API Tank Standards Update

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API Standards Update
Thank you!
Steve Crimaudo
Manager, Downstream Standards
1
API Tank Standards Update
From – API Petroleum Facts At A Glance
January 2013 release
• U.S. deliveries from primary storage of motor gasoline
in January 2013: 8,384,000 b/d (January 2012: 8,187,000
b/d). [API]
• U.S. deliveries from primary storage of distillate fuel oil
(home heating and diesel) in January 2013: 3,595,000
b/d (January 2012: 3,823,000 b/d). [API]
www.api.org - Publications Standards & Statistics
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API Tank Standards Update
From – API Petroleum Facts At A Glance
January 2013 release
• Total petroleum products delivered to the domestic
market in January 2013: 17,962,000 b/d (January
2012: 18,280,000 b/d). [API]
Note: Previous month’s data is published by API on the
third Thursday of each month.
www.api.org - Publications Standards & Statistics
3
API History
1919: API founded as non-profit national trade
association, New York City
1980s: API relocates to Washington, DC
1995: API Dallas Standards Office relocates to
Washington, DC
2007: Opened first of 3 planned international
offices in Beijing, China
2011: Singapore and Dubai, UAE offices opened
4
Background on API Standards
Program
The API Standardization Department was formed
in 1923, with the first API standard published the
following year on drilling threads.
All industry segments now active in
standardization:
• Exploration and Production
• Pipeline Transportation
• Refining
• Marketing
5
API Standards
• API now publishes more than 600
technical standards covering all aspects
of the oil and natural gas industry
• Foundation of Self Supporting Programs
• Basis for Worldwide Operations
• Core of Institute’s Technical Authority
6
Standards Development Process
• The API Standards program is accredited by
the American National Standards Institute
(ANSI) – the program was reaccredited by
ANSI in Oct. 2011 following a 2010 audit.
- Openness, Balance, Consensus, Due Process
- Regular program audits (conducted by ANSI)
• Transparent process (anyone can comment on
any document in process)
- All comments must be considered
7
Standards Development Process
• Developed by consensus (does not mean unanimity)
• Committee balance between users/owner operators,
manufacturers and contractors/consultants
• Standards developed using ANSI approved API
Standards Development Procedures (available on-line
at www.api.org)
• API corporate membership is not a requirement for
participation on API standardization committees.
• Support from your management to participate is.
8
Use of API Standards
• “De facto” international standards
• Adoption by reference common by State and
Federal agencies – BSEE, USCG, DOT, OSHA
and EPA
• API does not promote adoption - prefer voluntary use
• Written for flexibility as performance based
documents
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API Standards Committee Structure
Committee on
Standardization of
Oilfield Equipment
& Materials
Committee on
Petroleum
Measurement
Committee on
Refinery
Equipment
• Marketing/Aviation
• Pipeline Transportation
• Safety & Fire Protection
To support the Standards there are Certification programs:
API Monogram Program, Individual Certification Programs
and others,
www.api.org
- Certification Programs
10
AST Standards
API publishes over 70 standards, recommended practices, and bulletins
covering various aspects of tank operations
– Design & Construction
– Inspection
– Measurement and emissions
– Safety & Fire Protection - Safe Entry, Overfill Protection
– Environmental - Leak detection, Release Prevention, Emissions
For committee access:
mycommittees.api.org/standards/cre/scast/default.aspx
Next Standards meeting: April 22 – 25, 2013
www.api.org/events-and-training/calendar-of-events.aspx
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AST Standards - History
[From 653 - Annex A: Background on Past Editions of
API Welded Storage Tank Standards]
• API published a specification for welded steel storage
tanks in July 1936 entitled API Standard 12C, All-Welded
Oil Storage Tanks. Fifteen editions and seven
supplements to API 12C were published between 1936
and 1958.
• API 12C was replaced by API Standard 650, Welded
Tanks for Oil Storage in December 1961; 11 editions and
22 supplements, revisions or addenda to API 650 have
been issued since.
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Design & Construction
API 620, Design and Construction of Large, Welded,
Low-Pressure Storage Tanks
• Designed for metal temperatures not greater than
250°F and with pressures in their gas or vapor
spaces not more than 15 lbf/in. sq. gauge
• Appendix Q covers liquefied gases at temperatures
not lower than –325°F
• Appendix R covers refrigerated products at
temperatures from +40°F to –60°F
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Current Edition of API 620
• Addendum 3 to the 11th Edition was
published March 2012
• The 12th Edition is currently being worked
14
Approved Changes to API 620
Fall 2012 - 1
620-RQREF
(625-038 as Balloted):
Purpose:
620-310:
Purpose:
API 620 Q & R Reference
to API 625
Clarify that API 620 Q or R requires the
rules of API 625 for the associated tank
system.
