CHAPTER 2 ONE-DIMENSIONAL STEADY STATE CONDUCTION 2.1 Examples of One-dimensional Conduction: 2.1.1 Plate with Energy Generation and Variable Conductivity 1 Example 2.1: Plate with internal energy generation q and a variable k k k o (1 T ) 0o C Find temperature distribution. 0 (1) Observations • Variable k • Symmetry • Energy generation • Rectangular system • Specified temperature at boundaries q 0o C x L Fig. 2.1 2 (2) Origin and Coordinates Use a rectangular coordinate system (3) Formulation (i) Assumptions • One-dimensional • Steady • Isotropic • Stationary • Uniform energy generation 3 (ii) Governing Equation Eq. (1.7): d dT k q 0 dx dx k k o (1 T ) (2.1) (a) (a) into eq. (2.1) d dx (1 T) d T q 0 dx ko (b) (iii) Boundary Conditions. Two BC are needed: 4 T (0) 0 (c) T ( L) 0 (d) (4) Solution Integrate (b) twice T T 2 2 q 2ko 2 x C1 x C 2 (e) BC (c) and (d) C1 q L 2ko , C2 0 (f) 5 (f) into (e) q L x x T T 1 0 ko L 2 2 (g) Solving for T T 1 1 2 q L x x 1 ko L (h) q L x x 1 ko L (i) Take the negative sign T 1 1 2 6 (5) Checking • Dimensional check • Boundary conditions check • Limiting check: q 0, T • Symmetry Check: 1 1 q Lx x ( 1) 2 dx 2 ko L dT 0 1 2 ( q L ko )( 2x 1 ) (j) L Setting x = L/2 in (j) gives dT/dx = 0 7 • Quantitative Check Conservation of energy and symmetry: q(0) q AL (k) 2 q( L) q AL (l) 2 Fourier’s law at x = 0 and x = L q ( 0 ) k o 1 T ( 0 ) dT ( 0 ) dx q AL (m) 2 8 q ( L ) k o 1 T ( L ) dT ( L ) dx q AL (n) 2 (6) Comments Solution to the special case: k = constant: Set 0 2.1.2 Radial Conduction in a Composite Cylinder with Interface Friction 9 Example 2.2: Rotating shaft in sleeve, frictional heat at interface, convection on outside. Conduction in radial direction. Determine the temperature distribution in shaft and sleeve. h, T T1 Rs r Ro 0 (1) Observations • Composite cylindrical wall • Cylindrical coordinates • Radial conduction only q i T2 sleeve F ig. 2 .2 10 • Steady state: Energy generated = heat conducted through the sleeve • No heat is conducted through the shaft • Specified flux at inner radius of sleeve, convection at outer radius (2) Origin and Coordinates Shown in Fig. 2.2 11 (3) Formulation (i) Assumptions • One-dimensional radial conduction • Steady • Isotropic • Constant conductivities • No energy generation • Perfect interface contact • Uniform frictional energy flux • Stationary 12 (ii) Governing Equation Shaft temperature is uniform. For sleeve: Eq. (1.11) d dT 1 r 0 dr dr (2.2) (iii) Boundary Conditions Specified flux at R s : q i k 1 dT 1 ( R s ) (a) dr 13 Convection at R o : k1 dT 1 ( R o ) dr h [ T1 ( R o ) T ] (b) (4) Solution Integrate eq. (2.2) twice T1 C 1 ln r C 2 (c) BC give C1 and C2 C1 q i R s k1 (d) 14 and C 2 T q i R s k1 ln R o k1 hR o (e) (d) and (e) into (c) T1 ( r ) T q i R s R o k1 ln k1 r hR o (f) hR o / k = Biot number Shaft temperature T2: Use interface boundary condition T 2 ( r ) T 2 ( R s ) T1 ( R s ) (g) 15 Evaluate (f) at r = Rs and use (g) T2 ( r ) T q i R s R o k1 ln k1 R s hR o (5) Checking • Dimensional check • Boundary conditions check • Limiting check: q i 0 (h) h, T T1 Rs r Ro 0 q i T2 sleeve F ig. 2 .2 (6) Comments • Conductivity of shaft does not play a role 16 • Problem can also be treated formally as a composite cylinder. Need 2 equations and 4 BC. 2.1.1 Composite Wall with Energy Generation q . Plate 1 is sandwiched between two plates. Outer surfaces of two plates at T o . Example 2.1: Plate 1 generates heat at To x L2 k2 q L1 0 L2 To k1 k2 Find the temperature distribution in the three plates. Fig. 2.3 17 (1) Observations • Composite wall • Use rectangular coordinates To x L2 k2 q L1 0 L2 • Symmetry: Insulated center plane k1 k2 To Fig. 2.3 • Heat flows normal to plates • Symmetry and steady state: Energy generated = Energy conducted out (2) Origin and Coordinates Shown in Fig. 2.3 18 (3) Formulation (i) Assumptions • Steady • One-dimensional • Isotropic • Constant conductivities • Perfect interface contact • Stationary (ii) Governing Equations Two equations: 19 2 d T1 dx 2 q 2 0 d T2 (a) dx k 2 0 (b) (iii) Boundary Conditions Four BC: Symmetry: dT 1 ( 0 ) 0 (c) dx Interface: k1 dT 1 ( L1 / 2 ) dx k2 dT 2 ( L1 / 2 ) (d) dx 20 T1 ( L1 / 2 ) T 2 ( L1 / 2 ) (e) Outer surface: T 2 ( L1 / 2 L 2 ) T o (f) (4) Solution Integrate (a) twice T1 ( x ) q 2 x Ax B 2 k1 (g) Integrate (b) T 2 ( x ) Cx D (h) 21 Four BC give 4 constants: Solutions (g) and (h) become 2 2 q L1 1 k 1 L 2 x T1 ( x ) T o 2 2 k 1 4 k 2 L1 L1 (i) q L1 1 L 2 x T 2 ( x ) To 2 k 2 2 L1 L1 (j) 2 (5) Checking • Dimensional check: units of q L 2 : k 22 q ( W/m 3 2 2 )L (m ) o k ( W/m C ) o C • Boundary conditions check • Quantitative check: 1/2 the energy generated in center plate = Heat conducted at x L1 / 2 L1 2 q k 1 dT 1 ( L1 / 2 ) (k) dx 23 (i) into (k) k1 dT 1 ( L1 / 2 ) dx L1 q 2 Similarly, 1/2 the energy generated in center plate = Heat conducted out L1 2 q k 2 dT 2 ( L1 / 2 L 2 ) (l) dx (j) into (l) shows that this condition is satisfied. • Limiting check: (i) If q 0 , then T1 ( x ) T 2 ( x ) T o . (ii) If L1 0 then T1 ( x ) T o . 24 (6) Comments Alternate approach: Outer plate with a specified flux at x L1 / 2 and a specified temperature at x L1 / 2 L 2 . 2.2 Extended Surfaces - Fins 2.2.1 The Function of Fins Newton's law of cooling: q s hA s ( T s T ) (2.3) 25 Options for increasing q s : • Increase h • Lower T • Increase A s Examples of Extended Surfaces (Fins): • Thin rods on condenser in back of refrigerator • Honeycomb surface of a car radiator • Corrugated surface of a motorcycle engine • Disks or plates used in baseboard radiators 26 2.2.2 Types of Fins (a) constant area straight fin (b) variable area straight fin (c) pin fin (d) annular fin Fig. 2.5 27 Terminology and types • Fin base • Fin tip • Straight fin • Variable cross-sectional area fin • Spine or pin