SESSION 1 FDA - The Florida Association of Blood Banks

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FABB - 2013

HOT TOPICS

Current Issues in Blood Banking

Ron Jackson

Director, Compliance Branch

FDA FLORIDA DISTRICT

June 7, 2013

New Labeling Regulations

New Labeling Regulations

• Published in Federal Register

– “Revisions to Labeling Regulations for Blood and Blood

Components, including Source Plasma”

– 77 FR 7, January 3, 2012

• Became effective July 2, 2012

• Codified in Title 21 of the Code of Federal

Regulations - April 2012 edition

• Affects the following regs:

– 21 CFR 606.121

– 21 CFR 606.122

– 21 CFR 640.70

– 21 CFR 640.74

Most Notable Changes

• April 2012 CFR contains both the old and new regs

• Labeling regs were updated to be consistent with current practices

• Changed the reg citation for certain requirements. For example:

– Recovered plasma label requirements previously in 21

CFR 606.121(e)(5), are now in 21 CFR 606.121(e)(4)

– Source Plasma labeling regs. previously in 21 CFR

640.70, were moved to 21 CFR 606.121

Most Notable Changes

• Unique Facility Identifier (UFI)

– 21 CFR 606.121(c)(2)

– Discussed on page 77 FR 11 of the Federal Register

– UFI now required to be on labels of blood intended for transfusion

– Blood establishments need to track where unit was collected.

The UFI can be:

• The FDA registration number

• The ISBT facility code

• Some other designation that will identify specific location where product was collected

• Incorporated into donation number and use a validated computer or other recordkeeping system to identify where unit was collected

– Not applicable to Source Plasma; FDA is aware the approved labels have sufficient information

Most Notable Changes

• Autologous Unit Labeling

– 21 CFR 606.121(i)

– Previously all auto units were labeled with “For Autologous Use

Only”

– Now acceptable auto units that can be crossed over into allogeneic inventory are labeled as “Autologous Donor”

– Unacceptable auto units that cannot be crossed over are labeled as “For Autologous Use Only”

– Note: AABB standards will only include “For Autologous Use

Only” statement because they discourage crossover

– “For Autologous Use Only” can be on all auto units, but these units cannot be crossed over

Most Notable Changes

• Circular of Information

– Changed name from “Instruction Circular” to “Circular of

Information”

– 21 CFR 606.122(m)(3)

– Removed requirement to administer thawed FFP or PF24 within 6 hours

– States circular must have instructions when to begin administering FFP and PF24 after thawing

– Current circular states FFP and PF24 must be administered within 24 hours after thawing

– Eliminates requirement for 21 CFR 640.120 variance to store thawed FFP and PF24 for up to 24 hours before administering

– Note: Circular states 5-day Thawed Plasma is unlicensed;

CBER will not approve variances for this product

Additional Information in

Preamble

• 77 FR 11 (21 CFR 606.121(b) –

– Original labels may be altered to accurately the identify contents of the unit, e.g., after irradiation, washing, etc.

– This includes reprinting a new full-face label, but blood establishments must be able to re-create all other original information and it must be done with a validated process

• 77 FR 12 (21 CFR 606.121(c)(11) –

– Source Plasma donors are tested for syphilis every 4 months; it is a donor test (vs. a test on the donation)

– Confirmed that it is not required to put negative syphilis results on each Source Plasma unit

– But if syphilis test is reactive, the unit associated with the positive test and all subsequent units from that donor must include positive syphilis test result (until test is negative)

Most Notable Changes

• 77 FR 13 (21 CFR 606.121(c)(11) -

– It is acceptable for Source Plasma units to have negative infectious disease test results on label before testing has been completed

– It is acceptable for these units to be shipped to quarantined storage, including to an independent off-site storage facility

– The storage facilities must be under the control of the

Source Plasma firm; this includes those owned by or under contract to the Source Plasma firm

– If unit is pre-labeled with negative test result but is later found to be positive when testing is completed, the unit must be relabeled; the negative result must be obliterated and replaced with the positive result

Summary of Notable Changes

• Source Plasma labeling regs were removed from 640.70 and are now included in 606.121

• Blood establishments must be able to determine from label where each unit was collected

• “For Autologous Use Only” can be on the labels of all auto units if they will not be crossed over

• Variances are no longer needed to store thawed FFP and PF24 for up to 24 hours before administering

• Full-face labels on modified products can be re-created using a validated process

• Source Plasma units can be pre-labeled with negative infectious disease test results before testing is completed and shipped to storage facilities under firm’s control; positive units must be relabeled

• Source Plasma units must be labeled with positive syphilis test results (index unit and subsequent units until test is negative)

References

Federal Register – 77 FR 7, January 3, 2012

• Title 21 CFR – April 2012

– 21 CFR 606.121

– 21 CFR 606.122

– 21 CFR 640.70

– 21 CFR 640.74

• CBER - Blood and Plasma Branch CSOs

– 301-827-3543

New Apheresis Plasma

Products

New Apheresis Plasma Products

• Plasma Frozen Within 24 Hours After

Phlebotomy (PF24)

• Plasma Frozen Within 24 Hours After

Phlebotomy Held At Room Temperature

Up To 24 Hours After Phlebotomy

(PF24RT24)

Apheresis Devices approved and/or cleared to manufacture new

Plasma products

• Fenwal ALYX

• Fenwal Amicus

• TerumoBCT Trima Accel

Plasma Frozen Within 24 Hours

After Phlebotomy (PF24)

• Must be stored at 1 – 6C within 8 hours of collection and prepared and frozen within

24 hours after phlebotomy.

