PERFORMANCE 2009-10
R
E
S
U
L
T
S
A
C
H
I
E
V
E
M
E
N
T
S
*
On behalf of our Valves family, We
would like to convey our sincere
thanks for the contribution done by
every one of you to enable us achieve
and surpass the targets.
GM (Valves)
Valves :: Performance 2009-10
Actuals
Budget
2008-09
2009-10
Area
Physical Financial Physical Financial
(M.T)
(Lakhs)
(M.T) (Lakhs)
Actuals
2009-10
Physical Financial
(M.T) (Lakhs)
Direct
9029
45137
10680
52000
11093
54011
Boiler
3275
13543
4940
22079
4524
20220
SBG
326
4024
260
4000
267
4114
Total
12630
62704
15880
78079
15884
78345
% Increase
wrt 2008-09
26%
VALVES – CASH COLLECTION 2009-10
Rs Lakhs
Against
Despatch
Advance
Total
*
%
increase
to 08-09
MARCH
2010
Actuals
21%
8049
8289
22%
3155
38943 40820 42445 44320 47188
21%
11204
2008-09
Actuals
2009-10
Budget R.E
Flash
Actuals
32156 38320 38320 38320 38900
6787 2500 4125 6000
Record collection of 112 Crs. in a single month
* Record Despatch collection for FY :
389 Crs
* Total collection is 21% more than last year
MAJOR HIGHLIGHTS :: 2009-10
TURNOVER :
An all time high Completions of 15884 Mts,valuing Rs 783 Cr
achieved, which is 26% higher than the previous year.
ORDERBOOK :-

Rate Contract with Daleel Petroleum OMAN extended for one more
year up to May 10. Order to a total value of Rs.3.5 Crs for 36
sets obtained.
 Order booking for Valves crosses 1000 Crs. mark for the first time.
 Order worth Rs.75 Crs. received for Oil Field Equipment.
CASH COLLECTION : Cash Collection of Rs.472 Crs achieved which is 21% higher
than the previous year.
IMPROVEMENT INITIATIVES
New Product Development:

Design developed for Hot Reheater Isolating device Size 28”-Class 900 in C12A Material and
supplied to Dadri 5 & 6 , Simhadri 3 and Jajjar 1, 500 MW Projects.

Modified Portable Safety Relief Valve developed and have been commercialised.

CE marking approval obtained for Electro-matic Relief Valve and Direct Water Level Gauge to
enable supply to Koniambo project .
 Y Type Globe Valve-1500 class was successfully manufactured. These valves will have less pressure
drop in applications & these valves will replace existing T type valves in future.

Angle Type Turbine By Pass Valve AV 140 has been successfully manufactured and tested for
North Chennai 600 MW. The same type Valves will be supplied for all on going 600 MW projects.

Check Valve 1”4500 class manufactured which is highest rating in the forged steel category
required for super critical units.
 Angle Drain Valve were successfully manufactured & commercialized. These valves were hitherto
imported for 250,500 and 600MW by Hardwar & Hyderabad. Expected turn over is 25 Crs
annually. Also NTPC has approved our Angle Drain Valves for Bongaigoan 2X 250 MW
Projects.
IMPROVEMENT INITIATIVES
New Product Development:
(contd…..)

Design developed for 15 new types of valves to 660 and 800 MW Super Critical Units.

Successfully developed Air diverter Valve (Spiess valve) for FBC & HRSG and supplied to SLPPGIPCL. Earlier this valve was imported from only one source M/s. Laun, Germany.

4 nos of BHEL developed Severe Service Control Valves for Super Heater &Reheater Spray Lines
for Raichur 250MW Unit.
Parametric Analysis
Parametric Analysis for “High Pressure Gate Valves” successfully developed in association with
M/s Design Tech., Hyderabad. This will enable to develop any new size/rating within a
short time of 10 days.
Other highlights.

Extensive use of Reverse Auction in finalising Major Rate Contracts / Tenders for Castings ,
Forgings and Sub-deliveries conducted for Procurement- resulted in saving of Rs. 625 Lacs .
 Rate contract finalised for the first time for all Sub-contracting items.
.
OTHER HIGHLIGHTS (Contd…..)
 Elbowdown Valve body developed in fully machined condition from a firm in
Coimbatore which is towards enhancing manufacturing capacity towards achieving for
15000 MW capacity annually.

Outside source developed for electroplating, this is towards eliminating effluents
generation and to meet the guidelines of environmental concerns.

Elimination of threading operation in 20” -2850 class Gate Valves (Main Steam Stop
Valve) ,16” and 20” Quick Closing Non Return Valve leading to cycle time reduction.

Indigenous manufacture of pneumatic actuators for OFE successfully established and
supplied 50 Nos.
Record supply during the year : 26 Nos. of Main Steam stop valves for 500 MW as against 12 Nos. previous year.
 120 Nos. of Elbowdown Valve for 500 MW as against 42 Nos. during previous
year.
 11 Nos. 32”600# Cold Reheat Non Return Valve as against 3 Nos. during previous year.
 20 Nos. HP Bypass system – ARS 140 as against 4 nos during previous year.
*