fin • Annular or cylindrical fin 2.2.3 Heat Transfer and Temperature Distribution in Fins • Heat flows axially and laterally (two-dimensional) • Temperature distribution is two-dimensional 28 2.2.4 The Fin Approximation Neglect lateral temperature variation T T (x) r d T x T h,T Criterion: Biot number = Bi Fig. 2.6 Bi = hd /k << 1 Bi d /k 1/ h (2.4) Internal resis tan ce external resis tan ce 29 2.2.5 The Fin Heat Equation: Convection at Surface (1) Objective: Determine fin heat transfer rate. Need temperature distribution. (2) Procedure: Formulate the fin heat equation. Apply conservation of energy. • Select an origin and coordinate axis x. • Assume Bi 0 . 1 , T T ( x ) • Stationary material, steady state 30 ds C y d y s 0 x ,T h d x q d x d q x x d d a ( ) d d c b ( ) (c ) F .2 .7 Conservation of energy for the element dx: E in E g = E out E in qx dq x E out q x dx dq c dx (a) (b) (c) 31 dA s C qx qx dq x dx dx dx dy ds dq c (b) (c ) (b) and (c) into (a) dq x Eg dx dq c dx Fourier's law and Newton’s law dT q x kA c dx dq c h ( T T ) dA s Energy generation (d) (e) (f) 32 E g q A c ( x ) dx (g) (e), (f) and (g) into (d) dT d kA c ( x ) dx dx h (T T ) dA s q Ac ( x ) dx 0 dx (2.5a) Assume constant k 2 d T dx 2 1 dA c dT A c ( x ) dx dx h kA c ( x ) (T T ) dA s dx q 0 k (2.5b) • (2.5b) is the heat equation for fins • Assumptions: (1) Steady state (2) Stationary 33 (3) Isotropic (4) Constant k (5) No radiation (6) Bi << 1 • Ac , dA c / dx , and dA s / dx are determined from the geometry of fin. 2.2.6 Determination of dAs /dx From Fig. 2.7b dA s C ( x ) ds C ( x ) = circumference ds = slanted length of the element (a) 34 For a right triangle ds [ dx 2 2 1/2 dy s ] (b) (b) into (a) C ( x ) 1 dx dA s 2 dy s dx 1/2 (2.6a) For dy s / dx << 1 dA s C (x) (2.6b) dx 2.2.7 Boundary Conditions Need two BC 35 2.2.8 Determination of Fin Heat Transfer Rate q f : h T , 0 q ( 0 ) q s q s x h ,T q s F ig .2 .8 Conservation of energy for q 0 : q f q(0) q s (a) Two methods to determine q f : 36 (1) Conduction at base. Fourier's law at x = 0 q f q ( 0 ) kA c ( 0 ) dT ( 0 ) (2.7) dx (2) Convection at the fin surface. Newton's law applied at the fin surface q f qs A s h[T ( x ) T ]dA s (2.8) • Fin attached at both ends: Modify eq. (2.7) accordingly • Fin with convection at the tip: Integral in eq. (2.8) includes tip 37 • Convection and radiation at surface: Apply eq. (2.7). Modify eq. (2.8) to include heat exchange by radiation. 2.2.9 Applications: Constant Area Fins with Surface Convection h ,T 0 T o C x h T , A c F i g .2 .9 38 A. Governing Equation Use eq. (2.5b). Set dA c / dx 0 h ,T (a) 0 x T o y s = constant C h T , A c F ig .2 .9 dy s / dx 0 Eq. (2.6a) dA s / dx C (b) (a) and (b) into eq. (2.5b) 2 d T dx 2 hC kA c (T T ) 0 (2.9) 39 Rewrite eq. (2.9) T T m 2 hC (c) (d) kA c Assume T = constant, (c) and (d) into (2.9) 2 d dx 2 2 m 0 Valid for: (1) Steady state (2) constant k, A