Presentation - Small Payload Rideshare Association

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Secondary Payload

Adapters and Interfaces

Rideshare Conference

Technical Committee Report

June 10, 2014

At the Small Payloads Rideshare Conference 2013 in Los Angeles, the Secondary Adapters Committee met and agreed to document rideshare accommodations for small satellites. This set of slides is the current status of this document and also lists other topics of interest for this Committee.

Topics for Secondary Adapters Committee

1.

US Rideshare Options in 2014

2.

Smallsat-to-Launch Vehicle Interfaces

3.

Smallsat Adapters and Dispensers

– CubeSat Interfaces

– Smallsat Adapters

– Four-Point Mount Interfaces

Topics for Future Consideration

1.

Hosted Payloads

2.

Rideshare Wiki Page (Under Construction) http://smallsatrideshare.wikispaces.com/

3.

International Boosters/Rideshare Interfaces

Document standard interfaces and available rideshare adapters with allowable payload masses and volumes

NOTE: Some of the documented hardware does not yet have flight heritage.

The information provided here is a guide; please consult with the vendor.

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Topics for Secondary Adapters Committee

National Defense Authorization Act, 2014

“The DoD Executive Agent for Space shall conduct a study on responsive, low-cost launch efforts. Such study shall include … an assessment of the viability of greater utilization of innovative methods, including the use of secondary payload adapters on existing launch vehicles. … Not later than one year after the date of the enactment of this Act, the DoD

Executive Agent for Space shall submit to the congressional defense committees a report containing (1) the results of the study … and (2) a consolidated plan for development within the DoD of an operationally responsive, low-cost launch capability.”

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US Rideshare Options 2014

• Rideshare opportunities by third-party brokers/integrators

– Adaptive Launch Solutions (ALS)

– NanoRacks LLC

– Spaceflight Inc.

– TriSept Corporation

– Tyvak Nanosat Systems

• Large US vehicles w/ secondary capabilities

– Antares (including Cygnus) [Orbital]

– Atlas V [United Launch Alliance (ULA)/Lockheed Martin

Commercial Launch Services]

– Delta IV [ULA/Boeing Launch Services]

– Falcon 9 (including Dragon and Surfboard) [SpaceX]

– Falcon Heavy (2015) [SpaceX]

– SLS (11 6U CubeSats slated for EM-1 2017) [NASA]

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US Rideshare Options 2014

• US small launchers

– ALASA [DARPA/Boeing]

– Athena II [Lockheed Martin]

– GO Launcher 1, 2 [Generation Orbit]

– LauncherOne [Virgin Galactic]

– Minotaur I, IV, V, VI, C [Orbital]

– Neptune [Interorbital]

– Pegasus [Orbital]

– SuperStrypi [Sandia National Labs]

• US space planes

– DreamChaser [Sierra Nevada Corporation (SNC)]

– Lynx [XCOR]

– Rocketplane [Kistler]

– Spaceship Two [Virgin Galactic]

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Rideshares on Various LVs

Payload Mass and Volume Constraints

(source ?)

Mass (kg)

PL Volume (cm)

EELV ABC

PL Volume (cm)

H W L 400 km 900 km

L Eq/Polar 80 Eq/Polar

EELV ESPA 71

Falcon 9 FANTM 71 61 100 dia 61

181

225/

40/

250/60 40/

350/250 220/125

Minotaur IV 241

Antares (Orbital) 241

1150/550 600/190

530/390 390/260

54 133 dia 1540/1120 1300/880

54 80 300

• ABC only on Atlas V

73 80 300

• ESPA on Atlas V, Delta IV, Falcon 9, Antares

• Small launcher volumes show single payload mass/vol

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Some Current Standard Interfaces

• Φ62.01” (1575 mm), 120 x ¼” fasteners

– Atlas V, Delta IV, Falcon 9, Antares, Minotaur IV, V, VI

• Φ38.81” (986 mm), 60 x ¼” or #10 fasteners

– Minotaur I, Athena, Taurus, Pegasus

• Φ24” (610 mm), 36 x ¼” or 5/16” fasteners

– ESPA Grande, CubeStack

• Φ15” (381 mm), 24 x ¼” fasteners

– ESPA, Atlas V Aft Bulkhead Carrier, Athena Rideshare Adapter

• Φ8” (203 mm), 12 x ¼” fasteners

– Small Launch ESPA, Athena Rideshare Adapter

• Most adapters can be flexible with customer interfaces

– ALS Aquila/A-Deck

– CubeStack, ESPA, Moog CSA Flat Plates

– DesignNet Rideshare Adapter (RSA)

