主题：美国FAB－CON海鸥挤压式预缩机
主讲：MR．MARK HALL
1
FAB-CON MACHINERY
DEVELOPMENT
CORPORATION
美國布康機械發展有限公司
製造及針織布後整理機械
行銷海外30年
• OVER 30 YEARS COMPANY EXPERIENCE
IN OFF SHORE MARKETS.
2
• Founded in 1965 ( 1965 年成立)
• Two locations: 總部位於紐約
– Port Washington, NY
• Headquarters, Administration,
Engineering, New Machinery
Manufacturing.
– Harrisburg, NC 分部北卡羅蓮納州
• Sales, Customer Service, Technical
Service, Machinery Remanufacturing.
3
Fab-Con New York 紐約總部
North NC
北卡羅蓮納分部
4
FAB-CON MACHINERY
DEVELOPMENT CORPORATION
專業製造針織布後整理機械
Professional manufacturing circular
knitted fabric:
- 圓筒布軋車
- 鬆式烘乾機
- 擠壓式圓筒預縮機
- 擠壓式平幅預縮機
5
中國總代理
至德(紡織機械)有限公司
POINT HOPE (TEXTILE MACHINERY) LTD.
新界 葵涌 工業街 2-8 號, 五樓 C 室
電話: 852 2302 0020
傳真: 852 2736 6082
電郵: phope@pointhopeltd.com.hk
6
FAB-CON DIGITAL TWIN BALLOON PAD
圓筒布:雙軋輥脫水軋車
7
FEATURES 特點
• FOUR ROLLS WITH INDEPENDENT DRIVE SYSTEMS.
四只羅拉, 獨立傳動
• SINGLE OR DOUBLE STRAND OPERATION.
可單機台或以雙機台操作
• DIGITAL AC VARIABLE SPEED DRIVES WITH PLC
CONTROL VIA GRAPHIC INTERFACE.
數字式變頻, PLC程序控制及圖表介面
• AUTOMATED SPEED CONTROL. 自動調節速度
• DRIVEN CLOTH LIFTER REELS WITH TWIST SENSORS.
傳動羅拉提布輪配置解扭感應器
• ‘O’ RING GUIDES WITH MOTORIZED WIDTH CHANGE
AND HOLE DETECTORS.
圓形導布, 馬達調節布幅 及破洞檢測裝置
8
FEATURES 特點
• DRIVEN FEED ROLLS TO PRESENT FABRIC TO PRE-WET
EXTRACT SCRAYS.
獨立驅動喂入羅拉傳送織物到預浸軋槽
• STAINLESS STEEL PRE-WET AND CHEMICAL SCRAYS.
不銹鋼預浸軋槽及助劑
• LIQUID LEVEL CONTROL.
液位監控器
• EDGE DRIVE AFTER SPREADING SYSTEM.
擴幅後布邊傳動系統
9
Graphic Interface 圖表介面
10
雙氣囊軋輥 Twin ballloon Features
解
扭
感
應
器
雙軋輥
圓
型
導
布
器
超喂,布邊傳動
11
BENEFITS 效益
• HIGH PRODUCTIVITY – 80 METERS PER MINUTE.
高產量, 速度- 80米 /分鐘
•
LOW TOTAL MOISTURE LEVELS SIGNIFICANTLY INCREASE DRYER
PRODUCTIVITY LEVELS. ON COTTON JERSEY FABRICS OUR ACTUAL
FIELD DATA SUPPORTS EXPECTED EXTRACT MOISTURE LEVELS TO BE
58-60% AND PROCESS MOISTURE LEVELS TO BE 78-80%.
低水分, 增進烘乾效益.
• EVEN CHEMICAL APPLICATION.
柔軟劑均勻分佈
• LOW MAINTENANCE REQUIREMENTS WITH DIRECT
COUPLED GEAR BOXES, DIRECT MOTOR TO BELT DRIVE
SYSTEMS, AND MINIMAL CHAIN USAGE.
低度維修保養
12
三層鬆式烘乾機
進布
出布
13
Dryer Oven Features
OVERHEAD CIRCULATING
4, 6, 8 zones selection
FAN DESIGN
頂部風機
可選擇 4,6, 8 箱
14
GENERAL SPECIFICATIONS 特點
• CHOICE OF HEAT SYSTEM. 選擇加熱方法
• TRIPLE PASS. 三層烘乾
• 120” WIDE RELAXED CONVEYOR BELTS.