c and T (2.10) 40 (3) No energy generation (4) No radiation (5) Bi 1 (6) Stationary fin B. Solution Assume: h = constant ( x ) A1 exp( mx ) A 2 exp( mx ) (2.11a) ( x ) B 1 sinh mx B 2 cosh mx (2.11b) 41 C. Special Case (i): • Finite length • Specified temperature at base, convection at tip Boundary conditions: h, T x 0 C ht h, T To Ac F ig. 2.10 T ( 0 ) To k dT ( L ) dx h t [T ( L ) T ] (0) o (e) (f) (h) 42 k d ( L ) dx ht ( L ) (i) Two BC give B1 and B2 (x) o T ( x ) T To T (2.12) cosh m L x h t mk sinh m L x cosh mL h t mk sinh mL Eq. (2.7) gives q f q f [ k Ac C h ] 1 / 2 ( T o T )[sinh mL ( h t / mk )cosh mL ] cosh mL ( h t / mk ) sinh mL 43 (2.13) C. Special Case (ii): • Finite length • Specified temperature at base, insulated tip BC at tip: d ( L ) 0 (j) dx Set h t 0 eq. (2.12) (x) o T ( x ) T To T Set h t 0 eq. (2.13) q f kA c Ch 1 2 cosh m ( L - x ) (2.14) cosh mL To T tanh mL (2.15) 44 2.2.10 Corrected Length Lc • Insulated tip: simpler solution • Simplified model: Assume insulated tip, compensate by increasing length by L c • The corrected length is L c Lc L Lc (2.16) • The correction increment Lc depends on the geometry of the fin: Increase in surface area due to L c = tip area Circular fin: 2 ro 2 ro L c 45 L c ro / 2 Square bar of side t Lc t / 4 2.2.11 Fin Efficiency f Definition f qf (2.17) q max q max hA s To T A s = total surface area 46 Eq. (2.17) becomes f qf (2.18) h A s ( To T ) 2.1.12 Moving Fins Examples: • Extrusion of plastics T sur h, T x To dx (a) • Drawing of wires and dq r sheets • Flow of liquids U (b ) m hˆ qx dx dq c d hˆ ˆ m (h dx ) dx dq x qx dx dx F ig. 2.11 47 dq r Heat equation: dq c d hˆ ˆ m ( h dx ) dx m hˆ Assume: q • Steady state • Constant area • Constant velocity U • Surface convection and radiation qx x dx dq x dx dx (b) F ig. 2.11 Conservation of energy for element dx q x m hˆ q x dq x dx m hˆ m dx d hˆ dx dq c dq r (a) m UA c (b) 48 d hˆ c p dT (c) Fourier’s and Newton’s laws q x kA c dT (d) dx dq c h ( T T ) dA s (e) dA s C dx (f) 4 (g) dq r ( T 4 T sur ) dA s (b)-(g) into (a) assume constant k 2 d T dx 2 c p U dT k dx hC kA c (T T ) k (T 4 4 T sur ) 0 49 (2.19) Assumptions leading to eq. (2.19): (1) Steady state (2) Constant U, k, P and , (3) Isotropic (4) Gray body (5) Small surface enclosed by a much larger surface and (6) Bi << 1 50 2.2.13 Application of Moving Fins h ,T xU Example 2.4 Plastic sheet leaves furnace at T o . W t fu rn a c e in s u la te db o tto m T o F ig .2 .1 2 Sheet is cooled at top by convection. Assume: (1) Steady state (2) Bi < 0.1 (3) No radiation (4) No heat transfer from bottom Determine the temperature distribution in the sheet. 