Mechanical Cylinders 1 Wormgear 2 Spherical plain bearings 3 Motor flange, IEC-norm 4 Lubricator 5 Air vent 6 Spindle nut 7 Trapezoidal spindle 8 Cylinder tube 9 Piston tube 10 Sealing 11 Wiper 12 Rotation stop Near-zero Environmental Impact About PMC Swedrive PMC Swedrive’s mechanical cylinders are replacing the heavy duty linear movement pneumatic and hydraulic cylinders that have been used for so long. PMC Swedrive AB is one of Scandinavia’s leading manufacturers of industrial worm gears, screw jacks and high quality customised solutions. Mechanical Cylinders Set New Standard Quality, Speed and Flexibility Close Collaboration Cuts Costs The hallmark of all our products is the high quality which, in combination with always being at the forefront of technological developments, enables us to offer our customers energy efficient and cost-optimised products. With a lasting partnership in mind, we couple our know-how in designing and manufacturing gears with our customer’s expertise to create a product that is optimised for its purpose. Our unique cylinder series stems from many years’ experience in the field of gears and mechanical jacks. Minimal environmental impact, appropriate where there are high demands on oil leakage Low noise level Today our cylinders are found in a range of industries, including the defence industry, paper and pulp industry, materials handling, shipbuilding, medical device industry and other areas that require optimum functionality in demanding environments. Low energy consumption (only during movement) Minimal environmental impact is reason enough to switch from traditional pneumatic and hydraulic systems. But there are many other reasons: Easy to control desired stroke lengths and response times Minimal suspension, easy to safeguard against undesirable movements at static load Exact positioning and repetition accuracy Our modular basic range and flexible production process allows us to quickly adapt and customise each individual order. This also makes the total cost of the solution significantly lower than by using standard components only. In addition, it delivers a product that is optimised in technical performance, energy consumption, mounting dimensions, serviceability and environmental demands. This way we always find the best solution. The speed is independent of direction of force and load size Quick and easy installation Possible to run several cylinders parallel by using mechanical or electrical shafts Copyright PMC Swedrive AB 2014 All rights reserved. No reproduction – including extracts – is allowed with the consent of PMC Swedrive. PMC Swedrive reserves the right to alter the design and other data in this catalogue without prior notice. Catalogue issue 14-03 2 PMC SWEDRIVE AB Fully enclosed design facilitates use in a range of troublesome environments Minimal service needs PMC SWEDRIVE AB 3 MECHANICAL CYLINDER MCT30 Up to 30kN stroke length 0-2300mm Speed 246-5340mm per min. 42,5 R42,5 (both ends) Max. permitted compression with regard to buckling 28 (both ends) Ø30 (both ends) Lmin = 407+SL+C Lmax = 407+2xSL+C 50 Power (kN) 30 50 78 D 123 Motor dimensions (mm) At heavy load and stroke length exceeding 368 mm increase the mounting dimensions according to the following formula: C=0.25xSL-92 SL=Stroke Length Output/Motor Transmission: 7,33:115,5:121:1 31:140:1 MECHANICAL CYLINDER MCT30 TR40x14 rpm 6,9 8,7 12 15 0,37kWLoad (kN) 2,55,26,69,211 V (mm per min.) 1338 630 468 318 246 71B-4 ED(%) 468 318 246 ED(%) 1338 630 468 318 246 1266 936 630 492 35 38 415048 V (mm per min.) 80A-4 2670 1266 936 630 492 24 25 283432 0,75kWLoad (kN) 5,7 11 142025 V (mm per min.) 80B-4 13 14161918 ED(%) ED(%) 2670 