傳動帶 120 吋闊
• GRAPHIC TOUCH SCREEN INTERFACE.
觸摸屏介面
• EXTRA FOLDER WITH SEPARATE DRIVE.
額外獨立折疊裝置
15
CONVEYORS AND EXIT FOLDER
傳動帶及出口折疊裝置
•
OVERFEED ROLL ADJUSTABLE TO +30%.
超喂羅拉可調節超喂至 +30%
•
OPEN MESH HIGH TEMPERATURE FABRIC CONVEYOR BELTS.
•
開放式網狀傳送帶
•
INDEPENDENT DRIVES FOR EACH FABRIC BELT
每條傳送帶, 獨立傳動.
•
RESULTING IN MULTIPLE OVERFEED CAPABILITY.
烘乾過程可設定多種超喂進入
•
PROVEN BELT GUIDING SYSTEM – EQUIPPED WITH BELT
PROTECTION STOP SYSTEM. 卓越傳動帶導向系統, 設有跑邊保護系統.
•
SLAT TYPE CONVEYOR WITH SWING ARM FOLDER.
板塊式傳送帶,備有搖擺折疊
16
超喂進布
17
Air Circulation System Features
循環風系統特點
專利噴咀
18
Relaxed Fabric at Exit 鬆式出布
19
FAB-CON DRYER ADVANTAGES
VERSUS COMPETITORS
與其他烘乾機比較
優勝之處
STAGGERED FAN DESIGN ENSURES EVEN AIRFLOW AND
TEMPERATURE.
-
特別風機設計確保氣流及溫度均衡.
INDEPENDENTLY VARIABLE OVERFEED ROLL AND
CONVEYOR BELTS FOR INCREMENTAL OVERFEED
THROUGHOUT THE DRYING PROCESS.
- 烘乾過程加入獨立速度控制超喂羅拉.
20
• UPPER AND LOWER NOZZLE SECTIONS ON ALL 3 PASSES –
NO DUMMY PASS.
三層烘箱均設置上下噴咀, 確保通行暢順, 不纏繞.
• INTEGRATED EXHAUST SYSTEM.
內置排風系統
• OVERHEAD CIRCULATING FAN DESIGN
頂部循環風機設計
– PROVIDES MORE FLOOR SPACE
增加烘房區運行空間
– ENSURES FULL VIEW OF THE FABRIC BEING PROCESSED
AT THE ENTRY AND EXIT ENDS (NO CAMERA REQUIRED)
確保進 /出布暢通, 不需鏡頭監察過程
21
22
•
•
優點
COMPACTION SYSTEM IS VARIABLE NOT FIXED AND CAN BE DIGITALLY CONTROLLED.
• 擠壓系統數字式控告方面運作.
•
UNIQUE DESIGN USES A METAL FEED ROLL AND METAL RETARD ROLL
INCLUDING AN UPPER SHOE AND LOWER IMPACT BLADE.
• 單一設計, 金屬喂入羅拉及減速羅拉包括上壓刀,下沖擊片
•
COMPACTION STATION IS SELF ADJUSTING.
擠壓度可按要求自由調節
•
FABRIC DOES NOT PASS THROUGH OR BETWEEN THE ROLLS.
織物不需通過兩只羅拉之間的狹逢
•
OPERATOR FRIENDLY WITH MINIMAL ADJUSTMENTS AND NO DIFFICULT SETTINGS
.
簡易操作, 低度調較, 設定容易
23
•
SYSTEM ALLOWS THE OPERATOR TO TARGET SPECIFIC WEIGHTS AND
STITCHES PER INCH RESULTING IN MORE CONSISTENT RESULTS.
操作人員可按克重及密度獲取穩定及一致的縮水效果
•
RESULTS INCLUDE EXCELLENT FABRIC FEEL AND HAND.
手感效果優越
•
PATENTED GULL-WING COMPRESSION STATION PROVIDES EVEN COMPACTION
ACROSS THE WIDTH OF THE FABRIC
專利 GULL-WING 擠壓站擠壓技術, 擠壓效果甚至
超過布幅範圍.
