Transportation Operations McGraw-Hill/Irwin Copyright © 2010 by The McGraw-Hill Companies, Inc. All rights reserved. Transportation operations involves the following major topics • • • • Transportation economics and pricing Transportation administration Documentation Pricing Video on Ethics and future of Transportation (9:00 min.) http://www.youtube.com/watch?v=T_SXW7v97tQ Video on future of shipping (2:54 min.) http://www.youtube.com/watch?v=sigYFTP6YFg 9-2 Transportation operations seeks an optimal balance between low cost and high service • Transportation is single largest element of logistics cost – Rising fuel costs – Environmental cost of carbon footprint • Transportation managers are responsible for inventory to be positioned in a timely and economical manner 9-3 Transportation economics and pricing are concerned with factors that drive cost • An effective logistics strategy must understand four interrelated topics – – – – Economic drivers that influence rates Costing methods to allocate costs Carrier pricing strategy used to set rates Rates and rating mechanics used by carriers 9-4 Economic drivers influence rates • • • • • • • Distance Weight Density Stowability Handling Liability Market 9-5 Distance is a major influence on cost • Directly contributes to variable expenses – Labor, fuel, and maintenance • Cost curve starts above zero because of fixed costs associated with pickup and delivery regardless of distance • However, rate of cost decreases as distance increases – This is called the tapering principle Figure 9.1 Generalized Relationship between Distance and Transportation Cost 9-6 Weight is the second major factor for most transportation costs • Cost per pound decreases as weight increases until the carrier vehicle is full – Relationship starts again for the next vehicle load • Small loads should be consolidated into larger loads to maximize scale economies Figure 9.2 Generalized Relationship between Weight and Transportation Cost/Pound 9-7 Density is the combination of weight and volume • Volume is important because vehicles are typically constrained more by cubic capacity than by weight loaded • Cost per unit of weight declines as product density increases – Higher density products allowed fixed transport costs to be spread over more weight Figure 9.3 Generalized Relationship between Density and Transportation Cost/Pound 9-8 Stowability is how product dimensions fit into transportation equipment • Odd package shapes and sizes can waste cubic capacity • Items with rectangular shapes are easier to stow • Nesting refers to ability of product to be placed in itself or collapsed for better stowability 9-9 Handling some products may require special equipment • Special equipment may be needed to load and unload trucks, railcars, or ships • How products are grouped together in boxes or pallets will also impact handling cost 9-10 Liability includes product characteristics that can result in damage • Carriers must pay for liability insurance or accept financial responsibility • Shippers can reduce their risk by – Improved packaging and loading • For example - pneumatic dunnage – Reducing susceptibility to loss or damage 9-11 Market factors such as lane volume and balance influence transportation cost • Transport lane refers to movements between origin and destination points – Carriers must find a backhaul load or vehicle is returned empty • Imbalances in volume between shipping points can result in higher transport costs 9-12 Variable costs change in a predictable, direct manner in relation to some level of activity • Variable costs in transportation are only incurred if you operate the vehicle • Transport rates must cover these at the very least! • Generally measured per mile or unit weight or both – E.g. per ton-miles 9-13 Fixed costs must be paid even when the company is not operating • Fixed costs are not influenced by shipment volume – Includes vehicles, terminals, rights-of-way, information systems, and support equipment • Must be covered by contribution above variable costs on a per shipment basis 9-14 Joint costs are created by the decision to provide a particular service • Typical example is the implicit decision to incur a joint cost for a backhaul from a destination – E.g. Big and Little Enos in Smokey and the Bandit • Significant impact on charges – Carrier quotations must include implied joint costs based on assessment of back-haul recovery 9-15 Common costs are incurred on behalf of all or a select group of shippers • Terminal or management expenses are typical examples • Usually allocated to shippers based on level of activity for that customer – E.g. number of shipments 9-16 Carrier pricing strategies for setting rates follows one or two of the following approaches • • • • Cost-of-service strategy Value-of-service strategy Combination pricing strategy Net-rate pricing strategy 9-17 Carrier pricing cost-of-service strategy • Cost-of-service is similar to cost-plus pricing strategy for manufacturing • Carrier estimates cost of providing service then adds on a percent profit margin • Commonly used for pricing transport of low value goods or in highly competitive situations 9-18 Carrier pricing value-of-service strategy • Value-of-service price is based on value as perceived by the shipper rather than the carrier • Higher margins than cost-of-service pricing • Depends on the value of the goods being shipped • Used for high value goods or when no competition exists – E.g. 1980’s FedEx overnight delivery 9-19 Carrier pricing combination strategy • Combination price is set at a value between cost-ofservice minimum and valueof-service maximum • Most carriers use some form of combination pricing – Common in highly volatile markets and changing competitive situations 9-20 Carrier pricing net-rate strategy • Net-rate is a simplified pricing format made possible by deregulation • Established discounts and accessorial charges are rolled into one allinclusive price • Pricing is tailored to the individual customer’s needs UPS commercial: “What can Brown do for you?” 9-21 Rates and rating mechanics used by common carriers • • • • Class rates are the price in dollars and cents per hundredweight to move a specific product between two locations Classification is the grouping of similar products into uniform classes that are assigned a rating Rate determination is based on the classification rating, shipment origin, and destination Cube rates replace the 18 traditional freight classifications of the NMFC with five cube groupings – Still in development • Commodity rates are for a large quantity of product which moves between two locations on a regular basis – Typical for most rail freight today • • Exception rates are special rates to provide prices lower than the prevailing class rates Special rates and services include – FAK rates, Joint rates, Transit services, Split delivery, etc. 9-22 Three factors determine the base rate • How much are you shipping? – Truckload (TL) or – Less than truckload (LTL) • What are you shipping? – Determines freight class • How far are you shipping from origin to destination? – Determines rate table 9-23 Special rates and services • • • Freight-all-kind (FAK) rates allow a mixture of different products to be transported under a negotiated rating Joint rates can be negotiated if shipper needs to use a combination of carriers Transit services permit shipments to be stopped at an intermediate point between origin and destination for special processing • • • Diversion and reconsignment allows changing the destination and/or consignee prior to arrival at the original destination Split delivery is delivering portions of a shipment to multiple destinations Product storage services – Demurrage (rail) charge for holding a railcar for more than 48 hours before unloading – Detention (motor) charge for holding a truck for more than a few hours before unloading 9-24 Transportation administration activities include • • • • • • Operational Management Consolidation Negotiation Control Auditing and claims administration Logistical integration 9-25 Key elements of operational management • Equipment scheduling and yard management • Load planning • Routing and advance shipment notification (ASN) • Movement administration • Transportation Management System (TMS) – An integral information technology solution to help oversee day-to-day activities 9-26 Consolidation • Consolidation is combining LTL or parcel shipments moving to a general location • Shift to “response-based” logistics has made the industry rethink consolidation • Two groups of techniques – Reactive approach does not attempt to influence composition and timing of transportation movements, but reacts to shipments as they come • Example is UPS nightly sorting of package freight for intercity movement – Proactive approach includes preorder planning of quantity and timing with the shipper to facilitate consolidated freight movement 9-27 Negotiation • Seeking win-win agreements where both shippers and carriers share transportation consolidation and productivity gains • Both parties seek the lowest total logistical cost consistent with the shipper’s needed service level (i.e. delivery time) 9-28 Control responsibilities include tracing, expediting and driver hours administration • Tracing is procedure to locate lost or late shipments – i.e. tracking with RFID and GPS systems • Expediting involves the shipper notifying carrier that it needs a specific shipment to move quickly and with no delays • Tracking driver hours of service (HOS) to comply with federal regulations 9-29 Auditing and claims administration is needed when services are not performed as promised • Auditing is checking freight bills to ensure accuracy – Preaudit determines proper charges prior to payment – Postaudit does the same after payment • Claims can be – Loss and damage resulting from poor performance – Overcharge/undercharge when amount billed is different from expected 9-30 Logistical integration is the primary role of the traffic manager • Integration is finding the best combination of packaging, selection of carrier, mode and consolidation for lowest total logistical cost consistent with the shipper’s service needs 9-31 Primary purpose of documentation is to protect all parties involved in the transaction • Bill of lading is the basic document utilized in purchasing transport services – Serves as a receipt and documents products and quantities shipped – Specifies terms and conditions of carrier liability • Freight bill represents a carrier’s method of charging for transportation services rendered – Can be prepaid or collect • Shipment manifest lists the individual stops or consignees when multiple shipments are placed on a single vehicle 9-32 Pricing practices have a direct impact on logistical operations • Traditionally, logistics pricing was “bundled” into the price for a product or service • Trend has been to debundle these charges so they become separate and visible to the customer • Focus is still on delivering value to the customer 9-33 Pricing fundamentals of F.O.B. pricing • F.O.B (freight on board) pricing – F.O.B. origin—seller states price at point of origin, and agrees to load a carrier, but assumes no further responsibility. Buyer selects carrier and mode, pays transportation and assumes the risk for in-transit loss or damage – F.O.B. destination—seller arranges for transportation and adds charges to the sales invoice. Title does not pass to the buyer until delivery is completed 9-34 Three different payment options for each F.O.B. price Figure 9.5 Terms of Sales and Responsibilities 9-35 Pricing fundamentals of delivered pricing • Delivered pricing—the seller includes transportation in the product price – Single zone delivered pricing • Buyer pays a single price regardless of where they are located – Example, USPS First class letters – Multiple zone pricing • Seller charges different prices for different geographic areas – Parcel carriers use this. – Base point pricing • Final delivered price is determined by the product’s list price plus transportation cost from a designated base point 9-36 Illustration of different net returns using a base-point pricing system Figure 9.6 Base-Point Pricing 9-37 Pricing issues • Potential discrimination—Zone pricing may be discriminatory because some buyers pay more than the actual transportation cost while others pay less – Sellers have to be careful about Federal price discrimination laws • Quantity discounts—may be discriminatory against smaller buyers • Pickup allowances—discounts given if buyer picks up the shipment themselves • Promotional prices—special prices given for large sales promotions – EveryDay Low Pricing (EDLP) is a collaborative pricing framework developed by Wal-Mart 9-38 Menu pricing system consists of three components • Platform service price is expected to be paid by all customers, whether or not they require or desire the specified services – Must establish the basic service platform to be offered all customers • Value-added service costs are specific upcharges for performing customer requested value-added services – E.g. for customized unit loading such as configuring retail-ready unit loads • Efficiency incentives encourage customers to comply with specified practices that reduce logistics costs 9-39