1266 936 630 492 17 19 202524 1,1kW Load (kN) 11 232930 1,1kW Load (kN) 8,7 17 223030 V (mm per min.) ED(%) 1338 630 468 318 V (mm per min.) 90A-4 9 101113 ED(%) 2670 1266 936 630 492 12 13 141716 0,37kWLoad (kN) 1,4 2,93,75,26,5 0,37kWLoad (kN) 1,0 2,1 2,83,94,9 V (mm per min.) 71A-2 ED(%) 2670 1260 936 636 492 V (mm per min.) 71A-2 27 29313837 ED(%) 5340 2532 1872 1260 984 35 38 415048 0,55kWLoad (kN) 2,5 5,06,49,011 0,55kWLoad (kN) 1,8 3,7 4,86,88,5 V (mm per min.) 71B-2 0,75kW ED(%) 2670 1260 936 636 492 18 19212625 Load (kN) 3,5 7,3 9,4 13 16 V (mm per min.) 2670 1260 936 636 492 80A-2 ED(%) 13 14161918 V (mm per min.) 70B-2 ED(%) 5340 2532 1872 1260 984 24 25 283432 0,75kWLoad (kN) 2,75,47,11012 V (mm per min.) 80A-2 ED(%) 5340 2532 1872 1260 984 17 19 202524 1,1kW Load (kN) 5,5 11142025 1,1kW Load (kN) 4,2 8,6 111519 V (mm per min.) 80B-2 ED(%) ED= permitted operating time per hour PMC SWEDRIVE AB 630 18 19212625 ED(%) 2670 0,55kWLoad (kN) 4,0 8,3 101418 1400 V (mm per min.) 90A-4 4 1338 0,75kWLoad (kN) 7,6 15192730 80B-4 2800 ED(%) V (mm per min.) 71B-4 27 29313837 2800 1400 V (mm per min.) 80A-4 Output/Motor Transmission: 7,33:115,5:121:131:140:1 3,4 0,55kWLoad (kN) 5,4 11141923 Load (kN) 0,37kW Stroke length (m) 108 A 64 MECHANICAL CYLINDER MCT30 TR40x7 rpm 50 42,5 Motor A(standard) A(brake motor) D 71B337 397142 80A387 429160 80B387 429160 90A407 456180 2670 1260 936 636 492 9 10111312 V (mm per min.) 80B-2 ED(%) 5340 2532 1872 1260 984 12 13 141716 ED= permitted operating time per hour PMC SWEDRIVE AB 5 MECHANICAL CYLINDER MCT75 Up to 75kN stroke length 0-2300mm Speed 249-4800mm per min. R45 Ø32 A Power (kN) 46 24 Lmin = 475+SL+C Lmax = 475+2xSL+C Anti-rotation flange Ø 120 75 D 135,5 Detail A (both ends) 40 Motor dimensions (mm) Motor A(standard) A(brake motor) D 90A365 414 180 100A413 465 200 100B432 465 200 112A440 508 224 81,5 At heavy load and stroke length exceeding 520 mm increase the mounting dimensions according to the following formula: C=0.25xSL-130 SL=Stroke Length 11 24 29 34 46 1,1kW Load (kN) 9,0 182226 32 487 400 320 249 75 2,2kW Load (kN) 17 394656 60 V (mm per min.) 1200 487 400 320 249 V (mm per min.) 1200 70 487 75 400 75 320 V (mm per min.) 100A-4 ED(%) 3kW 7 8 89 100B-4 ED(%) 45 75 4kW V (mm per min.) 1200 487 Load (kN) 5,4 11 15 18 23 1,1kW V (mm per min.) 2400 974 800 640 498 1,1kW 974 800 640 498 12 14 141515 2400 V (mm per min.) 640 2400 34 60 974 7 8 4800 4,6 9,0 10 1948 1600 1280 13 16 996 80B-2 Load (kN) 12 24 31 37 46 2,2kW Load (kN) 9,2 202328 35 V (mm per min.) 2400 974 800 640 498 2,2kW 90B-2 ED(%) ED(%) Load (kN) V (mm per min.) 9 11 1112 12 16 2400 36 974 43 800 52 640 64 498 V (mm per min.) 90B-2 3kW ED(%) 800 9 10 1011 Load (kN) V (mm per min.) 974 19 22 2223 24 80B-2 ED(%) 7 8 89 9 100B-2 ED(%) 4kW Load (kN) 22 49 58 71 75 4kW V (mm per min.) 2400 974 800 640 498 112A-2ED(%) ED= permitted operating time per hour 5 6 66 7 24 27 283031 4800 1948 1600 1280 996 12 14 141515 Load (kN) 12 283340 49 V (mm per min.) 100B-2ED(%) 2400 Load (kN) 112A-4ED(%) 5 6 24 27 283031 Load (kN) 25 546060 V (mm per min.) Load (kN) 2800 1400 Load (kN) 1400 73 100B-4ED(%) 498 60 4kW 3kW 640 48 33 800 24 3kW 974 Load (kN) 9 11 1112 12 ED(%) 2400 90A-4 112A-4ED(%) 2800 V (mm per min.) 19 22 2223 24 ED(%) 100A-4 ED(%) PMC SWEDRIVE AB Output/Motor Transmission: 9,33:123:1 28:135:145:1 1200 2,2kW 6 rpm Load (kN) 90A-4 MECHANICAL CYLINDER MCT75 TR50x16 V (mm per min.) 1,1kW Stroke length (m) R45 138 A Output/Motor Transmission: 9,33:123:128:135:1 45:1 60 Ø32 MECHANICAL CYLINDER MCT75 TR50x8 rpm Max. permitted compression with regard to buckling 0 28-0,1 4800 1948 1600 1280 996 9 10 101111 Load (kN) 17 374554 