FOR.MAI.01 Edition 5 PART 145 REGULATION AWARENESS TRAINING This document is property of DERICHEBOURG Atis aéronautique. Any transmission or copy is forbidden prior to authorisation. FOR.MAI.01 Edition 5 Objective of the training Sensibilize ATIS staff to PART 145 and PART 66 requirements, as well as to the use of liberatory documents This document is property of DERICHEBOURG Atis aéronautique. Any transmission or copy is forbidden prior to authorisation. Page 2 FOR.MAI.01 Edition 5 Training program 1 - General 2 - Part-145 3 - Part-66 4 - EASA form 1 5 - Questionnaire Training schedule Chapters 1 and 2 1h20 Break 0h10 Chapters 3 and 4 0h40 Break 0h10 Questionnaire/correction 0h40 Total time 3h00 This document is property of DERICHEBOURG Atis aéronautique. Any transmission or copy is forbidden prior to authorisation. Page 3 FOR.MAI.01 Edition 5 1.- GENERAL Organisation of regulation This document is property of DERICHEBOURG Atis aéronautique. Any transmission or copy is forbidden prior to authorisation. Page 4 FOR.MAI.01 Edition 5 International Civil Aviation Organisation Objective: allow the pacified world (after second world war) to take benefit from air transport FAA FAR 52 countries International convention Creation of international standard, of recommended practices and of procedures covering the technical scope of aviation (November 1944). 188 countries ICAO Permanent organism in charge of managing the principles listed in the convention (December 1944). 41 ECAC/CEAC countries 24 countries EASA European Convention of Civil Aviation European Aviation Safety Agency REGULATION This document is property of DERICHEBOURG Atis aéronautique. Any transmission or copy is forbidden prior to authorisation. Page 5 FOR.MAI.01 Edition 5 European regulation (EASA) REGULATION ORGANISATION TECHNICAL Prod/ Concept Part-21 A/C 5.7 T CS-23 Operation JAR OPS A/C 5.7 T CS-25 Maintenance Part-145 Engines/APU CS-E/APU License Part-66 Propellers CS-P Training organisation Part-147 Very light A/C CS-VLA A/C: Aircraft CS: Certification specifications This document is property of DERICHEBOURG Atis aéronautique. Any transmission or copy is forbidden prior to authorisation. Page 6 FOR.MAI.01 Edition 5 EASA and JAR (Joint Aviation Requirements) CS-25 Large Aeroplane (>5,7 t) Transportion of passengers Part-21 Certification procedures for aircraft and related products and parts Certification & production Licences des membres d’équipage de conduite EASA et JAR JAR-OPS Commercial Air transportation Maintenance Part-145 Approval of maintenance organisations JAR-FCL Flight Crew Licensing Training organisations Part-66 Qualification certifying staff Part-147 Approval of aeronautical maintenance training organisations Part-M Continuing airworthiness management JAR STD A series Aeroplane Flight simulator This document is property of DERICHEBOURG Atis aéronautique. Any transmission or copy is forbidden prior to authorisation. Page 7 FOR.MAI.01 Edition 5 2.- PART 145 Requirements for maintenance organisations This document is property of DERICHEBOURG Atis aéronautique. Any transmission or copy is forbidden prior to authorisation. Page 8 FOR.MAI.01 Edition 5 PART 145: Maintenance organisation The PART 145 details requirements applicable to maintenance organisations working on aircraft and aircraft parts to be released to service in commercial transportation. To perform maintenance and to issue a certificate of release to service on aircraft or aircraft part registered in a country member of european union or of EASA, a maintenance organisation must be PART 145 approved. Being PART 145 approved means that the organisation is recognized able by its authority (DGAC for France) to perform maintenance work within a defined approval schedule. This document is property of DERICHEBOURG Atis aéronautique. Any transmission or copy is forbidden prior to authorisation. Page 9 FOR.MAI.01 Edition 5 Summary of principal regulation requirements Facilities Part-145.A.25 Documentation Part-145.A.35 to A.60 and A.70 Tooling Part-145.A.40 Store Specific manufacturer Aircraft specific tooling Basic training Mandatory Part-145/ 66 Standard and personnal Type rating «Unserviceable» « Serviceable » Consummables Aircraft parts Authorisations Part-145.A.35 and Part-66 License Internal MOE, associated procedures « FORM 19 » Receipt Engineer logbook Expedition OJT Offices Workshop Plans of facilities List of documentation List of tooling subject to periodic verification This document is property of DERICHEBOURG Atis aéronautique. Any transmission or