Clarify Product Temp. Material
requirements for Pipe in App. R
Clarify the status of pipe and other A333
seamless.
15
Approved Changes to API 620
Fall 2012 - 2
620-311:
Purpose:
Consider the use of ASTM A844 Plate
Inclusion of ASTM A844 as an
alternative to A553 for 9% nickel steel.
620-329:
Edit R.5.5 to include magnetic-particle
testing for carbon steel.
To allow the use of magnetic-particle
testing when carbon steels are used in
Appendix R tanks in accordance with
R.5.5.
Purpose:
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API Standard 625 - Tank Systems for
Refrigerated, Liquified Gas Storage
• API 625 is a new standard for refrigerated tank
systems
• Integrates the three related standards - API 625, API
620 and ACI 376
• Brings American standards up to date with coverage of
the single, double and full containment concepts
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API Standard 625 - Tank Systems for
Refrigerated, Liquified Gas Storage
• API 625 and the revisions to API 620 were worked by
the Refrigerated Tank Task Group (RTTG) for several
years.
• API 625, Tank Systems for Refrigerated Liquefied Gas
Storage 1st Edition was published August 2010
• Addendum 1 to the 1st Edition is currently being
worked.
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Approved Changes to API 625
Fall 2012 - 1
625-039:
Full Containment Tanks With Nozzles
Purpose:
Move special case of Full or Double
Containment tanks with nozzles below
the liquid level to the standard section
defining tank types.
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Tank Design & Construction
API 650, Welded Tanks for Oil Storage
– Primary construction code for refinery and storage
terminal AST’s
– Covers material, design, fabrication, erection
and testing requirements
– For tanks whose entire bottom is uniformly supported
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Current Edition of API 650
API 650, Welded Tanks for Oil Storage
• 12th Edition was published March 5, 2013!!
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Approved Changes to API 650
Fall 2012 - 1
650-706:
Purpose:
Internal Floating Roof Leg Vent Setting
Eliminate an arbitrary level range over which
internal floating roof leg or cable activated
vents must remain open.
650-746:
Purpose:
Definition of “f” and “fc” in V.3.1
Review values in relationship to stainless
steel. Remove the reference to the tables in
the definition of f. Revise the definition of fc.
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Approved Changes to API 650
Fall 2012 - 2
650-756:
Purpose:
650-764:
Purpose:
Clarify usage of stainless structural members
within S.3.4.3 and S.3.4.4
Provide provisions for using stainless steel
structural members manufactured by hot
formed or built up processes.
Piping Flexibility E.7.3
Clarify that the uplift displacements
estimates in E.7.3.1 do not need to be added
to the values in Table E-8 nor multiplied by
Cd
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Approved Changes to API 650
Fall 2012 - 3
650-765:
Purpose:
Revise the requirements of Sections W.4.9 &
W.4.10
To reduce the requirements of
manufacturers for preparing detailed design
calculations for bid submittals.
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API 650 now part of
API Monogram Program
• New APPENDIX Y: API MONOGRAM (informative)
Y.1 Introduction
Y.2 API Monogram Marking Requirements
• Licenses for:
- Shop Built Tanks (Appendix J) and
- Fabricated Steel Plates
are available
www.api.org
- Certification Programs
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API 650 API Monogram Program
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API 650 API Monogram Program
Active 650 Monogram Licenses:
Imeteco S.A.
Guayas, Ecuador
- 650-0001
Ferrofab F.Z.E.
Dubai, United Arab Emirates
- 650-0002
Carlos Caballero SRL
Santa Cruz, Bolivia
- 650-0005
Palmer Mfg & Tank, Inc.
Garden City, Kansas
- 650-0006
Haug S.A.
Callao, Peru
- 650-0007
(Applicant)
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Tank Inspection
API 653, Tank Inspection, Repair, Alteration, and
Reconstruction
– Referenced or adopted in state and federal regulations
– Minimum requirements for maintaining the integrity of
tanks after they are placed in service
– Applicable to welded, riveted, non refrigerated, and
atmospheric pressure AST’s
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Current Edition of API 653
API 653, Tank Inspection, Repair, Alteration, and
Reconstruction –
Addendum 2 to the 4th Edition was published
January 2012
Page Proofs for Addendum 3 are currently being
worked.
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Approved Changes to API 653
Fall 2012 - 2
653-260:
Purpose:
Weld Repair and NDE
Clarify acceptance criterion for each of the
weld defects described in Section 9.6.
