API Standards Update Thank you! Steve Crimaudo Manager, Downstream Standards 1 API Tank Standards Update From – API Petroleum Facts At A Glance January 2013 release • U.S. deliveries from primary storage of motor gasoline in January 2013: 8,384,000 b/d (January 2012: 8,187,000 b/d). [API] • U.S. deliveries from primary storage of distillate fuel oil (home heating and diesel) in January 2013: 3,595,000 b/d (January 2012: 3,823,000 b/d). [API] www.api.org - Publications Standards & Statistics 2 API Tank Standards Update From – API Petroleum Facts At A Glance January 2013 release • Total petroleum products delivered to the domestic market in January 2013: 17,962,000 b/d (January 2012: 18,280,000 b/d). [API] Note: Previous month’s data is published by API on the third Thursday of each month. www.api.org - Publications Standards & Statistics 3 API History 1919: API founded as non-profit national trade association, New York City 1980s: API relocates to Washington, DC 1995: API Dallas Standards Office relocates to Washington, DC 2007: Opened first of 3 planned international offices in Beijing, China 2011: Singapore and Dubai, UAE offices opened 4 Background on API Standards Program The API Standardization Department was formed in 1923, with the first API standard published the following year on drilling threads. All industry segments now active in standardization: • Exploration and Production • Pipeline Transportation • Refining • Marketing 5 API Standards • API now publishes more than 600 technical standards covering all aspects of the oil and natural gas industry • Foundation of Self Supporting Programs • Basis for Worldwide Operations • Core of Institute’s Technical Authority 6 Standards Development Process • The API Standards program is accredited by the American National Standards Institute (ANSI) – the program was reaccredited by ANSI in Oct. 2011 following a 2010 audit. - Openness, Balance, Consensus, Due Process - Regular program audits (conducted by ANSI) • Transparent process (anyone can comment on any document in process) - All comments must be considered 7 Standards Development Process • Developed by consensus (does not mean unanimity) • Committee balance between users/owner operators, manufacturers and contractors/consultants • Standards developed using ANSI approved API Standards Development Procedures (available on-line at www.api.org) • API corporate membership is not a requirement for participation on API standardization committees. • Support from your management to participate is. 8 Use of API Standards • “De facto” international standards • Adoption by reference common by State and Federal agencies – BSEE, USCG, DOT, OSHA and EPA • API does not promote adoption - prefer voluntary use • Written for flexibility as performance based documents 9 API Standards Committee Structure Committee on Standardization of Oilfield Equipment & Materials Committee on Petroleum Measurement Committee on Refinery Equipment • Marketing/Aviation • Pipeline Transportation • Safety & Fire Protection To support the Standards there are Certification programs: API Monogram Program, Individual Certification Programs and others, www.api.org - Certification Programs 10 AST Standards API publishes over 70 standards, recommended practices, and bulletins covering various aspects of tank operations – Design & Construction – Inspection – Measurement and emissions – Safety & Fire Protection - Safe Entry, Overfill Protection – Environmental - Leak detection, Release Prevention, Emissions For committee access: mycommittees.api.org/standards/cre/scast/default.aspx Next Standards meeting: April 22 – 25, 2013 www.api.org/events-and-training/calendar-of-events.aspx 11 AST Standards - History [From 653 - Annex A: Background on Past Editions of API Welded Storage Tank Standards] • API published a specification for welded steel storage tanks in July 1936 entitled API Standard 12C, All-Welded Oil Storage Tanks. Fifteen editions and seven supplements to API 12C were published between 1936 and 1958. • API 12C was replaced by API Standard 650, Welded Tanks for Oil Storage in December 1961; 11 editions and 22 supplements, revisions or addenda to API 650 have been issued since. 