copy is forbidden prior to authorisation. List of certifying/support staff A/B1/B2/C Page 10 FOR.MAI.01 Edition 5 145.A.25 : Facilitiy requirements External working Workplace Line maintenance Main Base Hangars FACILITIES : • enough room • Protected : rain, frost, snow, wind, dust • Clean floor (dust, liquids) Satisfactory working conditions : Offices STAFF : • management • planning • control • certification • production Stores AIRCRAFT PARTS : •Packaging •Adapted storage place •Segregation: « Serviceable » « Unserviceable » acceptable temp adapted moisture minimal dust sufficient lighting noise (no disturbing conditions) This document is property of DERICHEBOURG Atis aéronautique. Any transmission or copy is forbidden prior to authorisation. Page 11 FOR.MAI.01 Edition 5 145.A.30 : Personnel requirements Accountable manager Provide human and material means Established documented and approved procedures Define the workload plan/man nour to show human means are sufficient Management staff Operational staff, including certifying staff Name a quality manager Qualified regarding experience and training according to PART 66 license Authorised to issue CRS (Certificate of Release to Service) for the certifying staff This document is property of DERICHEBOURG Atis aéronautique. Any transmission or copy is forbidden prior to authorisation. Page 12 FOR.MAI.01 Edition 5 145.A.30 : Personnel requirements 145.A.35 : Certifying staff and B1/B2 support staff MOE et associated procedures / PART 145 TRAINING Human factors Type rating, OJT 2 year continuation training Authorised staff EXPERIENCE Personal file + CRS card At least 6 months in the last past 2 years This document is property of DERICHEBOURG Atis aéronautique. Any transmission or copy is forbidden prior to authorisation. Page 13 FOR.MAI.01 Edition 5 145.A.40 : Equipment – Tools - Material Storage Segregation According to regulation or customers’ requirements When non-conforme (in zone of type « Unserviceable ») With next control/check/calibration (mesure instruments) Identification Control Documentation Date of validity With EASA Form one, … By an approved organisation or in accordance with internal procedures, mandatory to use them Establishment of management lists Archiving of evidence This document is property of DERICHEBOURG Atis aéronautique. Any transmission or copy is forbidden prior to authorisation. Page 14 FOR.MAI.01 Edition 5 145.A.42 : Acceptance of components Ordering according to Check Satisfactory (physical, EASA Form 1), unserviceable (to be repaired), to be scrapped, standard parts, material and consummables (certificate of conformity) Before installation, check of elligibility (after repair, an aircraft part must have a EASA Form 1) Manufacturing According to approved procedures (in the frame of base maintenance) Life limit Except deviation or approved repair solution, those parts mus t be classified as to be scrapped This document is property of DERICHEBOURG Atis aéronautique. Any transmission or copy is forbidden prior to authorisation. Page 15 FOR.MAI.01 Edition 5 145.A.45 : Maintenance data Manual for non destructive tests Part-145 Maintenance agreement Airworthiness directives Service letters Aircraft maintenance manuel Service Bulletin Documentation for structural inspections Approved modifications Task cards Maintenance program Repair manual This document is property of DERICHEBOURG Atis aéronautique. Any transmission or copy is forbidden prior to authorisation. Page 16 FOR.MAI.01 Edition 5 145.A.45 : Maintenance data The content of maintenance data can be modified only according a procedure of the MOE (except in case of modification or repair). For the data issued by the organisaton of conception, this one must be informed of any deviation from an approved maintenance date. Implementation of a procedure for the maintenance organisation to report to the author of a document any element which could lead to an unaccuracy, misunderstanding or confusion in the instructions provided. This document is property of DERICHEBOURG Atis aéronautique. Any transmission or copy is forbidden prior to authorisation. Page 17 FOR.MAI.01 Edition 5 145.A.45 : Maintenance data (Repair solution) Analysis of dammages Replacement EXISTING SOLUTION No or PART 21 JA Approved org. Manufacturer support Maintenance manual Approved process CRS This document is property of DERICHEBOURG Atis aéronautique. Any transmission or copy is forbidden prior to authorisation. Definition of repair Authority approval CRS Page 18 FOR.MAI.01 Edition 5 145.A.45 : Maintenance data Task cards Records Update Extract from manufacturer’s data Of maintenance operations according to task cards Archived for 2 years, protected from fire, flood… (PART 145.55) Of data confirmed by the customer This document is property of DERICHEBOURG Atis aéronautique. Any transmission or copy is forbidden prior to authorisation. Page 19 FOR.MAI.01 Edition 5 145.A.47 : Production planning Of staff, tooling, equipements, material, data and facilities Availability To perform the maintenance tasks correctly Taking human factors into account This document is property of DERICHEBOURG Atis aéronautique. Any transmission or copy is forbidden prior to authorisation. Page 20 FOR.MAI.01 Edition 5 145.A.50 : Certification of maintenance Issued by an authorised staff CRS To certify airworthiness of an aircraft To certify the conformity of an aircraft part When all the maintenance has been performed Necessary before any flight After performing any maintenance operation defined by the operator or any defect rectification After performing any maintenance operation on a removed aircraft part: becomes a EASA Form 1 If the maintenance is not complete, the performance is noted without certification (the operator will have to have the work performed) This document is property of DERICHEBOURG Atis aéronautique. Any transmission or copy is forbidden prior to authorisation. Page 21 FOR.MAI.01 Edition 5 145.A.55 : Maintenance records Record Provide All the details of work and at the minimum, keep the records to show compliance with requirements The operator with a copy of the certificate of release to service, and a copy of any modified repair/modification approved date During 2 years, a copy of all records and associated maintenance data Archive Protect those documents from fire, thief, flood The archives must be stored in a place different from where the working documents arel This document is property of DERICHEBOURG Atis aéronautique. Any transmission or copy is forbidden prior to authorisation. Page 22 FOR.MAI.01 Edition 5 145.A.60 : Occurrence reporting (which could or could have endangered flight safety) Reporting within 3 days Internal reporting Using a form required by the authority To the operator according to the agreement To the authority of registration if different from the auhority of the maintenance organisation To gather and analyse events noticed To show deviations and to broadcast the information This document is property of DERICHEBOURG Atis aéronautique. Any transmission or copy is forbidden prior to authorisation. Page 23 FOR.MAI.01 Edition 5 145.A.65 : Maintenance procedures and quality system Quality policy Such as described in 145.70 Must cover : Safety and quality policy All the aspects of the performance of maintenance operations, including the providing and the control of specialised services (NDT) Line and base maintenance, critical tasks Contain : The immediate recording of operations The revision of instructions/procedures This document is property of DERICHEBOURG Atis aéronautique. Any transmission or copy is forbidden prior to authorisation. Page 24 FOR.MAI.01 Edition 5 145.A.65 : Maintenance procedures and quality system Independents Audits 12 month program for complete review Reviewed by the accountable manager Archived 2 years after closing findings/corrective actions This document is property of DERICHEBOURG Atis aéronautique. Any transmission or copy is forbidden prior to authorisation. Page 25 FOR.MAI.01 Edition 5 MAINTENANCE ORGANISATION EXPOSITION 145.A.70 : MOE Table of content, list of revisions and list of effective pages. Description of management, organisation chart, qualitysafety commitment of the accountable manager, description of facilities, approval schedule (list of aircraft types / type of maintenance). Audit program, management of non-conformities, training and follow-up of certifying staff. Documents, forms, labels to be used during maintenance work: described and included in the procédures. 