 4K MID - FREQUENCY, HZ 8K 37 Example 90 80 Both noise spectrums would be rated NC-35, However, they would subjectively be very different! Typical grille noise at a distance of 10FT (high-frequency) Typical fan noise from adjacent mechanical room (low-frequency) Octave Band Level_ dB RE 0.0002 Microbar NC-70 Approximate threshold of human hearing 70 NC-60 60 50 NC-50 40 NC-40 30 NC-30 20 NC-20 10 Mid - Frequency, HZ 38 NC vs. RC NC rates speech interference and puts limits on loudness NC gives no protection for low frequency fan noise problems NC stops at 63 Hz octave band RC includes the 31.5 Hz and 16 Hz octave band RC rates speech interference and defines key elements of acoustical quality 39 Room Criteria (RC) Curves 90 High probability that noise induced vibration levels in light wall and ceiling structures will be noticeable. Rattling of lightweight light fixtures, doors and windows should be anticipated. Region B Moderate probability that noise-induced vibration will be noticeable In lightweight light fixtures, doors and windows. Octave Band Sound Press. Level, dB Region A 80 A 70 B 60 50 40 30 C RC 50 45 40 35 20 Threshold of audibility 10 ADAPTED FROM 2009 ASHRAE FUNDAMENTALS HANDBOOK - ATLANTA, GA 30 25 Octave Band Center Frequency, HZ 40 Two Parts of RC Example – RC 40 N The number is the speech interference level The letter tells you speech quality – – – – (N) = neutral spectrum (R) = too much rumble (H) = too much hiss (V) = too much wall vibration 41 RC Number Calculation Average of level of the noise in the octave bands most important to speech – 500Hz Octave band = 46 dB – 1000Hz Octave band = 40 dB – 2000 Hz Octave band = 34 dB – RC = (46+40+34) / 3 = 40 dB 42 RC Letter Determination Plot room sound pressure on RC chart Determine rumble roof – 5 dB greater then low frequency Determine hiss roof – 3 dB greater then high frequency R - room sound pressure crosses rumble roof H - room sound pressure crosses hiss roof V - room sound pressure goes into vibration zone N - room sound pressure does not cross 43 Rumbly Spectrum (R) 80 Octave Band Sound Press. Level, dB Measured data is outside the reference region by >5 dB, below the 500 Hz octave band, therefore the noise is likely to be interpreted as “rumbly” 90 PSIL=(38+35+29) / 3 = 34 70 60 50 40 30 20 10 RC-34(R) Octave Band Center Frequency, HZ 44 Rumbly & Induced Vibration (RV) 90 A 80 Even though the PSIL Is only 33 dB, the noise spectrum falls within regions A & B indicating a high probability of noise-induced vibration in lights, ceilings, air diffusers and return air grilles Octave Band Sound Press. Level, dB 70 B 60 50 40 30 20 10 PSIL= (38+32+29) / 3 = 33 RC-33(RV) Octave Band Center Frequency, HZ 45 Neutral Spectrum (N) Measured data must not lie outside the reference region by >3 dB, above the 1000 Hz octave band 80 70 Octave Band Sound Press. Level, dB Measured data must not lie outside the reference region by >5 dB, below the 500 Hz octave band 90 60 50 40 C 30 20 10 PSIL=(38+35+29) / 3 = 34 RC-34(N) Octave Band Center Frequency, HZ 46 Hissy Spectrum (H) 90 80 70 Octave Band Sound Press. Level, dB Measured data is outside the reference region by >3 dB, above the 1000 Hz octave band, therefore the noise is likely to be interpreted as “hissy” 60 50 40 30 20 10 C PSIL = (35+36+34) / 3 = 35 RC-35(H) Octave Band Center Frequency, HZ 47 Who Uses RC? NC remains the best way to make product selections RC is preferred as an analysis tool Acoustical consultants will typically report whether or not equipment meets NC spec but will describe the resulting sound spectrum in terms of RC You should continue to see catalog application data in terms of NC 48 Terminal Unit Installations Sound characteristics Optimal installation Attenuators Liners 49 Sound Characteristics Radiated sound is primary issue with fan-powered terminals Discharge sound is primary issue with non-fan terminals Fan-powered sound is typically set in 2nd (125 Hz) and 3rd (250 Hz) octave bands – Long sound waves – Harder to attenuate Discharge sound is easily attenuated with lined ductwork and flex duct 50 Ideal Terminal Unit Installation >3D Lined Sheet Metal Plenum (Max velocity 1,000 FPM) Max velocity 2,000 FPM D Maximize Height Above Ceiling VAV UNIT Flexible Connectors For Fan-powered Units Ceiling 4' Min. Lined Flexible Ducts To Diffusers 51 Attenuators Single duct – Equivalent to lined ductwork Dual duct – Provides a mixing area for unit, but not much sound attenuation Fan powered – Lined elbow or “boot” may provide 2dB attenuation by removing line of sight to motor – Carefully engineered attenuators can provide additional sound reductions 52 Liners Different liners in single ducts do not affect discharge sound much – Unit is too short for the air to interact with liner 1" liner does not significantly decrease sound compared to ½" Foil faced liners add 6-8 dB Fiber free adds 4-6 dB Double wall is variable – Kettle drum effect increases sound, but it is directional 53 Flex Duct Don’t forget about flex duct 5' of flex can reduce mid frequencies by 20 dB or more Flex is better than lined duct or attenuators in reducing low frequencies You can have too much of a good thing 54 Diffuser Tests - ASHRAE Conditions Measured Air Flow 10 equivalent Diameters, min Pressure Discharge Velocity Sound 55 Inlets: 3 Equivalent Diameters - Ideal ~1 NC add to catalog data Measured Air Flow Flex Duct, 1 radius bend 3 equivalent Diameters Pressure Discharge Velocity Sound 56 Inlets: Long 90 at Diffuser ~3 NC add to catalog data Measured Air Flow Flex Duct Pressure Discharge Velocity Sound 57 Inlets: Hard 90 at Diffuser ~5 NC add to catalog data Flex Duct Measured Air Flow Discharge Velocity Sound Pressure 58 Inlet ‘Kinked’ ~7-9 NC add to catalog data Flex Duct Measured Air Flow 2 equivalent Diameters Pressure Discharge Velocity Sound 59 Summary of Results Minimum add for flex duct = 1 NC Worst case add, ‘Kinked’ = 7-9 NC Air distribution pattern can be greatly effected – Plaque / Perforated shows most effect – Multi-Cone / Louvered shows least effect Results were not the same for all diffuser types Don’t forget that catalog NC’s are based on typical offices (-10 dB across all bands) 60 Some Diffuser Solutions Locate balancing dampers at branch takeoff Keep flexible duct bends as gentle as possible – Flex duct is a great attenuator of upstream noise sources Keep duct velocities as low as possible – But over-sizing can result in higher thermal loss 61 Additional Resources Noise and Vibration Control for HVAC Systems – Mark Schaffer, 2005 ASHRAE Fundamentals – Chapter 8, 2009 Edition ASHRAE HVAC Applications – Chapter 48, 2011 Edition 62 Summary NC remains the preferred sound specification RC is often used after-the-fact Specified max sound power levels are safest Lining materials affect sound levels Careful selection, design and installation are required to avoid problems 63