– SNC Nanosatellite Dispenser/Adapter

• S/C mounted w/ resettable HDRM-4K sep nuts, kinematic mount

ESPA Interface, Separation Rings

• Planetary Systems Corp Lightbands

– MkII MLB24.000-36: Φ24” 36 x ¼” fasteners

– MkII MLB15.000-24: Φ15” 24 x ¼” fasteners

• RUAG Clampband

– PAS 610S: Φ24”

• Sierra Nevada Clampbands

– Qwksep 24: Φ24” 36 x ¼” or 5/16” fasteners

• Tapped or 0.332” clearance holes

– Qwksep 15: Φ15” 24 x ¼” or 5/16” fasteners

• 0.266” clearance holes

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Lightband Interfaces

• Φ38.810” 60 x ¼” fasteners

• Φ31.600” 48 x ¼”

• Φ24.000” 36 x ¼”

• Φ23.250” 32 x ¼”

• Φ19.848” 28 x ¼”

• Φ18.250” 28 x ¼”

• Φ15.000” 24 x ¼”

• Φ13.000” 20 x ¼”

• Φ11.732” 18 x ¼”

• Φ8.000” 12 x ¼”

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CubeSat Dispensers

• Cal Poly P-POD (Poly Picosat Orbital Deployer) 3U dispenser

• Planetary Systems CSD (Canisterized Satellite

Deployer) 3U, 6U, 12U dispensers

• Nanoracks ISS deployers: 3U, 4U, 6U

• Tyvak dispensers

• NASA Ames NLAS (NanoSat Launch Adapter System)

6U dispenser

• TriSept/Moog CSA FANTM-RiDE generic smallsat dispenser: Multiple 3U/6U (and larger) deployments

• International products

– ISIS dispenser ISIpod [Netherlands]

– Clyde Space [Scotland]

– JAXA ISS ejector, J-SSOD [Japan]

– SFS X-POD dispensers [Canada]

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CubeSat Adapters

• Naval Postgraduate School CubeSat Launcher

(NPSCuL): 8 3Us or 4 6Us with Φ15” interface

• Small Sat Transporter (NASA Wallops, GSFC):

Similar to NPSCuL but includes propulsion option

• Wafer adapters: 8 3Us or 4 6Us with Φ38.81” interface, can also carry “primary” small sat at

Φ38.81”, 24”, or 15” interface

– NASA Ames NLAS

– LoadPath/Moog CSA CubeStack

• ALS Aquila CubeSat accommodations

• SpaceX CubeSat Surfboard

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CubeSat Adapters

• DesignNet Rideshare Adapter: Multiple

CubeSats with Φ38.81” interface, can also carry

“primary” small sat

• LM Athena Composite P-POD Carrier (ACPC):

Multiple CubeSats built into the Athena rideshare adapter

• Moog ESPA SUM (6U Mount): 2 3Us or 1 6U with

Φ15” interface; options for inboard and outboard on ESPA 15” port

• PSC Canisterized Satellite Dispenser (CSD) has bolt patterns for mounting directly to launch vehicle or satellite interfaces

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• Moog CSA ESPA

Small Sat Adapters

– Standard, Grande, Small Launch versions

• ALS Aquila/A-Deck

– Center Deck capacity: 1000 kg, 56” dia up to 60” tall

• DesignNet Rideshare Adapter

– ORS Mission

• LM Athena Rideshare Adapter

• SNC Nanosatellite Dispenser/Adapter

– 2014 CYGNSS mission

• Moog CSA plate adapter

– 2011 GRAIL mission

• CSA CASPAR

– 74” adapter separation system not yet qualified

Launch vehicle companies (and others) develop custom adapters based on need, e.g., Orbital STP S-26 adapter

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Four-Point Mount Interfaces

• SNC discrete separation joints

– QWKnut 3K, 10K

– FASSN 30K, 1500

• TiNi Aerospace discrete separation joints

– ORBCOMM Generation 2 constellation launch on ESPA with adapter plates on ports

• Applied Physics Lab (APL) Express platform: Satellites between 6U and ESPA-class, especially 20-50 kg

– Satellite deployment uses new sep interface with two separation nuts at opposite corners of 4-point mount

• AFRL ESPA Augmented Geostationary Laboratory

Experiment (EAGLE) interface: Developed for propulsive

ESPA ring

– First copy of EAGLE ESPA replaces several of six ESPA ports with sets of four mounting pads for attaching hosted payloads

– 4-point-mount interface also for use with separable satellites, up to 180 kg with 20-inch CG offset, as in standard ESPA

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