3M™ Transport Products Introduction

3M Electronic Solutions Division

3M™ Transport Products Introduction

© 3M 2011. All Rights Reserved.

3M Electronic Solutions Division

SMT Industry Supply Chain

Enduser is Key in Deciding Transport Media Format

Electronic

Products

Circuit Board

Manufacturer

2

Semiconductor

Package Manufacturer

Transport

Media

© 3M 2011. All Rights Reserved.

3M Electronic Solutions Division

Market Trend - 1

Size

Speed

Power

Electronic Product and Packaging Evolution Drivers

DIP

SMD

Common

Building

Blocks

PLCC

QFP

TSOP miniBGA

FluxBGA

LMI-

MCM

TBGA

Flip Chip

TBGA

CBGA

Cost

CERAMIC

PGA

3

© 3M 2011. All Rights Reserved.

Packaging

Drivers

Size

Density

Flip

Chip

Performance

Mfg.

Infrastructure

Compatibility

Cost

4

3M Electronic Solutions Division

Transport Market Segments

Segment

Active

(largest $ market)

Passive

(largest volume market)

Discrete

Electro-

Mechanical

Component type

DSP

Memory

Processors, Logic

Flash

Logic

Inductor

Resistor

Capacitor

Transistors

Diodes

LEDs

Op Amps

Connectors, Shields

Shields

Xformer, Relays

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Primary

Products

Polystyrene

HAA

Paper

Polycarbonate

HAA

Polycarbonate

HAA/PSA

Polystyrene

HAA/PSA

5

3M Electronic Solutions Division

Market Trend - 2

Small-Outline Discrete Package Trend Transistor/Diodes/Power/LED

Power devices

MELF format

SOD 923

Same shape as SOD 523 (2 leads) but smaller by 30% overall.

A=0.6, B=1.0, K=0.35mm

Glass diode

SOT223

SC-74

SOT143

SOT363

SC90

SOT 490

SC 79

SCD 80

SOT89

SOD87

SC59

Towards a Smaller PCBA Area

SOD80C

SOT23 SOT323

SOD110 SOD323

SC75 SC89 SOD523

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3M Electronic Solutions Division

Market Trend - 3

Tape & Reel Machine, Pick & Place Machine Trend

Product demand/ Equip demands

:

• Easy insertion of units (Handler efficiency)

• Component correct location in pocket

• Dynamic stability during indexing/ pick-up (SMT P&P m/c yield loss)

• Static charge control (Chip stick jamming)

• ESD control (Chip failure due to EOS)

Challenges for T&R supplier:

 Small pocket forming capability

 More precise pocket and tighter dimensional tolerance

 Component stability during taping/de-taping

 Ultra small pocket hole to assist insertion

 Consistent and smooth peel performance

 Clean room compatible

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© 3M 2011. All Rights Reserved.

3M Electronic Solutions Division

3M™ Carrier Tape Products

•3M™ Non-conductive Polycarbonate Carrier Tape2703

•3M™ Static-Dissipative Polycarbonate Carrier Tape 2705

•3M™ Conductive Polycarbonate Carrier Tape 3000

•3M™ Conductive Precision Polycarbonate Carrier Tape 3000BD

•3M™ Polycarbonate Ultra Precision Carrier Tape 3000UB & 3000UP

Tolerance: +/- 0.1mm, +/-0.05mm, +/-0.03mm

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© 3M 2011. All Rights Reserved.

3M Electronic Solutions Division

3M™ Carrier Tape Products

Carrier Tape Size

8mm x 4mm (SOT 23)

(250 units/ meter)

8mm x 2mm (SOD 523)

(500 units/ meter)

8mm x 1mm

(1000 units/ meter)

4mm x 1 mm !! (Resistor)

(1000 units/ meter)

Size: 40 x 20 mm

Units: 200

8

© 3M 2011. All Rights Reserved.

3M Electronic Solutions Division

3M™ Carrier Tape Products

3M Carrier Tape Deliver Formats

Latest Taping machine Trend:

Movable Carrier Station (modular)

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Planetary Reel

(22 inch diameter)

Levelwind Reel

500 meter

(13 inch diameter)

Levelwind Reel

1000 meter

(17 inch diameter)

Future improvements

• Beyond 2000 meter/reel

• Recyclable plastic reel

Levelwind Reel

2000 meter (22 inch diameter)

Bigger reel (longer length) helps reduce cost of ownership

© 3M 2011. All Rights Reserved.

3M Electronic Solutions Division

Why PC? -- What’s PC?

10

© 3M 2011. All Rights Reserved.

3M Electronic Solutions Division

Why PC? -- What’s PC?

 Tough

 Dimensionally stable

 High precision

 High thermal stability

 High scratch resistant

 Environmentally friendly

(Recyclability)

11

© 3M 2011. All Rights Reserved.

