Chapter 1 The role of Purchasing in the Value Chain Program The role of purchasing in the value chain Definition of concepts Importance of purchasing to business Classification of purchasing goods New developments in purchasing Conclusions The role of purchasing in the value chain Primary activities can be divided in five generic categories: Inbound Logistics Operations Outbound logistics Marketing and sales Services The procurement function should be able to meet the material requirements related to inbound and outbound logistics, and to operations. The role of purchasing in the value chain firm infrastructure human resource management Support activities technology development procurement inbound logistics operations outbound marketing logistics & sales service Primary activities Drawn from Porter, 1985 The role of purchasing in the value chain Support activities can be divided in four generic categories: Procurement Technology development Human resources management Firm infrastructure Procurement activities may be also related to supplying products and services for the other support functions. The role of purchasing in the value chain Aspects Buying for primary activities Buying for support activities Product assortment Number of suppliers Purchasing turnover Number of Purchase orders Average order size Control Decision-making unit Limited to large Limited, transparent Very large, considerable Considerable High Depends on type of production planning Engineering, manufacturing specialists dominant Very large Very large Limited Very Large Small Limited, forecast-related or project-related planning Fragmented, varies with product or service Definition of concepts Purchasing: All activities for which the company receives an invoice from outside parties. Differentiation between: Purchasing function Purchasing department Definition: “Managing the company’s external resources in such a way that the supply of all goods, services, capabilities and knowledge which are necessary for running, maintaining and managing the company’s primary and support activities is secured at the most favorable conditions”. Procurement: All activities that are required in order to get the product from the supplier to its final destination. Definition of concepts Sourcing: Finding sources of supply, guaranteeing continuity in supply, ensuring alternative sources of supply and gathering knowledge of procurable resources. Purchasing Management: All activities that are required to manage supplier relationships. Supply Chain Management: The management of all activities, information, knowledge and financial resources associated with the flow and transformation of goods and services up from the raw materials suppliers, component suppliers and other suppliers in such a way that the expectations of the end users of the company are being met or surpassed Value Chain Management: Challenging suppliers to improve the value proposition to the end-customers of the value chain. Usually the supplier works closely together with the customer’s technical and marketing staff to reduce the product’s overall costs and add new designs or features to the product which increase the value for the end-customer. Definition of concepts Different definitions... Ordering… Buying… Purchasing… Procurement… Sourcing… Supply Chain Management… Value chain management…. Operational, short term, deal and margin oriented Strategic, long term, performance and value oriented Purchasing: relates to every activity the company receives an invoice for… Definition of concepts purchasing function ordering/ operational tactical / initial Internal customer Specification Expediting Follow Selecting Contracting Ordering and up/ evaluation evaluation Sourcing Supply Buying Procurement Supplier Importance of purchasing to business 60-85 60-80 50-70 60-80 25-50 Retailers Computers Consumer Automotive electronics Pharma 10-40 Service industry 5 12 Admin. 18 Capex 3 12 Spares 50 Services Tradeitems Produ ction parts Typical structure adapted from Kluge, 1996 Importance of purchasing to business Challenge for managers: how to manage our EXTENDED ENTERPRISE ? Sales: 100% Profit 1,5 % Value added: 20 % Question: what should managers do? Purchased materials And services: 78,5 % Purchased materials and services have a large impact on company profitability… Definition of concepts Challenge: how to manage our EXTENDED ENTERPRISE ? Sales: 100% Profit 1,5 % Value added: 20 % Question: what should managers do? Purchased materials And services: 78,5 % Suppliers determine 78,5% of total cost, innovation, carbon footprint and customer value… DuPont analysis: Capital turnover ratio 2.1 x RONA 9.9 % Sales 105 mio / × Interest free liabilities 95 mio - Other costs 40 mio Total costs 100 mio / Sales 105 mio Amounts in Euro mio - Sales 105 mio Income before tax 5 mio Margin 4.7 % Net assets 50 mio Total assets 145 mio + Purchased mat. & serv. 60 mio DuPont analysis: Capital turnover ratio 2.1 x Sales 105 mio / Net assets 50 mio Total assets 145 mio Interest free liabilities 95 mio RONA 12.4 ---9.9 % × Sales 105 mio + 25 % !! Margin 4.7 % 5.9 --- Income before tax 6.2 --5 mio Other costs 40 mio Total costs 98.8 ---100 mio / Sales 105 mio Amounts in Euro mio + Purchased mat.& serv. 58.8 --60 mio -2% Classification of purchasing goods (1) The purchasing process may concern a large variety of goods and services. In general, purchased materials and services can be grouped into the following categories: ■ Raw materials; materials which have undergone no transformation or a minimal transformation and which serve as the basis materials for a production process ■ Supplementary materials; materials that are not absorbed physically in the end product ■ Semi-manufactured products; products that have already been processed once or more times and that will be processed further at a later stage ■ Components; manufactured goods that will not undergo additional physical changes, but which will be incorporated in a system with which there is a functional relationship by joining it with other components Classification of purchasing goods (2) Finished products; all products which are purchased to be sold, after negligible added value, either together with other finished products and/or manufactured goods Investment goods or capital equipment; products that are not consumed immediately, but which purchasing value is depreciated over a period of time Maintenance, repair and operating materials (MRO items); materials, which are necessary for keeping the organization running in general and for the support activities in particular Services; labor intensive, non material activities that are executed by third parties on a contract basis New developments in purchasing 1. Seller’s market Buyer’s market 2. Increasing pressure on sales prices and margins leads to: Leveraged purchasing and supply strategies Global sourcing Supplier integration Early supplier involvement in new product development Reciprocity agreements and compensation agreements Corporate Social Responsibility and business integrity Conclusions In short, purchasing represents a business area which is being confronted with many changes and challenges. Without doubt these challenges will put purchasing and supply chain management more in the spot light in business.