51 Solution h ,T xU W (1) Observations t fu rn a c e • Constant area fin • Temperature is one-dimensional • Convection at surface • Specified furnace temperature • Fin is semi-infinite • Constant velocity in s u la te db o tto m T o F ig .2 .1 2 (2) Origin and Coordinates 52 (3) Formulation (i) Assumptions (1) One-dimensional (2) Steady state (3) Isotropic (4) Constant pressure (5) Constant U, k, P and , (6) Negligible radiation (ii) Governing Equation Eq. (2.19) 2 d T dx 2 c p U dT k dx hC kA c (T T ) 0 (2.20) 53 A c Wt (a) C W 2t (b) (a) and (b) into eq. (2.20) 2 d T dx 2 2b dT m T c 2 (c) dx where b c pU 2k , m 2 h (W 2 t ) , c kWt h (W 2 t ) kW t T (d) (iii) Boundary Conditions T ( 0 ) To (e) T ( ) finite (f) 54 Eq. (c) is: • Linear • Second order • Constant coefficients (4) Solution: Eq. (A-6b), Appendix A T C 1 exp( bx C 2 exp( bx 2 2 2 2 b m x) b m x) (2.21) c m 2 B.C. (f) C1 0 (g) 55 B.C. (e) C 2 T0 c m (h) 2 (d), (g) and (h) into (2.21) T ( x ) T To T c pU exp 2 k ( c pU 2 2k ) h (W 2 t ) x kW t (2.22) (5) Checking Dimensional check: Each term in the exponential in eq. (2.22) is dimensionless 56 Boundary conditions check: Eq.(2.22) satisfies (e) and (f). Limiting checks: (i) If h 0 : (ii) If U : T ( x ) To T ( x ) To (6) Comments (i) Temperature decays exponentially (ii) Motion slows decay 57 2.2.14 Variable Area Fins Ac Ac ( x ) Example: Cylindrical or annular fin Governing equation: Usually has variable coefficients h , T Case (i) : The Annular Fin h , T dr Fig. 2.13 2 d T dr 2 1 dA c dT A c ( r ) dr dr h kA c ( r ) (T T ) dA s dr 0 58 (2.23) r A c ( r ) 2 r t (a) dA c / dr 2 t (b) h , T h , T Eq.(2.6a) gives dA s / dr Fig. 2.13 2 dy s C ( r ) 1 dr dr dA s dr 1/2 For y s = constant: dy s / dr 0 C ( r ) 2 ( 2 r ) (c) 59 r Eq. (2.6a): dA s 2 ( 2 r ) (d) dr (a), (b) and (d) into eq. (2.23) 2 d T 1 dT ( 2 h / kt )( T T ) 0 2 r dr dr (2.24) Case (ii): Triangular straight fin Fin equation: Constant k, eq. (2.5b) Ac 2 W y s ( x ) y L h ,T y s x (e) 0 h,T t d F 2 60 y L h ,T y s x 0 h,T t d x F 2 i . y s ( x / L )( t / 2 ) (f) A c (W t / L ) x (g) dA c W t/L (h) dx Eq. (2.6a): dA s dx 2 1/2 2W [1 ( dy s / dx ) ] 2 1/2 2W [ 1 ( t / 2 L ) ] (i) 61 (g), (h) and (i) into eq. (2.5b) 2 d T dx 2 1 dT x dx 2 hL / kt 1 t / 2 L 2 1/2 1 / x ( T T ) 0 (2.25) Equations (2.24) and (2.25) are: •Linear •Second order •Variable coefficients 62 2.3 Bessel Differential Equations and Bessel Functions 2.3.1 General form of Bessel Equations 2 x 2 d y dx 2 2 (1 2 A ) x 2 B x 2 C D x 2C 2 2 dy (2.26) dx 2 2 2 B x B (1 2 A ) x A C n 2 y0 Note the following: (1) Eq. (2.26) is linear, second order with variable coefficients (2) A, B, C, D, and n are constants 63 (3) n is called the order of the differential equation (4) D can be real or imaginary 2.3.2 Solution: Bessel Functions • Form: Infinite power series solutions • General solution: depends on the constants n and D (1) n is zero or integer, D is real y( x ) x A C C exp( B x ) C 1 J n ( D x ) C 2 Y n ( D x ) (2.27) where C 1 , C 2 = constant of integration 64 J n ( Dx Y n ( Dx C C ) = Bessel function of order n of the first kind ) = Bessel function of order n of the second kind