12 Design & Construction API 620, Design and Construction of Large, Welded, Low-Pressure Storage Tanks • Designed for metal temperatures not greater than 250°F and with pressures in their gas or vapor spaces not more than 15 lbf/in. sq. gauge • Appendix Q covers liquefied gases at temperatures not lower than –325°F • Appendix R covers refrigerated products at temperatures from +40°F to –60°F 13 Current Edition of API 620 • Addendum 3 to the 11th Edition was published March 2012 • The 12th Edition is currently being worked 14 Approved Changes to API 620 Fall 2012 - 1 620-RQREF (625-038 as Balloted): Purpose: 620-310: Purpose: API 620 Q & R Reference to API 625 Clarify that API 620 Q or R requires the rules of API 625 for the associated tank system. Clarify Product Temp. Material requirements for Pipe in App. R Clarify the status of pipe and other A333 seamless. 15 Approved Changes to API 620 Fall 2012 - 2 620-311: Purpose: Consider the use of ASTM A844 Plate Inclusion of ASTM A844 as an alternative to A553 for 9% nickel steel. 620-329: Edit R.5.5 to include magnetic-particle testing for carbon steel. To allow the use of magnetic-particle testing when carbon steels are used in Appendix R tanks in accordance with R.5.5. Purpose: 16 API Standard 625 - Tank Systems for Refrigerated, Liquified Gas Storage • API 625 is a new standard for refrigerated tank systems • Integrates the three related standards - API 625, API 620 and ACI 376 • Brings American standards up to date with coverage of the single, double and full containment concepts 17 API Standard 625 - Tank Systems for Refrigerated, Liquified Gas Storage • API 625 and the revisions to API 620 were worked by the Refrigerated Tank Task Group (RTTG) for several years. • API 625, Tank Systems for Refrigerated Liquefied Gas Storage 1st Edition was published August 2010 • Addendum 1 to the 1st Edition is currently being worked. 18 Approved Changes to API 625 Fall 2012 - 1 625-039: Full Containment Tanks With Nozzles Purpose: Move special case of Full or Double Containment tanks with nozzles below the liquid level to the standard section defining tank types. 19 Tank Design & Construction API 650, Welded Tanks for Oil Storage – Primary construction code for refinery and storage terminal AST’s – Covers material, design, fabrication, erection and testing requirements – For tanks whose entire bottom is uniformly supported 20 Current Edition of API 650 API 650, Welded Tanks for Oil Storage • 12th Edition was published March 5, 2013!! 21 Approved Changes to API 650 Fall 2012 - 1 650-706: Purpose: Internal Floating Roof Leg Vent Setting Eliminate an arbitrary level range over which internal floating roof leg or cable activated vents must remain open. 650-746: Purpose: Definition of “f” and “fc” in V.3.1 Review values in relationship to stainless steel. Remove the reference to the tables in the definition of f. Revise the definition of fc. 22 Approved Changes to API 650 Fall 2012 - 2 650-756: Purpose: 650-764: Purpose: Clarify usage of stainless structural members within S.3.4.3 and S.3.4.4 Provide provisions for using stainless steel structural members manufactured by hot formed or built up processes. Piping Flexibility E.7.3 Clarify that the uplift displacements estimates in E.7.3.1 do not need to be added to the values in Table E-8 nor multiplied by Cd 23 Approved Changes to API 650 Fall 2012 - 3 650-765: Purpose: Revise the requirements of Sections W.4.9 & W.4.10 To reduce the requirements of manufacturers for preparing detailed design calculations for bid submittals. 24 API 650 now part of API Monogram Program • New APPENDIX Y: API MONOGRAM (informative) Y.1 Introduction Y.2 API Monogram Marking Requirements • Licenses for: - Shop Built Tanks (Appendix J) and - Fabricated Steel Plates are available www.api.org - Certification Programs 25 API 650 API Monogram Program 26 API 650 API Monogram Program Active 650 Monogram Licenses: Imeteco S.A. Guayas, Ecuador - 650-0001 Ferrofab F.Z.E. Dubai, United Arab Emirates - 650-0002 Carlos Caballero SRL Santa Cruz, Bolivia - 650-0005 Palmer Mfg & Tank, Inc. Garden City, Kansas - 650-0006 Haug S.A. Callao, Peru - 650-0007 (Applicant) 27 Tank Inspection API 653, Tank Inspection, Repair, Alteration, and Reconstruction – Referenced or adopted in state and federal regulations – Minimum requirements for maintaining the integrity of tanks after they are placed in service – Applicable to welded, riveted, non refrigerated, and atmospheric pressure AST’s 28 Current Edition of API 653 API 653, Tank Inspection, Repair, Alteration, and Reconstruction – Addendum 2 to the 4th Edition was published January 2012 Page Proofs for Addendum 3 are currently being worked. 