60 V (mm per min.) 112A-2ED(%) 4800 1948 1600 1280 996 7 8 889 ED= permitted operating time per hour PMC SWEDRIVE AB 7 MECHANICAL CYLINDER MCT150 Up to150kN stroke length 0-2300mm Speed 228-4584mm per min. R67,5 Ø50 Max. permitted compression with regard to buckling 0 Ø52-0,1 Power (kN) 58 A 40 Ø 130 Lmin = 565+SL+C Lmax = 565+2xSL+C Anti-rotation flange Ø50 63 D 167 Detail A (both ends) Motor dimensions (mm) Motor A(standard) A(brake motor) 100A453 505 112A472 548 132A501 572 132B539 624 At heavy load and stroke length exceeding 520 mm increase the mounting dimensions according to the following formula: C=0.35xSL-89 SL=Stroke Length A 110 Output/Motor Transmission: 11:1 19:1 22,5:138:1 55:1 1146 666 558 330 228 27 29 293336 V (mm per min.) 100A-4 ED(%) 2292 1332 1116 660 456 34 37 374245 4.0kWLoad (kN) 355868 103 120 V (mm per min.) 112A-4 ED(%) 5.5kW 1146 666 558 330 228 15 16 161820 Load (kN) 63 104 121 150 V (mm per min.) 1146 666 558 330 1400 4.0kWLoad (kN) 457486 131 150 V (mm per min.) 112A-4 ED(%) V (mm per min.) 11121213 132A-4 ED(%) 7.5kW Load (kN) 81 142 150 7.5kW V (mm per min.) 1146 666 558 ED(%) 27 29 293336 1116 456 660 14151517 110 120 1116 456 1332 1332 2.2kW Load (kN) 660 2292 67 1116 660 2292 2.2kW Load (kN) 12 19 233649 1332 1116 V (mm per min.) 132B-4 ED(%) 2292 1332 19 20 202325 Load (kN) 132B-4ED(%) 899 V (mm per min.) 2292 5.5kWLoad (kN) 498094 120 132A-4 ED(%) V (mm per min.) 90B-2 ED(%) 101111 9 15 182738 4584 2664 2232 1320 912 34 37 374245 4.0kW Load (kN) 22 37 446893 4.0kW Load (kN) 17 29 345373 V (mm per min.) 112A-2 ED(%) 2292 1332 1116 660 456 15 16 161820 5.5kWLoad (kN) 31526195 131 V (mm per min.) 132A-2 ED(%) 2292 1332 1116 660 456 11 12 121314 2800 1400 Output/Motor Transmission: 11:1 19:1 22,5:138:1 55:1 2.2kW Load (kN) 19 31 365574 V (mm per min.) 90B-2 2800 rpm PMC SWEDRIVE AB MECHANICAL CYLINDER MCT150 TR60x18 2.2kW Load (kN) 24 40 477196 100A-4 ED(%) 8 Stroke length (m) R67,5 190 MECHANICAL CYLINDER MCT150 TR60x9 rpm 85 Ø50 D 200 224 264 264 V (mm per min.) 112A-2 ED(%) 4584 2664 2232 1320 912 19 20 202325 5.5kWLoad (kN) 24414874 101 V (mm per min.) 132A-2 ED(%) 4584 2664 2232 1320 912 14 15 151718 7.5kWLoad (kN) 437285 131 150 7.5kWLoad (kN) 345666 102 120 V (mm per min.) 2292 1332 1116 660 456 V (mm per min.) 132B-2ED(%) 899 10 10 132B-2 ED(%) ED= permitted operating time per hour ED= permitted operating time per hour 4584 2664 2232 1320 912 10 11 111213 PMC SWEDRIVE AB 9 MECHANICAL CYLINDER MCT250 Up to 250kN stroke length 0-2300mm Speed 241-6054mm per min. 0 R82,5 Ø67-0,3 A Max. permitted compression with regard to buckling Ø70 60 Anti-rotation flange Lmin = 665+SL+C Lmax = 665+2xSL+C 75 Power (kN) R65 D 225 Detail A (both ends) Ø 145 Motor A(standard) A(brake motor) 132A553 617 132B571 656 160A707 774 160B707 774 80 Motor dimensions (mm) D 264 264 320 320 118 V (mm per min.) 2800 483 286 241 V (mm per min.) 3027 1143 966 571 483 132A-4 ED(%) 28 30 303536 7,5kW Load (kN) 58 142 166250250 7,5kW Load (kN) 46 114 133200200 V (mm per min.) 1514 571 483 286 241 132B-4 ED(%) 17 18 182121 11kW 86 Load (kN) V (mm per min.) 1514 210 571 245 483 1400 23 25 252829 11kW 1514 571 483 3027 1143 966 571 483 20 22 222526 Load (kN) 69 169 197 V (mm per min.) 3027 1143 966 160A-4 ED(%) 111212 15kW V (mm per min.) V (mm per min.) 132B-4 ED(%) 15kW Load (kN) 117250250 141515 Load (kN) 94 200 V (mm per min.) 3027 1143 160B-4ED(%) 899 160B-4 ED(%) 5,5kWLoad (kN) 21526195 110 5,5kW Load (kN) 17 42 497688 V (mm per min.) 132A-2 ED(%) 3028 1143 966 571 483 V (mm per min.) 132A-2 ED(%) 23 25 252829 10 11 111313 6054 2286 1931 1143 966 28 30 303536 7,5kWLoad (kN) 297285 131 152 7,5kWLoad (kN) 235868 105 122 