•
RESULT IS FABRIC WITH EVEN WEIGHT AND COURSE COUNTS AND
WITHOUT FLOPPY EDGES THAT APPEAR DURING LAY-UP AND
CUTTING
• 克重及密度穩定, 布面沒有皺痕.
24
ADVANTAGES OVER TUBULAR FELT BELT
MACHINES
與傳統圓筒布毛毯式預縮機比較 優點如下:
TUBULAR FELT BELT MACHINES : 20 - 25 m / minutes
傳統圓筒布毛毯式預縮 速度 20-25 米/ 分鐘
-FAB-CON GULL-WING STABLESIZER :50- 60 m /minutes
圓筒擠壓式預縮機 速度 50-60 米/分鐘
ROLLS USE RE-CIRCULATING THERMAL OIL. 羅拉熱油循環保溫
ROLL TEMPERATURES CAN BE ADJUSTED AND CONTROLLED RESULTING IN
HIGHER QUALITY FABRIC RESULTS WITH NO TOP TO BOTTOM FABRIC SHINE.
- 羅拉溫度可按布面效果調節,
沒有底面亮澤差異.
25
ADVANTAGES OVER TUBULAR FELT BELT MACHINES
與傳統圓筒布毛毯式預縮機比較 優點如下:
TUBULAR FELT BELT MACHINES – MAXIMUM OF 10% COMPACTION WITH
ADJUSTMENTS OF +/- 2 %.
傳統圓筒布毛毯式預縮機 - 最高擠壓縮水 10% +/- 2%
FAB-CON GULL-WING STABLESIZER – 0 – 25% COMPACTION AND IS
FULLY ADJUSTABLE TO TARGET SPECIFIC FABRIC SHRINKAGE AND
FABRIC GSM GOALS.
Fab-con 擠壓預縮機:
按客戶縮水率或克重要求, 自由調節縮水率 0% ~25%
達到目標要求.
26
FAB-CON ADJUSTABLE COMPACTION
Fab-con 可調節擠壓度的明顯效果
27
GULL-WING GRAPHIC INTERFACE
中文圖表介面操縱
28
Gull-Wing Compacting Station
擠壓站
29
Gull-Wing Exit Features
圓筒擠壓預縮機出布
30
FAB-CON DIGITAL S-SERIES
擠壓式平幅預縮機
•
PATENTED COMPRESSIVE SHRINKAGE TECHNOLOGY FOR OPEN WIDTH KNIT
FABRICS.
ADJUSTABLE COMPACTION ON ALL KNIT FABRICS. SYSTEM
INCLUDES:
專利擠壓式技術, 自由調較擠壓度 適用於所有針織
織物
– SMALL DIAMETER METAL FEED ROLL AND RUBBER COVERED RETARD
ROLL.
喂入羅拉及橡膠羅拉直徑細小
– UPPER SHOE AND SLIP-SHEET.
上壓刀及滑墊片
– INTEGRATED TENTER ENTRY SYSTEM FOR IMPROVED
FABRIC CONTROL.
配備拉幅機 增強織物控制.
31
•
OPERATING SPEEDS UP TO 45 METERS PER MINUTE.
• 生產速度 45米 /分鐘
OPERATOR FRIENDLY WITH MINIMAL ADJUSTMENTS AND NO DIFFICULT SETTINGS.
操作簡便, 沒有特別設定
•
SYSTEM ALLOWS THE OPERATOR TO TARGET SPECIFIC WEIGHTS AND STITCHES PER
INCH RESULTING IN MORE CONSISTENT RESULTS.
操作人員可設定所需克重及密度獲取穩定一致性的縮水效果
•
RESULTS INCLUDE EXCELLENT FABRIC FEEL AND HAND.
• 手感效果優越
•
PATENTED COMPRESSION STATION PROVIDES EVEN COMPACTION ACROSS THE
WIDTH OF THE FABRIC.
專利 GULL-WING 擠壓站擠壓技術, 擠壓效果甚至可超過布幅範圍
•
RESULT IS FABRIC WITH EVEN WEIGHT AND COURSE COUNTS AND WITHOUT FLOPPY
EDGES THAT APPEAR DURING LAY-UP AND CUTTING.