29 Approved Changes to API 653 Fall 2012 - 2 653-260: Purpose: Weld Repair and NDE Clarify acceptance criterion for each of the weld defects described in Section 9.6. 653-267: Insulated Tank Roofs in App C Inspection Checklists Clarify Appendix C inspection checklists regarding insulated roofs especially regarding water ingress. Purpose: 30 Additional Standards being revised by SCAST - 1 12 Series Documents The 12 Series Task Group has begun work on to update the 12 Series Production Tank Standards and Specifications. Meetings are planned for the 2013 Spring Refining Meeting for those with production tank experience. 31 Additional Standards being revised by SCAST - 2 Tank Safe Entry Documents • Revisions to API Standard 2015, Requirements for Safe Entry and Cleaning of Petroleum Storage Tanks, Sixth Edition, 2006 - are currently being worked • Revisions to API Recommended Practice 2016, Guidelines and Procedures for Entering and Cleaning Petroleum Storage Tanks, First Edition, 2006 - are currently being worked. 32 Additional Standards being revised by SCAST - 3 Tank Cathodic Protection and Lining Documents Revisions to RP 651, Cathodic Protection of Aboveground Petroleum Storage Tanks, Third Edition, 2007 - are currently being worked Revisions to RP 652, Linings of Aboveground Petroleum Storage Tank Bottoms, Third Edition, 2005 - are currently being worked. 33 Inspection Codes API 570 - Piping Inspection Code – First published in 1993 – Minimum requirements for inspection, repair, alteration, and rerating of in-service process piping systems – Complements API Standards 510 and 653 34 Additional API Inspection Codes RP 574 - Inspection of Piping, Tubing, Valves, and Fittings RP 575 - Inspection of Aboveground Storage Tanks RP 576 - Inspection of Pressure-Relieving Devices RP 578 - Material Verification Program for New and Existing Alloy Piping Systems RP 579 - Fitness-for-Service 35 Release Prevention & Leak Detection Pub. 306 - An Engineering Assessment of Volumetric Methods of Leak Detection in Aboveground Storage Tanks Pub. 307 - An Engineering Assessment of Acoustic Methods of Leak Detection in Aboveground Storage Tanks Pub. 315 - Assessment of Tankfield Dike Lining Materials and Methods Pub. 322/323 - An Engineering Assessment of Volumetric/Acoustic Methods of Leak Detection in Aboveground Storage Tanks 36 Marketing Operations Recent Activity: Work currently to develop a new: Light Product Quality Recommended Practice – RP 1640 similar to RP 1595 for Jet Fuel – though with less requirements. Also: API Recommended Practice 1626, Storing and Handling Ethanol and Gasoline-ethanol Blends at Distribution Terminals and Filling Stations Second Edition, Addendum 1 was published in August 2012 API Recommended Practice 1615, Installation of Underground Petroleum Storage Tank Systems Sixth Edition was published in March 2011 37 Measurement MPMS Chap 2 - Tank Calibration MPMS Chap 3 - Tank Gauging MPMS Chap 4 - Proving Systems MPMS Chap 16 - Measurement of Hydrocarbon Fluids by Weight or Mass MPMS Chap 19 – Emission Calculations (Developed with EPA review and commentary.) Note: MPMS = Manual of Petroleum Measurement Standards which is maintained by the COPM, Committee on Petroleum Measurement 38 Emissions MPMS Chap 193 Part D - Fugitive Emissions Test Method of Deck-Seam Loss Factors for Floating Roof Tanks MPMS Chap 194 - Recommended Practice for Speciation of Evaporative Losses Pub. 2557 - Vapor Collection and Control Operations for Storage and Transfer Operations in the Petroleum Industry Pub. 4588 - Development of Fugitive Emission Factors and Emission Profiles for Petroleum Marketing Terminals, Volume 1 39 Other Related Publications Std 2000 - Venting Atmospheric and Low-Pressure Storage Tanks: Non refrigerated and Refrigerated RP 651 - Cathodic Protection of Aboveground Storage Tanks STD 2510 - Design and Construction of Liquefied Petroleum Gas Installations (LPG) – Committee to revise and update is currently being formed 40 SAVE THE DATE! • 2013 API Storage Tank Conference and Safe Tank Entry Workshop Co-Sponsored by the Steel Tank Institute and NFPA October 21-24, 2013 San Francisco, CA API Tank Standards Update Thank you! Stephen Crimaudo Manager, Downstream Standards 1220 L Street, NW Washington, DC 20005-4070 Phone: 202-682-8151 crimaudos@api.org www.api.org mycommittees.api.org/standards/cre/scast/default.aspx 42