• Indicated for replacement of non-labile clotting factors. This product is not equivalent to Fresh Frozen Plasma.

Plasma Frozen Within 24 Hours

After Phlebotomy Held At Room

Temperature Up To 24 Hours After

Phlebotomy (PF24RT24)

• Can be stored at room temperature for up to 24 hour after collection. Product must be prepared and frozen within 24 hours after phlebotomy.

• Indicated for replacement of non-labile clotting factors. This product is not equivalent to Fresh

Frozen Plasma.

Example of Instructions for Use

Circular of Information

21 CFR 606.122 Circular of information.

A circular of information must be available for distribution if the product is intended for transfusion.

Circular of Information

The December 2009 version of the AABB

COI may be modified by the following FDA accepted statement: http://www.aabb.org/resources/bct/Pages/aabb_coi.aspx

This may either be glued or stapled into the current December

2009 edition

Please Note

• Whole Blood

– PF24 has been a licensable product for > 20 years

– PF24RT24 has NOT been cleared or approved to be manufactured from Whole

Blood

Platelet Manufacturing

Rest Period and Agitation

The Science…

• Centrifugated platelets aggregate irreversibly if subjected to rough agitation

• The procedures should describe a “Rest

Period” for 10 minutes to an hour prior to resuspension.

The Regulations…

21 CFR 640.25 [Platelets] General requirements.

(a) Storage.

Immediately after resuspension,

Platelets shall be placed in storage at the selected temperature range. If stored at 20 to 24 deg. C, a continuous gentle agitation of the platelet concentrate shall be maintained …

Additional Information

• Trima Accel

Additional Information

CaridianBCT Guide to Platelet and Plasma Collections 2001

Additional Information

• Fenwal Amicus

Guidance for Industry

Implementation of an Acceptable

Abbreviated Donor History

Questionnaire (aDHQ) and

Accompanying Materials for Use in

Screening Frequent Donors of Blood and Blood Components

Defined Donor Criteria for Frequent

Donor

• Two previous donations using the full-length

Donor History Questionnaire (DHQ), one within last 6 months

• Includes deferral of less than 6 months duration, if within 6 months of “successful donation.” (usable component, not a factor)

• Deferrals greater than 6 months disqualify approval for use of aDHQ must start over

• SOP should state actions to be taken if:

– a. Incorrect questionnaire administered

– b. Questionnaire is incomplete

– c. Ensure that donor unit quarantined until eligibility issued are resolved.

• If unit distributed, BDPR required

• Investigation required

• New questions – both full-length DHQ and aDHQ for 1 year from date added.

Eligibility for using the aDHQ

• Administered on day of donation

• Donor must meet the defined criteria for

“Frequent donor” AND

• blood collection facility has a system in place to determine appropriateness

Methods of Administration

• Written Procedure (SOP)

• May be Self-Administered with f/u review by trained donor historian

• May be administered by donor historian

• Donor may be deferred prior to completion of entire questionnaire, if specified in SOP

• Encourage donor to ask questions

Day of Donation (aDHQ

)

• Must read Donor Education Materials prior to completing questionnaire

• Must be given Medication Deferral List and

• List of BSE countries to be used

• Alternatively, one or all lists can be prominently displayed at donation site for donors’ use while donors complete aDHQ

Common Problems in

Biologics Inspections

Source:

Turbo EIR Database

Scope

Timeframe

01/2012 to 12/2012

Approx. # of Inspections in Database

1,038

Approx. # of Observations in Database

343

Applicable Regulations

Blood GMP’s

– 43% relate to Written SOPs

– 27% cite records deficiencies

– 22% pertain to performance failures

– 4% identify training and/or personnel issues

– 4% specify equipment calibration issues

Frequency of Observations

21 CFR

606.100(b)

606.160(a)(1)

606.100(c)

606.160(b)

606.20(b)

606.60(b)

606.65(e)

606.171

Count

- 147

- 70

- 46

- 22

- 15

- 15

- 15

- 13

606.100(b) – SOPs

Cited in 147 inspections

Written standard operating procedures including all steps to be followed in the [collection]

[processing] [compatibility testing] [storage]

[distribution] of blood and blood components for

[homologous transfusion] [autologous transfusion]

[further manufacturing purposes] are not always

[ maintained ] [ followed ] [maintained on the premises].

Specifically, ***

606.100(c)

Cited in 46 inspections

Failure to [ perform a thorough investigation ]

[make a record of the conclusions and followup] of [an explained discrepancy] [a failure of a lot or unit to meet any of its specifications].