Note the following: (i) The term ( D x C ) is the argument of the Bessel function (ii) Values of Bessel functions are tabulated (2) n is neither zero nor a positive integer, D is real y( x ) x A C C exp( B x ) C 1 J n ( D x ) C 2 J n ( D x ) (2.28) 65 (3) n is zero or integer, D is imaginary y( x ) x A C C exp( B x ) C 1 I n ( p x ) C 2 K n ( p x ) (2.29) where p In D , i is imaginary = 1 i = modified Bessel function of order n of the first kind K n = modified Bessel function of order n of the second kind 66 (4) n is neither zero nor a positive integer, D is imaginary y( x ) x A C C exp( B x ) C 1 I n ( p x ) C 2 I n ( p x ) (2.30) 2.3.3 Form of Bessel Functions J n , Y n , J n , I n , I n and K n : • Symbols for infinite power series • The form of each series depends on n Example: n 2 , Bessel function J 2 ( x ) J2(x) k 0 k ( 1) ( x / 2 ) 2k 2 k ! k 2 ! (2.31) 67 2.3.4 Special Closed-form Bessel Functions: n odd integer 2 For n 1 / 2 J1 / 2 ( x) 2 x sin x (2.32) cos x (2.33) and J 1 / 2 ( x ) 2 x 68 For n = 3/2, 5/2, 7/2, … use Eq. (2.32) or eq. (2.33) and the recurrence equation: J k 1 / 2 ( x ) 2k 1 x J k 1 / 2 ( x ) J k 2 / 3 ( x ) k = 1, 2, 3, … (2.34) For the modified Bessel functions, n = 1/2 I1 / 2 ( x ) 2 x sinh x (2.35) cosh x (2.36) and I 1 / 2 ( x ) 2 x 69 For n = 3/2, 5/2, 7/2, …. use eq. (2.35) or eq. (2.36) and the recurrence equation I k 1 / 2 ( x ) 2k 1 x I k 1 / 2 ( x ) I k 2 / 3 ( x ) k = 1, 2, 3, … (2.37) 2.3.5 Special Relations for n = 0, 1, 2, … n (2.38a) n Y n ( x ) ( 1) Yn ( x ) (2.38b) In( x) In( x) (2.38c) K n(x) K n(x) (2.38d) 70 J n ( x ) ( 1) J n ( x ) 2.3.6 Derivatives and Integrals of Bessel Functions x dx d x dx d n Z n mx n Z n mx mx mx n Z n 1 mx n Z n 1 mx Z J , Y , I (2.39) mx n Z n 1 mx n mx Z n 1 mx Z K Z (2.40) J , Y , K (2.41) Z I (2.42) 71 n mZ n 1 mx Z n mx d x Z n mx dx n mZ mx Z n mx n 1 x n mZ n 1 mx Z n mx d x Z n mx dx n mZ mx Z n mx n 1 x x n n Z n 1 ( mx ) dx ( 1 / m ) x Z n ( mx ) Z J ,Y , I (2.43) Z K (2.44) Z J ,Y , K (2.45) Z I (2.46) Z J ,Y , I (2.47) 72 x n Z n 1 mx dx 1 m x n Z n mx Z J ,Y , K (2.48) 2.3.7 Tabulation and Graphical Representation of Selected Bessel Functions Table 2.1 x J0(x) Jn(x) I0(x) In(x) 0 1 0 0 0 1 0 Yn(x) Kn(x) - 0 0 73 F ig . 2 .1 5 G raphs of selected B essel fu nctio ns 74 2.4 Equidimensional (Euler) Equation 2 x 2 d y dx 2 a1 x dy dx a0 y 0 (2.49) Solution:Depends on roots r1 and r2 r1 , 2 ( a1 1) 2 ( a1 1) 4 a 0 (2.50) 2 Three possibilities: (1) Roots are distinct y( x ) C1 x r1 C2x r2 (2.51) 75 (2) Roots are imaginary y( x ) x a C 1 cos( b log x ) C 2 sin( b log x ) (2.52) (3) One root only r y ( x ) x ( C C log x ) 1 2 (2.53) 2.5 Graphically Presented Fin Solutions to Fin Heat Transfer Rate q f Fin efficiency : f f qf h A s ( To T ) (2.18) 76 Fig. 2.16 Fin efficiency of three types of straight fins [5] 77 Fig. 2.17 Fin efficiency of annular fins of constant thickness [5] 78