A wood-biorefinery cluster in northern Sweden Clas Engström, CEO Processum Biorefinery Initiative AB 2013-03-12 SP PROCESSUM Cooperation, Open Innovation, Business-oriented, Clusterhost, R & D • Started 2003 • Turnaround 20 million SEK • 17 employees •130 Biorefinery R&D project since 2008 • Hosting the VINNVÄXT-initiative the Biorefinery of the Future • Financing; Memeberchip fees, Structural funds, Interreg, Vinnova, County council of Västernorrland, Region Västerbotten, Örnsköldsviks kommun och Umeå kommun, Kempe Foundation, Swedish Energy Authority . •Part of the SP-group since may The Challenge Our region and the site Our cluster region The Biorefinery of Örnsköldsvik The Cluster 1 million m3 Sustainable Forestry! Annual forest growth 120 million m3 The Biorefinery in Örnsköldsvik Steam, electricity & district heating Process Engineering Development and new products in the upR and-running &D Ethanol products Talloil •fuels Cellulose •chemicalsSweden forest biorefinery in Örnsköldsvik, CO2 derivatives Ethanol Specialty cellulose Energy Hans Grundberg Lignosulfonate Biogas Products of Mo and Domsjö in 1945 What is biorefining? Further development of pulp and paper mills, saw mills, CHPplants etc. – or Search for drop in chemicals for chemical industry – or Something completely new Focus INNOVATION Opportunities Biogasproduction i Craft mill Förstudie: Identifiera lämpliga restströmmar i ett sulfatbruk för biogasproduktion Projekt med M-real, JTI, och Processum PuriMeth – Pilot Equipment INTERNAL Butanol A unique collaboration between the Swedish chemical industry and the forest industry Olefins Forest industry + Chemical industry Methanol Forest Chemistry - back to the future Platform chemicals from wood for making green polymeres and chemicals Renewal of two important export industries in Sweden Adresses climate change Will identify the need for political decisions to realize the bioeconomy vision Syngas Sugar System analysis and LCA Discussion platform Transport requirement of 1 kWh for: Pelletized torrefied wood Wood pellets Wood chips, Processums pilot park BIOMASS BIOMASS PRODUCT A unique test site for lignocellulose processing Pilot and demo facilities worth >100 million euro DME pilot Entrained flow gasification pilot Indirect gasification pilots Torrefaction pilot Algae pilot Dryer pilots Wood fractionation pilot Pelletizer pilot Cellulosic ethanol demo Chemical synthesis pilot Viscose and spinning pilot Pulping pilot Membrane filtration pilot Unit operation pilots Gasification pilots TMP pilot Chipping pilot More Biorefining… From forest to food Residual process streams Wood Single Cell Protein Food Cultivated fish From lab to demo scale Agar plates Pilot bioreactor Shake flasks Laboratory bioreactor The Swedish demo plant for cellulosic ethanol Feed experiments on fish Various feed formulations containing SCP has been produced and are at the moment beeing tested on the fish Tilapia Our view on biorefining? All biorefineries are unique! Many products to maximise value and minimise footprint! Applicable to old and new sites! All technologies can be of relevance – DO NOT TRUST OR WAIT FOR THE ONE Networking and open R&D will speed things up Many technologies ready for scaling up Is the green market there yet? Shall we wait? Forest Industry in Northern Sweden are doing well in R&D and commercialisation, but big scale ups are a challenge The Cluster Processums organisation 21 medlemsföretag Processum Intresseförening 40 % 60 % SP Processum AB Projekt, program och övriga aktiviteter Bio4Energy Research Platforms Bio4Energy consists of seven research platforms, each with a own strong research profile. Platform Biochemical Platform Environmental Platform Platform Feedstock Process Integration Platform Catalysis and separation Platform Thermochemical Platform Forestry products, Agriculture by-products, Waste Fractions Pre-treatment and Fractionation Together they cover a complete system with all tools needed to achieve environmentally and climatically sound biorefineries based on non-food biomass. Biofuels, ”Green” Power, District Heating, Green Chemicals, Pulp and Paper Processums långsiktiga finansiering 25000000 20000000 Processums finansiering Ökning Vinnväxt eft. Utvärdering VINNVÄXT ökning Reception Controller, Företag Patentingenjör, företag Skogskemi VINNOVA Mittskandinavien ERUF Mittskandinavien LST Forest Refine (LSTY + ERUF) Centrum Bioraffinaderi 2 ? Centrum Bioraffinaderi VINNVÄXT Länsstyrelsen Y Vinnväxt Örnsköldsviks kommun Umeå kommun Regionförbundet BC Medlemsavgifter i vinnväxt Medlemsavgifter ej Vinnväxt Ökning Vinnväxt eft. Utvärdering Ökning Vinnväxt eft. Utvärdering 15000000 Ökning Vinnväxt eft. Utvärdering Ökning Vinnväxt eft. Utvärdering 10000000 5000000 V T I N N V Ä X Strufo V T I N N V Ä X Medl. Avg. Strufo Medl. Avg. V T I N N V Ä X Strufo Medl. Avg. V T I N N V Ä X Medl. Avg. V T I N N V Ä X 0 2012 2013 2014 2015 2016 Med Avg. SP – EN SAMLANDE KRAFT INOM BIOEKONOMIN SP TRÄ • EcoBuild • Mistra Future Fashion • Skogskemi Vision SP ska vara en samlande kraft och central resurs som bidrar med kunskap, forskningsresurser, processledning, testbäddar och samordning mellan bioekonomiinitiativ i Sverige. Emerging Power House in Biorefining Emerging Power House in Biorefining Emerging Power House in Biorefining Emerging Power House in Biorefining Emerging Power House in Biorefining Emerging Power House in Biorefining Emerging Power House in Biorefining Lessons learnt Network and credibility takes a long time to build Tacit knowledge very important Long term finance important Cooperative spirit successful “Region” is growing Network increasingly outside the region Successful in strengthening existing industry structure Forest Industry in Northern Sweden are doing well in R&D, but big scale ups and commercialisations are a challenge Demos and pilot parks are important Policy very important to take the next step – long term demand boosting measures Thank you for your attention!