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GERMAN
TECHNOLOGY
Advanced Waste to Fuel Technology
Efficient waste management
solutions
www.greenalliance.eu
Alliance Ventures Ltd.
Advanced Renewable Projects
biofuels@allianceventures.eu
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www.greenalliance.eu
Overview
Problems
Current solutions
Issues
Solution
Benefits
Technology
Alliance Ventures Ltd.
Advanced Renewable Projects
biofuels@allianceventures.eu
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www.greenalliance.eu
Problems
Massive amounts of urban and industrial waste
Necessity to recycle and minimize environmental
impact and hazards
High cost of managing Recycling programs
Inefficiency of Recycling programs
Alliance Ventures Ltd.
Advanced Renewable Projects
biofuels@allianceventures.eu
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www.greenalliance.eu
Current solutions
Incineration
• Obsolete
Landfill
• Obsolete
Recycling – Separation on source
• Inefficient – High Cost
Recycling – Separation at the factory
• More efficient – High Cost
Recycling – Automated separation at the factory
• Higher Efficiency – Higher Cost
Alliance Ventures Ltd.
Advanced Renewable Projects
biofuels@allianceventures.eu
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www.greenalliance.eu
Issues with current solutions
Some methods
have high
environmental
impact and are
obsolete
All solutions have
high Costs both
CAPEX and OPEX
All methods have a
significant landfill
impact and cost
Municipalities have
great difficulties to
fund sustainable
waste management
solutions
Alliance Ventures Ltd.
Advanced Renewable Projects
biofuels@allianceventures.eu
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www.greenalliance.eu
Solution
Waste to Fuel conversion

Minimal
Environmental
Impact
Municipal
waste
Collection
Metal /
Glass
Separation



Rest
Minimal Operating
Costs
Long Term
Revenues
Processing
Metal
Glass
Output
Metal
Glass
Fuel
Fertilizer/
Ash
Financials
PROFIT
PROFIT
PROFIT
PROFIT
Conversion
100% Recycling
Alliance Ventures Ltd.
Advanced Renewable Projects
biofuels@allianceventures.eu
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www.greenalliance.eu
Technology
Breaking down of long chain molecules into synthetic
fuel
Alliance Ventures Ltd.
Step 1
Mixing and cracking
feedstock
Step2
Separating
hydrocarbons from mix
Step 3
Distilling Synthetic Fuel
Advanced Renewable Projects
biofuels@allianceventures.eu
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Process
INPUT
WASTE TREATMENT
• MSW (municipal solid
waste)
• All Plastics
• Animal waste
• Mineral oils
• Sewage Sludge
• Agricultural waste
• Biomass Cultivated
• Separate Glass/Metal
• Create Feedstock
• Particle Size : 25mm
• Humidity: 20%
• Inorganics: 5%
PRODUCTION
OUTPUT
• 1.2 tns mass = 500Kg
Synthetic Fuel
• No Chimneys
• No Pollution
• No Furans
• No Dioxins
• No Heat
• SYNTHETIC FUEL
• FUEL DIESEL QUALITY
• Cetane number : 65
• Freezing point : -20 oC
• ASH
• Fertilizer
• Construction Raw Material
Alliance Ventures Ltd.
Advanced Renewable Projects
biofuels@allianceventures.eu
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www.greenalliance.eu
INPUT
Recycled Paper
MSW
Agricultural
Waste
Sewage Sludge
Plastics
Tyres
Alliance Ventures Ltd.
Advanced Renewable Projects
biofuels@allianceventures.eu
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www.greenalliance.eu
WASTE PROCESSING
Shredding
Alliance Ventures Ltd.
Separation
Advanced Renewable Projects
Coneying
biofuels@allianceventures.eu
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The BML Technology
Diesel Fuel Production from Biomass by Hydrogenation Diesel
(παραγωγή καυσίμων από βιομάζα με υδρογόνωση )
Cellulose (κυτταρίνη)
C6H10O5 = 2,5 CO2 + (CH2)n (3,5) + H (3)
C (Lignite) + C6H10O5(Cellulose) = (CH2)n + m CO2 .
