Advances in miniaturization technologies for next generation

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Miniaturisation of Instrument

Elecctronics using ASICs

Интегрируйте ваши

идеи

Dr. D. Fernandez,

CEO

ARQUIMEA dfernandez@arquimea.com

www.arquimea.com

ACTUATION SYSTEMS (ASAS)

SENSING SYSTEMS (AS3)

ELECTRONIC SYSTEMS (ASICS)

ARQUIMEA – THE COMPANY

Integrate your

Ideas

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www.arquimea.com

Группа интегральных схем ARQUIMEA готова обсудить ваше применение в любое время. Интегрируйте ваши идеи.

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ALTER – КОМПАНИЯ,

ASIC –

ПАРТНЕРЫ

ARQUIMEA

Определение

Определение Определение потребности продукта партера клиента

Alter оказывает поддержку клиенту на всех этапах

Производс тво продукта

Выбор и координация партнеров для субподряда является ключевым фактором

Партнерство

Alter и

Arquimea в разработке

ASIC смешанного сигнала

ОПЫТ

• Изучение и разработка испытательной модели радиационно

стойких аналогов смешанного сигнала для космического применения

(

ЕКА

)

• Изучение процессов считывания технологии

ASIC и разработка испытательной модели для космического применения

(

ЕКА

)

• Квалифицированные для космического применения

ASIC (

Контроль элементов антенн подверженных прямому радиационному воздействию

) для

REDSAT (EADS Casa Espacio)

• Квалифицированные для космического применения

ASIC смешанного сигнала

(

Процессорная электроника для Оптических беспроводных коммуникационных систем

) для

METNET (INTA)

• Радиационно

стойкие

ASIC структуры в глубоких сверхтонких технологиях

(Catrene,

ЕС

)

• Считывающая электроника для обнаружения частиц высокого приближения

ASIC для

Hyde-Gaspard

Design, manufacturing

&

Testing

ARQUIMEA OFFERS

State of the Art

European

Design

Technology

ITAR Free.

No restrictions for export

Mixed Signal

ASICs ,

Mechanical Actuators,

Sensors

FOR SPACE

Heritage from European

Space Sector

Integrated Circuit Development

ARQUMEA - Current ASIC’s programmes

RADIATION TOLERANT ANALOGUE MIXED

SIGNAL TECHNOLOGY SURVEY AND TEST

VEHICLE DESIGN FOR COSMIC VISION (ESA)

Project prime contractor, Analogical and digital design, Lay-out, PA requirements, ASIC verification and testing.

FRONT-END READOUT ASIC TECHNOLOGY STUDY

AND DEVELOPMENT TEST VEHICLES FOR FRONT-

END READOUT ASICS FOR COSMIC VISION (ESA)

Project prime contractor, Analogical and digital design. Lay-out, PA requirements, ASIC verification and testing.

SPACE QUALIFIED, MIXED SIGNAL ASIC

DEVELOPMENT (DRA (Direct Radiating Array) antennas elements control) for REDSAT (EADS

CASA ESPACIO)

Analog and digital design, PA requirements, ASIC verification testing.

SPACE QUALIFIED, MIXED SIGNAL ASIC (FRONT-

END ELECTRONICS FOR OPTICAL WIRELESS

COMMUNICATION SYSTEM) for METNET (INTA)

ESA PA requirements, ASIC verification testing.

RAD-HARD ASIC STRUCTURES IN DEEP

SUBMICRON TECHNOLOGIES.

OPTIMISE

(CATRENE, EU)

PARTICLES DETECTION HIGH PROXIMITY

READOUT ELECTRONICS ASIC FOR HYDE-

GASPARD:

ARQUIMEA responsibilities: Analog and digital design. ASIC verification testing.

120kRAD

55ºC,

+125ºC

20 years

EOL

ITAR

IRHNA57Z60

AD584

ADC128S102

IRHNA57Z60

HS1840

….

5,000 uds.

Stock

ADC128S102

HS1840

AD584

+

120kRAD

55ºC, +125ºC

20 years EOL

QML

ITAR FREE

TEST

(ALTER)

SPACE COMPONENTS

PROCUREMENT ISSUES

SPACE components procurement issues

PROBLEM

Availability of Space Qualified

Parts is reduced and decreasing

ITAR/ European dependence

OBSOLESCENCE/

Technology life-cycle

COMPETENCE

• Power reduction needs

• Mass reduction needs

• Performance increase needs.

Current Monopoly cases

SOLUTION

COTS (Evaluation

+ Upscreening)

ECI programme

ASICS development

OTHER

X X X*

X

X

X

X

X

X

X

X*

X* c

XX*

Obsolescence management programmes

* Depending on the function

X*

One single ASIC can solve several issues at the same time*

Space Mixed Signal ASICs - Risk reduction strategy.

