The Potential and Challenges in Storing

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HOPPECKE - Your Partner for Sustainable
Energy Solutions
Indonesian – German
Forum on
PV- Hybrid Systems
in Indonesia
Renewables
Made in Germany
Jakarta Sep. 16th, 2013
The Potential and Challenges in Storing Energy
Battery Technology
PT HOPPECKE Indonesia
Jl. Jababeka II Kav. C/24
Bekasi 17530
Indonesia
www.hoppecke.com
MILESTONES
Milestones
2013
2012
2012
Introduction of sun.systemizer – storage for
self-consumption of PV energy
Introduction of grid.systemizer – off-grid energy container solutions
Founding of HOPPECKE India and HOPPECKE Switzerland
Opening of the new HOPPECKE Technology-Center
2008
2007
2006
2001
2000
1999
in Zwickau, Germany
Founding of HOPPECKE Advanced Battery Technology GmbH
Founding of the HOPPECKE Service GmbH & Co. KG
Opening of HOPPECKE production plant in Wuhan, China
Founding of HOPPECKE Technologies GmbH & Co. KG
"Vlies-Technologie" awarded prize for innovation
Opening of distribution company and battery assembly
2013
1976
in Shanghai, China
Founding of HOPPECKE Batterie Systeme GmbH
All plants awarded quality certificates in accordance with
DIN ISO 9001
Construction of Brilon lead recycling smelter
1973
1927
Introduction of employee participation
Company founded by Carl Zoellner
1997
1994
Dr. Marc Zoellner
Managing Director since 2003
Claus Zoellner
Since 2003 Chairman
of the Advisory Board,
Managing Director 1967 until 2003
Ernst Zoellner
Managing Direcotor until 1967
Carl Zoellner
Founder of the company,
Managing irector until 1943
September 2013
PV- Hybrid Systems in Indonesia
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MISSION 2015 - Market Leader in Sustainable Energy Solutions
Mission 2015
Supply of
Energy Backup
Availability
In-Spector®
Monitoring Systems
Charging and
Inverter Systems
AquaGen®,
Racks / Cabinets,
Monitoring
Lead, FNC®,
Li-Ion, NiMH
September 2013
PV- Hybrid Systems in Indonesia
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GROUP STRUCTURE
Accumulatorenwerke HOPPECKE
HOPPECKE
Batterien
HOPPECKE
China
HOPPECKE
Batterie Systeme
HOPPECKE
HOPPECKE
Service
HOPPECKE
Metallhütte (Smelter)
HOPPECKE
International
Brilon, D
Lead-acidbattery systems
Wuhan, CN
Lead-acidbattery systems
Brilon, D
Alkaliine
battery systems
Zwickau, D
Chargers,
New Battery
Technologies (Li-Ion),
Systemtechnology
Zwickau, D
Service
Brilon, D
Recycling
Subsidiaries,
worldwide




 R&D
 Production
 R&D
 Service for batteries
and chargers
 Safety checks
 Systems advice
 On-site training
 Recycling of leadacid batteries
in our owm smelter
 Production
 Sales
 Service
Technologies & ABT
 Production
 Sales