33 Hydrocarbons on the brown coal + 52.8 Carbon from
lignite + 13.9 CO2 formed from oxygen + 358 Cellulose =
202,6 Hydrocarbons (Diesel) + 255,4 CO2 . 33
Hydrocarbons on lignite + 52,8 Carbon from lignite + 13,9 CO2
including oxygen O + 358 Cellulose = 202,6 hydrocarbons (Diesel) +
255,4 CO2
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THE BML TECHNOLOGY
The BML--‐Technology is the one and only technology, which can
convert all organic input material (plastic, straw, paper, wood,
olive residues, MSW etc.)
In a sustainable ecological and economical way. Because we have
temperatures of under 280°C centigrade, we don´t produce any of the
Most toxic products like dioxins and furans.
The main product we can produce with the BML--‐Plants is high quality
Diesel fuel, which conforms to the European Diesel Norm EN 590 and
can be used directly in all diesel engines.
Also when we use biomass as input material we get synthetic diesel
fuel, which conforms to EN 590 (no biodiesel!)
Byproducts are distilled water, Co2, salt (mineral salt when you use
biological residues) and ash (from the inorganic of the input material).
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The process
The process consists of the following steps:
1.Mixing, crushing, dehydrating (squeezing) the biomass
2.High-pressure compression and grinding of the biomass in an oxygen-free
atmosphere
3.Mixing with a cheap and reusable catalyst, mainly a special prepared aluminumoxide, Al2O3
4.Introduction of the material in the kiln by an off-center screw.
5.Chemical-catalytical conversion (depolymerisation) in the kiln at temperatures of
about 320 to 380 °C in an oxygen-free atmosphere to Diesel oil
6.Distillation of the produced oils in a distillation column and separation from water,
char and some dust of the catalyst powder.
7.Use of produced gas and up to 10 % of oil in a CHP-facility for the production of
heat and electricity for the supply of the whole plant
8.Storage of the oil in a tank for sale
9.Option: cogeneration of electricity and heat.
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Plant in Spain
This commercial plant was built in 2013/14 in Albacete, Spain.
• Input material: Old tires, approx. 800 kg/h
• Capacity: approx. 20 tons per day (about 7000 tons/a
• Output: 50-55 % Diesel, 20 to 22 % Gas (used for CHP), 3-8 % Char, 6-10 %
steel wire braiding from tires, 8-10 % aromatics
• Efficiency: > 80 %
• CHP: 450 kW
• Licenses cost
• Buildings for storage material etc,
• Installation cost
• Travel expenses for 3 supervising engineers and technicians
• Hotel and lounge expenses
• Supervising cost
+ Spain
BML process – 2x6500 t/y Synthetic diesel
production based on plastic & used car tires.
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BML Synthetic Diesel production
from MSW
Case: MSW recycling Tarragona center
Alliance Ventures Ltd.
Case: KDV 2000 Tarragona
center
Advanced Renewable Projects
biofuels@allianceventures.eu
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OUTPUT
Alliance Ventures Ltd.
Advanced Renewable Projects
biofuels@allianceventures.eu
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www.greenalliance.eu
Synopsis
Waste to Fuel conversion
Zero
Environmental
Impact
100% Recycling
Revenue
Generating
Positive Income
for
Municipalities
and Operators
Alliance Ventures Ltd.
Advanced Renewable Projects
biofuels@allianceventures.eu
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www.greenalliance.eu
Alliance Ventures Ltd.
Turnkey solution
Financing
Engineering
Operation
Procurement
Development
Alliance Ventures Ltd.
Advanced Renewable Projects
biofuels@allianceventures.eu
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Thank you for your attention
Thomas Ferfyris
Dipl.Ing
www.greenalliance.eu