V (mm per min.) 3028 1143 966 571 483 132B-2 ED(%) 17 18 182121 11kW 43 107 126195226 Load (kN) V (mm per min.) 3028 1143 966 571 483 V (mm per min.) 132B-2 ED(%) 11kW Load (kN) V (mm per min.) 160A-2 ED(%) 11 12 121415 160A-2 ED(%) 15kW 59 148 173250250 15kW PMC SWEDRIVE AB 571 Output/Motor Transmission: 9,25:124,5:129:149:158:1 5,5kWLoad (kN) 348397 147 170 42 104 121184212 1514 132A-4 ED(%) 160A-4 ED(%) 10 rpm 2800 1400 At heavy load and stroke length exceeding 688 mm increase the mounting dimensions according to the following formula: C=0.25xSL-172 SL=Stroke Length MECHANICAL CYLINDER MCT250 TR80x20 Output/Motor Transmission: 9,25:124,5:129:149:158:1 5,5kW Load (kN) R82,5 220 A MECHANICAL CYLINDER MCT250 TR80x10 rpm Stroke length (m) 105 Ø70 Load (kN) V (mm per min.) 3028 1143 966 571 483 Load (kN) V (mm per min.) 160B-2ED(%) 899 10 11 160B-2 ED(%) ED= permitted operating time per hour ED= permitted operating time per hour 6054 2286 1931 1143 966 20 22 222526 34 86 101156181 6054 2286 1931 1143 966 14 15 151718 47 118 138200200 6054 2286 1931 1143 966 10 11 111313 PMC SWEDRIVE AB 11 ACCESSORIES Limit sensor Example of a mechanical cylinder installation. A limit sensor can be mounted on existing track on the MCT30 cylinder. For the MCT75, 150 and 250, an external sensor track is mounted. Specifications Supply voltage 12/24V AC/DC Sensor Reed breaker Connection2-wire Specifications Supply voltage 5-240V AC/DC Sensor Reed breaker Connection2-wire Linear sensor Through shaft Potentiometer-based absolute linear position sensor with good precision for external mounting on all units. Specifications Supply voltage < 40 VDC Output signal Potentiometer / 4-20 mA Resolution unlimited Linearity ≤400mm stroke length <0.07% FS >400mm stroke length <0.05% FS Repeatability < 0.013 mm Cladding class IP 55 12 PMC SWEDRIVE AB Specifications Size Diameter Shaft Length Wedge(WxHxL) MCT3014j6 MCT7519j6 MCT15024j6 MCT25028j6 25 25 40 40 5x5x20 6x6x20 8x7x32 8x7x32 All dimensions are in mm. PMC SWEDRIVE AB 13 A Nordic Base – but a Global Market PMC Swedrive is part of the PMC Group, the leading Nordic supplier of turnkey solutions within PMC – Power, Motion, Control. The PMC Group’s expertise extends to hydraulics, electromechanics, lubricating systems and pneumatics. The Group develops, manufactures and markets systems and components. Our customers are mainly found in the areas of Energy, Offshore & Marine, Mobile Systems and Industry. The majority of the Group’s customers operate on a global market and have a presence outside the Nordics.The Group operates on a non-border basis, following closely on the heels of its customers out in the world. The PMC Group operates in eleven countries and is globally oriented. The Nordic Leader in Hydraulics PMC is the leading supplier of industrial hydraulic solutions in the Nordics. The Group’s expertise also extends to electromechanics, lubrication systems and pneumatics, which enables PMC to deliver unique turnkey solutions. Global Thinking The majority of the Group’s customers operate on a global market and have a presence outside the Nordics. The Group operates on a non-border basis, following closely on the heels of its customers out in the world. PMC is their global partner. Unique Expertise In partnering with global leaders, PMC has amassed unique expertise in several application areas. The Group is striving to establish global leading positions in these niches. 14 PMC SWEDRIVE SWEDRIVE AB AB 2 PMC PMC SWEDRIVE AB 15 PMC SWEDRIVE AB Box 4 341 02 Lagan Besöksadress: Prästtorpsvägen 14 341 51 Lagan Tel: +46 (0)372-265 00 Fax: +46 (0)372-265 49 E-post: info@pmcswedrive.se www.pmcswedrive.se www.pmcgroup.se