ASIC VALIDATION

(“qualification”) TEST

TAYLORING

ASSEMBLY

STANDARDISATION

DESIGN EFFORT

OPTIMISATION

ASIC reconfigurability

TECHNICAL

RISK

MANAGEMENT

Designs reusability

FOUNDRIES

PRESELECTION/VALIDATI

ON/CLASSIFICATION

Designs portability

Radiation hardening design adapted to radiation level requiremets.

DEVELOP.

SCHEDULE

REDUCTION

COST

REDUCTION

USE OF ITAR FREE

TECHNOLOGY

MIXED SIGNAL ASIC PROJECT

ADVANTAGES

TECHNICAL

ECONOMIC

PROGRAMMATIC

STRATEGIC

Technical advantages

Reduced Mass and

Volume

•Reducing discrete components in a circuit implies less PCB surface requirements.

•PCB density = Concrete Density !!

•Less PCB implies fewer boards in a complex box and therefore reduce equipment volume (more attractive to the satellite integrator).

Reduced Power

Consumption

• ASIC internal power supply voltage for an acquisition chain can be as low as 1,2V. Less power supply implies less power consumption .

Improved Performance

•Preferred Part List for Flight equipment manufacturers is a short group of very old active components.

•Very little updates from Commercial active components manufacturers.

Radiation Hard Improved

Performance

•With the reduction of size in Commercial foundries (nm, and below), the components are more and more sensitive to radiation (SEE). Difficult to qualify cots for radiation environments.

•ASIC implementation allows Radiation Hard implementations by Design

Noise reduction

•Proximity of different elements of the Acquisition chain (Amplifier, ADC,

Reference….) inside the ASIC guaranties less noise in the chain and higher resolution and accuracy.

WCA and FMECA simplification.

Increased MTBF

• Less components implies better reliability analysis.

ITAR Free

• High technology with zero procurement problems.

Economic Advantages

Less discrete components implies a reduction in cost in medium term.

• For the price of one mixed signal ASIC development project the customer can receive more than 1,000 or 10,000 qualified chips than can be mounted in different projects.

A project choosing Mixed

Signal ASIC development reduces project internal designers cost and associated structural costs

At the end of a project the Company internal reserve Goods increases .

• Only one technical manager interfaces with ARQUIMEA designers once every week through SKYPE or teleconf.

• Each ASIC is part of a semi-finished product, and can be accounted in the company balance sheet.

Programmatic Advantages

Based on designer knowhow the standard development time for an

ASIC can be shortened .

• Development of EM in short time.

• Qualification of FM parts in parallel to

Customer validation in final electronic circuit

• Similar to a Long Lead item

Cofigurable topologies allow for rapid last minute changes

• Based on ARQUIMEA know how a flexible design can be supplied.

• Electronically configurable ADCs.

In next projects, you will be the fastest .

• In next project, the customer holds a proprietary Part that can be used for next generation Designs.

Strategic Advantages

Space sector is becoming competitive

• Hold your own technology.

• Hold an strategic technology to win next quotations.

ITAR Free . USA non dependence.

• Reduce the risk of problems during procurement.

Increase your technology portfolio .

• Companies require strategic technologies to grow.

ITAR

For US components ITAR free today does not mean ITAR Free tomorrow.

In 2006, During the political crisis between US and

Europe due to 2nd Iraqui War, shipments of 54SX

FPGAs where delayed by US DOD during 2 months.

No European satellite could be finished on time.

Wolfgang Veith, ESA's head of product assurance and safety, says: ‘ITAR Components increases the risk, both programmatic and technological. It's programmatic risk in the sense that it inevitably leads to extended procurement times. And the lifecycle of each component must be tracked to a large level of detail, from design to integration to testing to launch.'

Non Dependence technology: An alternative can be implementing the system on a

Radiation Hard ASIC using non-ITAR technologies by ARQUIMEA

.

MIXED SIGNAL ASIC TYPICAL

APPLICATIONS

Mixed Signal ASIC typical applications

Antenna Manufacturer

Active antennas used in satellites, are an array of different transmitter/receivers which have to be controlled independently. To reduce mass, size and power consumption an

ASIC can be developed to control each of the this sections.

Mixed Signal ASIC typical applications

Remote Terminal Units

Earth-observation satellites or space telescopes uses large format focal planes, based on an array of CCDs. Each of these

CCDs need specific circuitry which can be efficiently implemented to be placed on the back of each CCD, leading to a light, small and power saving design.