R&D
Production
Sales
Recycling of
lead-acid industrial
battery systems
Shanghai, CN
Lead-acidbattery systems
R&D
Production
Sales
Recycling of
alkaline industrial
battery systems
 Production
 Sales
September 2013
PV- Hybrid Systems in Indonesia
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PT HOPPECKE Indonesia
DIRECTOR PT HIN
WOLFGANG ERBE
CORPORATE
MARKETING & SALES DEPARTMENT
FINANANCE, LOGISTIC & HR DEPARTMENT
TECHNICAL & SERVICES DEPARTMENT
(Wigianto Budiawan & Petrina A)
( Santo Lianto )
( Ariyohana Saraswati )
TELCO & RENEWABLE ENERGY
INDUSTRIAL, OIL & GAS,
POWERPLANT
HUMAN RESOURCE
Santo Lianto
FINANCE & FACILITY
Utit Giarti
EXPORT IMPORT
Reza Maulana
PROJECT & SERVICE
ENGINEER
1 Senior Project &
Service Engineer
2 Project & Service
Engineer
LOGISTIC
Kunto
PROJECT & SERVICE
IMPLEMENTATION
Project
Coordinator 1
Project
Coordinator 2
Project
Coordinator 3
PROJECT & SERVICE
MANAGEMENT
Project Management
Telco ( 2 Person )
Project Management
Industrial (1 Person)
Spare part Order,
Quotation & Delivery
FACILITY
Mochamad Sidiq
September 2013
PV- Hybrid Systems in Indonesia
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PT HOPPECKE Indonesia
Our Competences at PT HIN :
1. Installation, Commissioning & Maintenance of Power Supply System like BTS,
MSC etc.
2. Maintenance, Investigate and Failure Analysis of Lead Acid and Nickel
Cadmium Battery Systems
3. Design Indoor & Outdoor enclosure for Battery & Rectifier.


Normal Cooling
DC Aircon cooling
4. Preventive & Corrective Maintenance AC/ DC Power Supply Systems
including UPS.
5. Renewable Energy System Solution- Sizing, Design, Installation,
Commissioning, After Sales Service/ Maintenance
September 2013
PV- Hybrid Systems in Indonesia
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OPzV solar.power
 Maximum cycle stability and durability during PSoC¹ operations
 Reduced maintenance requirements with
the greatest safety - maintenance free²
 Gel-technology (VRLA), 2 V cells up to
3.540 AH & 6/12V blocks up to 370 AH, C100
 Highest reliability - in the supply of isolated
power networks or remote off-grid
applications
 Highest project flexibility - provided by
excellent storage capability
 Optimal environmental compatibility - closed
loop for substance recovering in an
accredited recycling system
¹ Partial State of Charge
² No topping necessary
September 2013
PV- Hybrid Systems in Indonesia
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OPzS solar.power
 Vented single cells in accordance to DIN
40736 Part 1, 2V cells up to 4.700 AH,
6 / 12 V blocks up to 400 AH, C100
 maximum cycle stability and durability – in
particular during PSoC¹ operations
 highest reliability – in power supply for
remote off-grid applications
 maximum efficiency with reduced charging
factor – ready for use of optional electrolyte
recirculation
 extremely extended water refill intervals up to
maintenance-free – optional use of
AquaGen® recombination system minimizes
emission of gas and aerosols²
¹ Partial State of Charge
² Similar to VRLA batteries
September 2013
PV- Hybrid Systems in Indonesia
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AquaGen® premium.top Recombination Plug
HOPPECKE is the only battery supplier who has developed and patented an
AquaGen Recombination Plug
It provides an almost maintenance free battery with liquid electrolyte.
Two types premium.top H and premium.top V – depending on cell capacity.
September 2013
PV- Hybrid Systems in Indonesia
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Comparison water consumption
during battery life time
Comparison water consumption
4,2
3,8
Water consumption [litre]
per 100 Ah battery capacity
3,4
2,9
without AquaGen
2,5
2,1
1,7
1,3
0,8
with AquaGen
0,4
0,0
0
12
24
36
48
60
72
84
96 108 120 132 144 156 168 180 192 204 216 228
Battery life time [months]
September 2013
PV- Hybrid Systems in Indonesia
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solar.bloc Batteries
 Maximum cycle stability and durability - during
PSoC¹ operations
 Minimum maintenance costs with maximum safety
- maintenance-free² due to sealed ESS technology,
6/12V blocks up to 250 AH, C100
 Highest reliability - for remote off-grid applications
 High resistance against mechanical stress –
reinforced impact-proof polypropylene housing
 Highest project flexibility - provided by excellent
stocking capability
 Optimal environmental compatibility - closed loop
for recovery of materials in an accredited recycling
system