3M Electronic Solutions Division

Why PC? – Typical Data

Shrinkage (60C/85%RH)

Max Usage Temp

Tensile Strength @ Yield

Heat Deflection Temp

IZOD Impact Resistance

Recyclability

Polycarbonate Polystyrene PETG

<0.1% <0.5% >0.5%

125 ° C

9.5E3 psi

PVC

>1.0%

80 ° C 65 ° C 65 ° C

7.0E3 psi 7.0E3 psi 9.0E3 psi

135

16

Yes

° C 100

<1

Yes

° C

4

80

Yes

° C 90

2

No

° C

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© 3M 2011. All Rights Reserved.

3M Electronic Solutions Division

Customer Requirements for Carrier Tape

 Dimensionally accurate and stable

 Capable of protecting fragile leads on components

 Cost

EIA-481-D Standard Dimensions

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© 3M 2011. All Rights Reserved.

3M Electronic Solutions Division

3M™ Cover Tape Roadmap

NC = Non Conductive

SD = Static Dissipative

HS = High Shear

PSA Cover Tape

2658 HS -NC

2668 HS - SD

PSA Cover Tape

2656 NC

2666 SD

HAA Cover Tape

2672 NC

2675 SD

2678 SD

Universal Cover Tape

2688A – SD

HAA Cover Tape

2671A - SD

HAA = Heat Activated Adhesive

PSA = Pressure Sensitive Adhesive

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1980’s

© 3M 2011. All Rights Reserved.

1994 2000 2006

3M Electronic Solutions Division

3M™ Cover Tape Products

HAA -- Heat Activated Adhesive

 3M™ Non-Conductive Cover Tape 2672

 3M™ Static Dissipative Cover Tape 2675

 3M™ Static Dissipative (High Transparency) Cover Tape 2678

 3M™ Static Dissipative Cover Tape 2671A

PSA -- Pressure Sensitive Adhesive

 3M™ Non-Conductive Cover Tape 2656

 3M™ Static Dissipative Cover Tape 2666

 3M™ Non-Conductive (High shear type) Cover Tape 2658

 3M™ Static Dissipative (High shear type) Cover Tape 2668

UCT – Universal Cover Tape

 3M™ Static Dissipative Cover Tape 2688A

15

© 3M 2011. All Rights Reserved.

3M Electronic Solutions Division

3M™ Heat Activated Adhesive (HAA) Cover Tape

Construction

Backing: Plastic Film

Tie-layer

Adhesive

16

© 3M 2011. All Rights Reserved.

3M Electronic Solutions Division

3M™ Pressure Sensitive Adhesive (PSA) Cover Tape

Construction

Backing: Plastic Film

Primer

Adhesive

17

© 3M 2011. All Rights Reserved.

Blocker: Plastic Film

Static-Dissipative/Non-Conductive layer

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3M Electronic Solutions Division

3M™ Universal Cover Tape (UCT) Construction

Plastic Film Static Dissipative

Coating

Peel Initiation

Feature

PSA Adhesive

3M Electronic Solutions Division

Sealing Requirement

Cover Tape Sealing Area

Cover Tape Alignment

(must not cover hole, must not exceed edge)

19

EIA-481-D

10-100 grams for 8 mm carrier size.

10-130 grams for 12mm and above carrier sizes.

Test speed: 300 mm/min.

© 3M 2011. All Rights Reserved.

3M Electronic Solutions Division

Peel Force Comparison

EIA

100GM

UCL 65 GM

LCL

30 GM

EIA

10GM

TIME

20

© 3M 2011. All Rights Reserved.

EIA

100GM

UCL

65 GM

LCL

30 GM

EIA

10GM

TIME

3M Electronic Solutions Division

Customer Requirements for Cover Tape

Smooth and consistent removal force, tight range.

Removal force within EIA standard.

No unsealing during transit.

ESD protection

No adhesive or debris buildup on feeder.

No tape break during detaping.

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© 3M 2011. All Rights Reserved.

3M Electronic Solutions Division

Important Notice

All statements, technical information, and recommendations All statements, technical information, and recommendations related to 3M’s products are based on information believed to be reliable, but the accuracy or completeness is not guaranteed. Before using this product, you must evaluate it and determine if it is suitable for your intended application. You assume all risks and liability associated with such use. Any statements related to the product which are not contained in 3M’s current publications, or any contrary statements contained on your purchase order shall have no force or effect unless expressly agreed upon, in writing, by an authorized officer of 3M.

Warranty; Limited Remedy; Limited Liability.

This product will be free from defects in material and manufacture at the time of purchase. 3M

MAKES NO OTHER WARRANTIES INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED

WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. If

this product is defective within the warranty period stated above, your exclusive remedy shall be, at 3M’s option, to replace or repair the 3M product or refund the purchase price of the

3M product. Except where prohibited by law, 3M will not be liable for any indirect, special, incidental or consequential loss or damage arising from this 3M product, regardless of the legal theory asserted.

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© 3M 2011. All Rights Reserved.

3M Electronic Solutions Division

Thank You

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© 3M 2011. All Rights Reserved.