0. Présentation of the MOE 1. Organisation (linked to maintenance) 2. Maintenance procedures L2. Line maintenance additional procedures 3. Quality system procedures 4. Maintenance under OPS agreement 5. Annexes & associated procedures 6. OPS maintenance procedures(not concerned) 7. FAR Part-145 additional procedures (USA) 8. TCCA AM573 additional procedures (Canada) This document is property of DERICHEBOURG Atis aéronautique. Any transmission or copy is forbidden prior to authorisation. Page 26 FOR.MAI.01 Edition 5 145.A.75 : Privileges of the organisation Approval schedule (PART 145 approval certificate) Maintain any aircraft according to the approval schedule In another organisation working under its quality system (see next page) Maintain any aircraft in any place for an exceptional line maintenance operation or for maintenance to end AOG situation Maintain any aircraft in a place listed in the MOE Issue certificate of release to service This document is property of DERICHEBOURG Atis aéronautique. Any transmission or copy is forbidden prior to authorisation. Page 27 FOR.MAI.01 Edition 5 145.A.75 : Privileges of the organisation PART 145 Sub-contractor Non PART 145 Sub-contractor Work covered by its approval Work covered by the approval of the customer through its MOE CRS issued by a personnal of the sub-contractor authorised by the customer, or by an authorised personnal belonging to the customer In any case, sub-contractors are qualified and surveyed This document is property of DERICHEBOURG Atis aéronautique. Any transmission or copy is forbidden prior to authorisation. Page 28 FOR.MAI.01 Edition 5 145.A.80 : Limitations on the organisation Limitations Maintain an aircraft when the facilities, equipements, material, maintenance data and certifying staff necessary are available This document is property of DERICHEBOURG Atis aéronautique. Any transmission or copy is forbidden prior to authorisation. Page 29 FOR.MAI.01 Edition 5 145.A.85 : Changes to the organisation Informe in case of change of Organisation name ; Location of the organisation or additional site, Accountable manager or management staff, Facilities, approval schedule, sertifying staff. This document is property of DERICHEBOURG Atis aéronautique. Any transmission or copy is forbidden prior to authorisation. Page 30 FOR.MAI.01 Edition 5 145.A.95 : Findings ( by the GSAC, Groupement pour la Sécurité de l’Aviation Civile) Level 1 Any significant non compliance with PART 145 which could lower the level of safety and degrading the flight safety Withdrawal//suspension of the approval until implementation of corrective action Action plan Level 2 Any significant non compliance with PART 145 which could lower the level of safety and which could eventualy degrade the flight safety Lead time for implementation corrective action Definition of a corrective actions plan to be implemented in the respect of lead times agreed with the authority the of This document is property of DERICHEBOURG Atis aéronautique. Any transmission or copy is forbidden prior to authorisation. Page 31 FOR.MAI.01 Edition 5 3.- PART 66 Requirements for certifying staff This document is property of DERICHEBOURG Atis aéronautique. Any transmission or copy is forbidden prior to authorisation. Page 32 FOR.MAI.01 Edition 5 PART 66 Part-66 gives conditions to be complied with by the staff of PART 145 approved maintenance organisation, authorised to issue CRS on aircraft whose maximum takeoff weight is above 5,7 tons. CRS: Certificate of Release to Service. CRS certifies the complete performance and compliance of any maintenance task, in accordance with the request. Part 66 gives conditions in which personnel compliant with elligibility conditions are granted, at their request, a aircraft maintenance engineer license, called PART 66 license. This request is under the responsibility of the engineer, who makes his request through a form 19, which is also used to justify his experience. This document is property of DERICHEBOURG Atis aéronautique. Any transmission or copy is forbidden prior to authorisation. Page 33 FOR.MAI.01 Edition 5 PART 66 license and autorisation categories A : Line maintenance engineer B1 : « Mechanical » engineer: Line maintenance / base maintenance support staff B2 : « Avionics » engineer: line maintenance / base maintenance support staff C : Base maintenance certifying staff This document is property of DERICHEBOURG Atis aéronautique. Any transmission or copy is forbidden prior to authorisation. Page 34 FOR.MAI.01 Edition 5 PART 66 : CRS authorisations The maintenance organisation grants with CRS authorisations when the staff: INITIAL AUTHORISATION RENEWAL OF AUTHORISATION Owns a valid PART 66 license X X Has the type rating for the aircraft related to the authorisation X Has enough current experience on the aircraft type (100 days and 40 days per aircraft type in the 24 last passed months) X X Is up to date regarding human factors training (2 year validity) X X Is up to date regarding aircraft continuation training (2 year validity) X X Is up to date regarding MOE and PART 145 (2 year validity) X X Is OK regarding medical check X X CRITERIA CRS authorisations are renewed every two years. This document is property of DERICHEBOURG Atis aéronautique. Any transmission or copy is forbidden prior to authorisation. Page 35 FOR.MAI.01 Edition 5 4.