Specifically, ***

606.160(a)(1)

Cited in 29 inspections

Records fail to [identify the person performing the work] [include dates of the various entries] [show test results] [include interpretation of the results]

[show the expiration date assigned to specific products] [ be as detailed as necessary ] so as to provide a complete history of the work performed.

Specifically, ***

606.160(a )(1) cont’d

:

Cited in 28 inspections

Records are not concurrently maintained with the performance of each significant step in the

[collection] [processing] [compatibility testing]

[storage] [distribution] of each unit of blood and blood components so that all steps can be clearly traced.

Specifically, ***

606.160(a)(1) cont’d:

Cited in 13 inspections

Records are [ illegible ] [ not indelible ]

Specifically, ***

606.160(b)

Cited in 22 inspections

Failure to maintain [donor] [processing]

[storage and distribution] [compatibility testing]

[ quality control ] [general] records .

Specifically, ***

606.65(e)

Cited in 15 inspections

Failure to use supplies and reagents in a manner consistent with instructions provided by the manufacturer .

Specifically, ***

606.60(b)

Cited in 15 inspections

Equipment used in the [ collection ] [ processing ]

[compatibility testing] [ storage and distribution] of blood and blood components is not

[ observed ] [standardized] [ calibrated ] on a regularly scheduled basis as prescribed in the

SOP Manual.

Specifically, ***

606.20(b)

Cited in 15 inspections

The personnel responsible for the [collection]

[processing] [compatibility testing] [storage]

[distribution] of blood or blood components are not adequate in [number] [educational background]

[ training and experience, including professional training as necessary ] to assure competent performance of their assigned functions, and to ensure that the final product has the safety, purity, potency, identity and effectiveness it purports or is represented to possess.

Specifically, ***

606.171

Cited in 13 inspections

Failure to submit a biological product deviation report [ within 45 days from the date you acquired information suggesting that a reportable event occurred]

Specifically, ***

Top 10 Biologics Observations Used in Turbo EIR Between 01/01/2012 And 12/31/2012

FDA Enforcement Statistics Summary

Fiscal Year 2012

Seizures

Injunctions

Warning Letters

Recall Events

Recalled Products

Debarments

8

17

4,882

4,075

9,469

20

Seizures by FDA Center

Fiscal Year 2012

14

12

10

8

6

4

2

0

CD

RH

1

2

CD

ER

CF

SAN

5

CB

ER

0

CVM

0

CT

P

0

20

Injunctions by FDA Center

Fiscal Year 2012

15

10 9

5

0

2

CDRH

2

CDER CFSAN

0

CBER

4

CVM

0

CTP

Warning Letters by FDA Center

Fiscal Year 2012

5000

4146

4000

3000

2000

1000

0

CD

RH

210

95

335

CD

ER

CF

SAN

CB

ER

20

CVM

76

CT

P

Total Recalled Products by FDA Center

Fiscal Year 2012

4,000

3,500

3,000

2,500

2,000

1,500

1,000

500

0

2,475

1,703

2,464

2,615

212

0

CDRH CDER CFSAN CBER CVM CTP

Class I, II and III

Recalled Products – All Centers

Fiscal Years 2007 – 2012

9,000

6,000

3,000

0

5,585

2007

5,778

8,065

9,361 9,288

9,469

2008 2009 2010

Recalls: Class I, II, and III

2011 2012

FDA Recalls By Center - All Classes

Fiscal Year 2012

4,000

3,000

2,000

1,000

1,190

2,475

1,703

2,464

1,794

2,615

704

316

0

CDRH CDER CFSAN CBER

Events Products

67

212

CVM

0 0

CTP

900

600

300

0

1500

FDA Recalls – Class I By Center

Fiscal Year 2012

1,105 1200

57 124

28

54

317

1

4

28

76

0 0

CD

RH

CD

ER

CFS

AN

CBE

R

Events Products

CVM

CTP

3,600

3,000

2,400

1,800

1,200

600

0

FDA Recalls - Class II By Center

Fiscal Year 2012

1,043

2,210

197

1,518

309

1,174

1,226

1,794

26 88

0 0

CDR

H

CDE

R

CF

SA

N

CBE

R

Events Products

CV

M

CTP

FDA Recalls - Class III By Center

Fiscal Year 2012

1000

817

800

567

600

400

200

0

90

141

95 131

78

185

13

48

CDRH CDER CFSAN CBER CVM

Events Products

0 0

CTP

140

FLA-DO Legal Actions

123

120

106

100

80

60

40

48

46

PROC

WL

UTL

Reg Meeting

Import Alerts

Seizure

Shut-Down

Close-out

Cessation Order

Post-insp ltr

20

0

8 8 9

1 1

FY 11

8

18

6 2

0 0

8

1 1

FY 12

Questions??

Contact Information:

CBER - Blood and Plasma Branch CSOs:

(301) 827-3543

FLA-DO: Biologics Specialist:

(904) 281-1924 ext. 116

FLA-DO District Office:

(407) 475-4700

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