克重及密度穩定, 布面沒有皺痕
32
• TWO SIMPLE ADJUSTMENTS ALLOW THE SIZE OF THE
CAVITY TO BE INCREASED OR DECREASED.
兩種簡單調節方法調較擠壓區空間增大或減少
• THESE TWO ADJUSTMENTS ALLOW THE PROCESSING OF
MOST KNIT STYLES.
兩只擠壓區空間適用大部份針織織物
• THIS PROVIDES THE OPERATOR THE ABILITY TO
CHANGE FROM ONE STYLE TO ANOTHER WITHIN
MINUTES.
• 操作人員更換品種只需短暫時間.
33
FAB-CON S-SERIES ADVANTAGES
VERSUS
OPEN WIDTH FELT COMPACTORS
Fab-con 機械擠壓式預縮機
與
其他毛毯式平幅預縮機比較
34
FELT BELT COMPACTORS
毛毯式擠壓預縮機
• VERSION OF A SANFORIZER THAT WAS DEVELOPED
OVER 60 YEARS AGO FOR USE ON WOVEN FABRICS.
60年代 SANFORIZER 技術生產,
用於梭織布
• ORIGINAL DESIGNS USED RUBBER BELTS AND STILL
DO AT PRESENT.
20 世紀仍沿用60年代橡膠設計
• CURRENT MACHINES FOR KNIT FABRICS USE FELT
BELTS.
現時針織織物仍用橡膠帶技術進行預縮
35
毛毯預縮機缺點
The weaknesses of the felt system create many problems for the user. These machines
can only operate at speeds up to 20 meters per minute and can only compact up to 10%
in the lengthwise direction. These systems do not make it possible to adjust the level of
compaction from style to style in order to target specific fabric standards.
- 速度: 20米 /鐘
- 經向長度擠壓率只能做到 10%, 不能按照客不同戶品種要求
調節擠壓度來達到指定標準要求
The felt systems are simply good calendaring machines but cannot be seriously considered as
compressive shrinkage machines used to control knitted fabric weight and residual
shrinkage.
- 毛毯式預縮機: 壓光效果十分明顯,, 但如果通過擠壓來控制
克重及縮水率效果完全不明顯.
36
ADVANTAGES OVER OPEN
WIDTH FELT BELT MACHINES
FAB-CON 機械擠壓式
與毛毯式預縮機互動比較下
優越之處:
37
PRODUCTIVITY 生產速度比較
• OPEN WIDTH FELT BELT MACHINES 15 - 20 METERS PER MINUTE.
毛毯式平幅預縮機
生產速度15-20 米 / 分鐘
• FAB-CON S-SERIES STABLESIZER -
FAB-CON S-系列平幅預縮機
35 - 45 METERS PER MINUTE.
生產速度 35 -45 米/ 分鐘
38
UNIQUE ROLL HEATING SYSTEM
整體循環加熱系統
• ROLLS USE RE-CIRCULATING THERMAL OIL.
羅拉使用熱油循環加熱
• ROLL TEMPERATURES CAN BE ADJUSTED AND
CONTROLLED RESULTING IN HIGHER
QUALITY FABRIC RESULTS WITH NO TOP TO
BOTTOM FABRIC SHINE.
-.羅拉溫度可以調節控制.
- 沒有因溫度差影響織物底面光澤差異.
39
VARIABLE AND ADJUSTABLE
COMPACTION 擠壓度可以調節
• OPEN WIDTH FELT BELT MACHINES – MAXIMUM OF 10%
COMPACTION WITH ADJUSTMENTS OF +/- 2 %.
毛毯平幅預縮機最高擠壓度只有:
10%. +/- 2 %.
• FAB-CON S-SERIES STABLESIZER –
0 – 25% COMPACTION AND IS FULLY ADJUSTABLE TO
TARGET SPECIFIC FABRIC SHRINKAGE AND FABRIC GSM
GOALS.
FAB-CON機械式預縮機擠壓度 0 – 25% ,
完全可按客戶要求克重及縮水率自由調節
達到目標.
40
FAB-CON ADJUSTABLE COMPACTION
Fab-con 可調節擠壓度效果十分明顯
41
FAB-CON MACHINERY
DEVELOPMENT
CORPORATION
Thank you
謝謝!
42