- EASA FORM 1 Release documents This document is property of DERICHEBOURG Atis aéronautique. Any transmission or copy is forbidden prior to authorisation. Page 36 FOR.MAI.01 Edition 5 EASA FORM ONE : whet, when and where ? An EASA form one is an authorised release document. The authority delegates the conformity of a P/N thanks to this form. NEW PRODUCTS Any part installed on aircraft must have a filled in EASA Form 1, except parts/consumables such as seals, screws, oil…for which a certificate of conformity is sufficient. Acceptable type of document Aircraft parts/equipment with a P/N created by the manufacturer EASA Form 1 or equivalent Standard parts (not serialized) Certificate of conformity (EASA Form 1 not mandatory) Row material / consumables Certificate of conformity Attention : Maintenance must be performed in the facilities described in the MOE or in the facilities of the sub-contractors not approved but covered by the approved maintenance oragnisation and listed in the MOE. EASA Form One must be signed by a certifying staff in the place of performance of tasks. An approved organisation is not allowed to sign EASA forms 1 for any thing at any place. This document is property of DERICHEBOURG Atis aéronautique. Any transmission or copy is forbidden prior to authorisation. Page 37 FOR.MAI.01 Edition 5 EASA FORM 1 Blocks 1-13 to 19-24 must be filled in (block 6 : option). Blocks 14 to 18 concern new parts, reserved to manufacturers (POA). Blocks 19 to 23 concern repaired parts. Block 19 : regulation under which the work was performed. Filling in : Do not modify the format. EASA Form 1 can be digital or pre-printed: the signature has to be hand-written ! Fill in the form in english for export. Can be in french for domestic use. A compliance check must be performed between the EASA form 1 and the material. BLOCK 12 : • Manufactured • Overhaul • Inspected/tested • Modified • Repaired • Retreated • Reassembled This document is property of DERICHEBOURG Atis aéronautique. Any transmission or copy is forbidden prior to authorisation. Page 38 FOR.MAI.01 Edition 5 EASA FORM ONE : sub-contracting When sub-contracting to non approved PART 145 organisations : The CRS must be issued in the name of the approved oranisation. Workshop performing equipments revision or CND must be approved. If only one part of maintenance work is sub-contracted, and if the sub-contractor is also PART 145 approved, it releases its workwith an EASA Form One that the main organisation will archive in its working file, in support of the EASA Form 1 issued to cover the whole maintenance work. This document is property of DERICHEBOURG Atis aéronautique. Any transmission or copy is forbidden prior to authorisation. Page 39 FOR.MAI.01 Edition 5 EASA FORM ONE : Airworthiness of new parts This point is essential ! Its correct and systematic implementation helps to reduce the risk of installing non approved parts on aircraft ("bogus parts" or "suspected unapproved parts" of the FAA). The PART 21.307 says that no spare part (except standard) can be installed on a product which received a type certificate if it is not accompanied with an airworthiness document. The PART 21.307 of Subpart N precise that no imported spare part can be installed on a product which received a type certificate if it is not accompanied with an airworthiness label issued, in application of a bilateral agreement from the non EASA authority, and certifying the compliance with a definition approved by EASA. Depends on bilateral agreements in force. This document is property of DERICHEBOURG Atis aéronautique. Any transmission or copy is forbidden prior to authorisation. Page 40 FOR.MAI.01 Edition 5 EASA FORM ONE : parts manufactured by the organisation Not applicable for ATIS Aviation yet. This document is property of DERICHEBOURG Atis aéronautique. Any transmission or copy is forbidden prior to authorisation. Page 41 FOR.MAI.01 Edition 5 EASA FORM ONE : spare parts from USA Ellibibility of material covered by a 8130.3 "Export" form in general, or because of bilateral recognition betwee France and USA. Attention to 8130-3 "for identification" which are not elligible for export. This document is property of DERICHEBOURG Atis aéronautique. Any transmission or copy is forbidden prior to authorisation. Page 42