653-267:
Insulated Tank Roofs in App C Inspection
Checklists
Clarify Appendix C inspection checklists
regarding insulated roofs especially regarding
water ingress.
Purpose:
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Additional Standards being
revised by SCAST - 1
12 Series Documents
The 12 Series Task Group has begun work on to update
the 12 Series Production Tank Standards and
Specifications.
Meetings are planned for the 2013 Spring Refining
Meeting for those with production tank experience.
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Additional Standards being
revised by SCAST - 2
Tank Safe Entry Documents
• Revisions to API Standard 2015, Requirements for Safe
Entry and Cleaning of Petroleum Storage Tanks, Sixth
Edition, 2006 - are currently being worked
• Revisions to API Recommended Practice 2016,
Guidelines and Procedures for Entering and Cleaning
Petroleum Storage Tanks, First Edition, 2006 - are
currently being worked.
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Additional Standards being
revised by SCAST - 3
Tank Cathodic Protection and Lining Documents
Revisions to RP 651, Cathodic Protection of Aboveground
Petroleum Storage Tanks, Third Edition, 2007 - are
currently being worked
Revisions to RP 652, Linings of Aboveground Petroleum
Storage Tank Bottoms, Third Edition, 2005 - are currently
being worked.
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Inspection Codes
API 570 - Piping Inspection Code
– First published in 1993
– Minimum requirements for inspection, repair,
alteration, and rerating of in-service process
piping systems
– Complements API Standards 510 and 653
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Additional API Inspection Codes
RP 574 - Inspection of Piping, Tubing, Valves, and Fittings
RP 575 - Inspection of Aboveground Storage Tanks
RP 576 - Inspection of Pressure-Relieving Devices
RP 578 - Material Verification Program for New and Existing
Alloy Piping Systems
RP 579 - Fitness-for-Service
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Release Prevention & Leak Detection
Pub. 306 - An Engineering Assessment of Volumetric
Methods of Leak Detection in Aboveground Storage
Tanks
Pub. 307 - An Engineering Assessment of Acoustic Methods
of Leak Detection in Aboveground Storage Tanks
Pub. 315 - Assessment of Tankfield Dike Lining Materials
and Methods
Pub. 322/323 - An Engineering Assessment of
Volumetric/Acoustic Methods of Leak Detection in
Aboveground Storage Tanks
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Marketing Operations
Recent Activity:
Work currently to develop a new:
Light Product Quality Recommended Practice – RP 1640
similar to RP 1595 for Jet Fuel – though with less requirements.
Also:
API Recommended Practice 1626, Storing and Handling Ethanol and
Gasoline-ethanol Blends at Distribution Terminals and Filling Stations
Second Edition, Addendum 1 was published in August 2012
API Recommended Practice 1615, Installation of Underground Petroleum
Storage Tank Systems
Sixth Edition was published in March 2011
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Measurement
MPMS Chap 2 - Tank Calibration
MPMS Chap 3 - Tank Gauging
MPMS Chap 4 - Proving Systems
MPMS Chap 16 - Measurement of Hydrocarbon Fluids
by Weight or Mass
MPMS Chap 19 – Emission Calculations
(Developed with EPA review and commentary.)
Note: MPMS = Manual of Petroleum Measurement
Standards which is maintained by the COPM,
Committee on Petroleum Measurement
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Emissions
MPMS Chap 193 Part D - Fugitive Emissions Test Method of
Deck-Seam Loss Factors for Floating Roof Tanks
MPMS Chap 194 - Recommended Practice for Speciation of
Evaporative Losses
Pub. 2557 - Vapor Collection and Control Operations for
Storage and Transfer Operations in the Petroleum Industry
Pub. 4588 - Development of Fugitive Emission Factors and
Emission Profiles for Petroleum Marketing Terminals,
Volume 1
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Other Related Publications
Std 2000 - Venting Atmospheric and Low-Pressure
Storage Tanks: Non refrigerated and Refrigerated
RP 651 - Cathodic Protection of Aboveground
Storage Tanks
STD 2510 - Design and Construction of Liquefied
Petroleum Gas Installations (LPG) – Committee to
revise and update is currently being formed
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SAVE THE DATE!
• 2013 API Storage
Tank Conference
and Safe Tank Entry Workshop
Co-Sponsored by the Steel Tank Institute
and NFPA
October 21-24, 2013
San Francisco, CA
API Tank Standards Update
Thank you!
Stephen Crimaudo
Manager, Downstream Standards
1220 L Street, NW
Washington, DC 20005-4070
Phone: 202-682-8151
crimaudos@api.org
www.api.org
mycommittees.api.org/standards/cre/scast/default.aspx
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