Telecom Satellites require highly complex remote terminal Units and Payloads

Mixed Signal ASIC typical applications

Instrument Control

Units

Earth Observation satellites, landers, planet probes and others, commonly need systems which need to process and acquire data from different sensors.

As the number of sensor can be high, having each of them different electrical characteristics, integrated acquisition systems can be implemented on an

ASIC, allowing centralized acquisition, simplifying data architectures, and adding features as online data processing among others.

Infrared

Radiometer

Radiation

Temperature

Mixed Signal ASIC typical applications

Scientific Payload

Manufactuers

Space Exploration, Earth observation,

Telescopes, ….

Exploring the limits of physicists implies the limit of technology, and space discrete components are not the most advanced technology available ….

ASICS TECHOLOGY AND RH

LIBRARIES STATE OF THE ART

Digital ASICs vs Mixed Signal ASICs for space

.

Digital ASICs

Provide integrated solutions to digital functions.

Space qualified technologies available in

Europe (ATMEL).

Rad hard libraries available (ATMEL,

DARE).

Mixed signal ASICs

Provide integrated solutions to digital and analog functions.

No Space qualified technologies available in Europe.

No full rad hard libraries available.

Many design groups available (including

OEMs).

Few design groups available (including

OEMs).

Replaceable by (space qualified) FPGAs.

No replaceable by (space qualified)

FPGAs.

ASICs – Technology status in Europe potentially suitable for mixed signal designs .

Foundry Technologies features austriamicrosystems High-Voltage CMOS (3V – 120V operating voltage)

SiGe-BiCMOS

NVM in CMOS and High-Voltage CMOS

0.35μm and 0.18μm process nodes

Space heritage : ASIC STARX32 (MIXED SIGNAL)

SMPS controler

Magnetometer Front End ASIC (MFA) (MIXED SIGNAL

IMS-Fraunhofer

IHP

Lfoundry

ON Semi.

STM

NemeriX G3 chipset (MIXED SIGNAL)

HV/HT 0.35µm

SGB25V: 0.25µm BICMOS process 3,3V (2,5V core available)

0,13µm pilot line

LF150 PDK: 150nm modular technology

LF350 PDK: 0.35µm modular technology

HVCMOS (3V – 80V operating voltage)

0.35μm, 0,25μm and 0.18μm processes.

X-FAB

HCMOS9-SOI (130nm)

Space heritage: 24-BIT DAC (MIXED SIGNAL)

CMOS065-SOI (65nm)

CMOS Technologies: 1.0 - 0.18 µm modular mixed-signal CMOS technologies.

Space heritage : ASIC REMS (MIXED SIGNAL)

1553 Bus transceiver

BiCMOS Technologies: 0.6µm technology

Space heritage: 16HPCMD ASIC (MIXED SIGNAL),15Krad

SOI-CMOS Technologies: 0.6 µm & 1.0 µm CMOS and BCD technology on SOI substrates.

ASIC generic development flow

ASIC spec consolidation

Technology selection

Phase I

Technology

Validation

Phase II ASIC Prototype

Phase III ASIC QM/FM

Definition and implemetation of test vehicles for radiation and functinal (parametric)

PERFORMANCE

Definition and implemetation of first ASIC prototype (not fully functional

Definition and implemetation of final ASIC version (fully functional).

Design

Validation

Manufacturing

Assembly

Testing (ESD, electrical and radiation)

Design

Validation

Manufacturing

Assembly

Testing (environmental and relaibility)

Design

Validation

Manufacturing

Assembling

Testing (QM full qualification)

FM (LAT ESCC 9000)

CONCLUSIONS

• Mixed signal ASICs are postulated as an alternative solution to current procurement ISSUES: space devices availability, ITAR/ European dependence, OBSOLESCENCE, Power reduction Mass reduction,

Performance increase and Current Monopoly cases.

• Typical ASICs development programme risks can be mitigated by innovative ASICS design strategies (ASIC re-configurability, reusability, portability and radiation hardening tailoring).

• Foundries pre-selection, testing optimisation, assembly standardisation will also reduce risks for coming ASICs development programmes.

• Several applications are susceptible of being implements in a ASIC with potential technical, economic and programmatic advantages.

• State of the Art of ASICS and design technologies allows the development of ITAR free rad hard mixed-signal components in

Europe.

Thank you

CONTACT:

Francisco Gutiérrez – ARQUIMEA Ingeneiría S.L. fgutierrez@arquimea.com

David Nuñez – ATER TECHNOLOGY david.n@alter-spain.com

Vasil Popov – ALTER TECHNOLOGY – vi.popov@alter-spain.com

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