September 2013
¹ Partial State of Charge ² No topping necessary
PV- Hybrid Systems in Indonesia
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High Grade System Connector
Benefits HOPPECKE system connector
high flexible or massive rigid copper connectors
with Santoprene® (Elastomer) rubber moulding
 prevent short-circuits even during installation
 permanent touch protection
rubber moulded, acid tight cover with lip
sealing between terminal and screw
 no maintenance required
solid copper and availability of high cross
sections
 low voltage drop
 safety and long operation of battery installation
September 2013
PV- Hybrid Systems in Indonesia
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Reliable Energy Systems
Design, delivery, assembly and commissioning
of your individual „turn-key“ energy system.
HOPPECKE energy systems can contain:
Optimal charge technology (grid, wind, solar, fuel cell) |
rectifier and inverter | power distribution |
monitoring systems…
 „One-Stop“ – just one contact person
 You benefit from more than 80 years battery and systemKnow-how as well as high flexibility provided by an energy
system completely adjusted to your requirements
 Installation and commissioning of the entire system
 Preventive maintenance and regular safety procedures
to reduce risk of failures
 Increased availability and reliability
by service agreements, operator
training and technical system
consultancy
September 2013
PV- Hybrid Systems in Indonesia
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Applications
Typical applications of HOPPECKE solar batteries

Solar- / Off-grid applications
Power supply for remote off-grid applications and
isolated power networks,
drinking water supply systems, healthcare facilities,
remote schools, remote village electrification, solar
farms

Telecommunication
Mobile phone stations, BTS Tower/ MSC-stations,
off-grid / on-grid solutions

Technical installations for traffic applications
Signalling systems, lighting
September 2013
PV- Hybrid Systems in Indonesia
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PV- Hybrid Systems
Sites References
September 2013
PV- Hybrid Systems in Indonesia
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Hybrid Off-Grid Site with OPzS and AquaGen
in Tahiti
September 2013
PV- Hybrid Systems in Indonesia
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PV Hybrid Rural Electrification in Tahiti with OPzS Batteries
and AquaGen
September 2013
PV- Hybrid Systems in Indonesia
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100Kwp Off-Grid Site with OPzS and AquaGen
in Bangladesh
September 2013
PV- Hybrid Systems in Indonesia
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Sabah Off-Grid 250kWp Mono Solar Panels Installation
Village Electrification – Ministry of Rural Development
September 2013
PV- Hybrid Systems in Indonesia
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Sabah Off-Grid 250kWp SMA Inverter Installation
Village Electrification – Ministry of Rural development
September 2013
PV- Hybrid Systems in Indonesia
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Sabah Off-Grid 250kWp OPzS with AquaGen Inst.
Village Electrification – Ministry of Rural Development
September 2013
PV- Hybrid Systems in Indonesia
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200KW Off-Grid Site with OPzV in Sarawak, Malaysia
Long Bedian – School Ministry of Education
September 2013
PV- Hybrid Systems in Indonesia
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20Kwp Off-Grid Site with OpzV in Sabah, Malaysia
School and Hostel - Ministry of Education
September 2013
PV- Hybrid Systems in Indonesia
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30Kwp Off-Grid Site with OPzV in Sabah, Malaysia
School and Hostel - Ministry of Education
September 2013
PV- Hybrid Systems in Indonesia
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OPzV VERTICAL Installation – Top View
September 2013
PV- Hybrid Systems in Indonesia
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HOPPECKE in Indonesia
• Impressive potential of the RE market in
Indonesia
• HOPPECKE Indonesia to support and
facilitate the development of RE
• HOPPECKE aims to become a major
component/ system & service provider into
PV offgrid / Hybrid projects
• Find, develop and achieve long term local
cooperation to supply sustainable RE energy
solutions
• Local/ international partnerships with
system integrators, component suppliers,
consultants, contractors, customers etc.
• Support the Indonesian communities with
educational programmes on Battery/ RE
technology
September 2013
PV- Hybrid Systems in Indonesia
OUR ENERGY FOR YOUR SUCCESS
‹#›
THANK YOU
Thank you . . .
. . . for
your
attention!
Wolfgang Erbe
Director
PT HOPPECKE
Indonesia
www.hoppecke.com
September 2013
PV- Hybrid Systems in Indonesia
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