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JSCo “Kaluga plant “Remputmash”
(branches in Tovarkovo, Ludinovo, Kochetovka, Slyudyanka)
JSCo “Abdulino PRMZ “Remputmash”
JSCo “Vereschagino PRMZ “Remputmash”
JSCo “Orenburg PRMZ “Remputmash”
JSCo “Perm MPZ “Remputmash”
JSCo “Sverdlovsk PRMZ “Remputmash”
JSCo “Yaroslavl VRZ “Remputmash”
RPM GROUP
© RPM Group. 2012. All rights reserved
1
CONTACTS
JSCo “Kaluga plant “Remputmash”
http://www.rempm.ru/
ADDRESS in Kaluga – 21, Malinniki side-str., Kaluga, 248025 Russia.
Tel. in Kaluga: +7 (4842) 51-49-05
Fax in Kaluga : +7 (4842) 90-07-21
ADDRESS in Moscow – 18/3-5, Novoryazanskaya str., Moscow, 107078, Russia.
Tel. in Moscow: +7 (495) 663-32-16/17
Fax in Moscow : +7 (495) 663-32-18
General Director – E. Yakovlev
Head of Investor – A. Perov
© RPM Group. 2012. All rights reserved
2
RPM GROUP
Kaluga plant “Remputmash”
branch in Tovarkovo, branch in Ludinovo
Yaroslavl VRZ
Perm MRZ
Vereshagino PRMZ
Sverdlovsk PRMZ
.
.
. .
Yaroslavl
Moscow
Kaluga
Voronezh
.
.
.
..
.
RUSSIA
Perm
Vereshagino
Ekaterinburg
Abdulino
Orenburg
branch in Kochetovka
Irkutsk
Abdulino PRMZ
Orenburg PRMZ
branch in Slyudyanka
KEY INDICATORS
2012
(forecast)
2011
2010
Sales
16,714
bln.rub.
10,087
bln.rub.
6,325
bln.rub.
CapEx
0,364
bln.rub.
0,167
bln.rub.
0,112
bln.rub.
6 314
pers.
5 716
pers.
5 334
pers.
INDICATOR
Employees
© RPM Group. 2012. All rights reserved
4
SHAREHOLDERS STRUCTURE
JSC Russian
Railw ays
100% -1
JSCo “Kaluga plant “Remputmash”
Branches in:
Tovarkovo, Ludinovo, Kochetovka, Sludyanka
100%
JSCo
“Sverdlovsk
PRMZ
“Remputmash”
JSCo “Perm
MRZ
“Remputmash”
JSCo “ Yaroslavl
VRZ
“Remputmash”
© RPM Group. 2012. All rights reserved
JSCo “Abdulino
PRMZ
“Remputmash”
JSCo
“Vereschagino
PRMZ
“Remputmash”
JSCo “Orenburg
PRMZ
“Remputmash”
GROUP HISTORY
YEAR
EVENTS
1995
Plant in Tovarkovo was purchased and became a part of Kaluga track machinery.
1997
Ministry of Railways signed a cooperation agreement with Plasser&Theurer company (Austria), and the Kaluga Plant Remputmash produced
machines for deep ballast cutting АHМ-801 in cooperation with it. Kaluga track machinery and repair plant is converted into State Unitary
Enterprise of Kaluga Plant Remputmash and became the main plant of the association, which consisted of ten machinery and repair plants.
1998
Remputmash launched cooperation with Speno (Switzerland). The first rail-grinding train RSHP-48 produced.
1999
High efficiency liner-tamper machines produced by Remputmash in cooperation with Plasser&Theurer. The first national rail-grinding train
RSHP-12С was designed and manufactured. Remputmash won a tender for supply of track machines КОМ-300 and RSHP-48К to Ukraine.
2000
The first flattening, tamping and leveling machine for turnout switches Unimat08-275 was produced in cooperation with Plasser&Theurer
(Austria). The machine was awarded the 1st level Certificate at the exhibition «Track machines — 2000»
2001
Lyudinovo engineering plant became a part of the SUE Kaluga Plant Remputmash.
2002
Highly productive machines for ballast cleaning SHOM-1200 and SCH-1200 were designed and manufactured.
2003
SUE Kaluga Plant Remputmash was transformed into a branch of Russian Railways OJSC. The plant developed and successfully
implemented and certified quality management system. Certificate was issued by DIN VSB ZERT (Germany). Remputmash introduced new
models of track equipment: Dynamic-tamping express 09-3X, tamping and leveling machine PMA-1 «Ariadne», Motor rail car АКS-01, track
universal self-propelled railway inspection car for transportation of track crews of 24 people. Testing ground was built: three sections of railway
track of 800 meters each.
2005
Open Joint Stock Company Kaluga Plant Remputmash was created. Share fraction held by Russian Railways OJSC is 100% -1 share.
© RPM Group. 2012. All rights reserved
6
GROUP HISTORY (part 2)
YEAR
EVENTS
2006
Kaluga Plant became the managing company in formed group of companies Remputmash, which includes 9 companies.
2007
Radically new railway equipment was presented — automatic tamper for turnout switches PMA-S.
2008
Service motor rail car АS-01 designed for transportation of 48 professionals-repairmen and greatly expanded set of tools to the site of railway
track repair, has been presented. An agreement on cooperation with Geismar company (France) for the production of small tools and equipment
and with MFL company (Austria) for the production of a fundamentally new type of equipment — rail-milling train RFP-01 were signed.
2009
Remputmash Group within the order of the Russian Railways OJSC began supplying equipment for the railway construction in Libya. To do this,
designers of Kaluga plant designed and built a traction unit 2UTM-4L designed for operation in tropical conditions and on track 1435 mm wide.
2010
Remputmash Group presents two unique designs — RFP-1 designed in cooperation with the Austrian company MFL and cleansing machine
MVU-18000 produced in cooperation with the Swedish company Disab. According to experts, RFP-1 is the most powerful to date rail-milling
train in the world.
2011
Remputmash designers have modernized ballast cleaning machine SHOM-1200 and flattening, tamping and leveling machine PMA-1. The
program on creation of repair and service centers and service organizations for track equipment has started, within which service centers were
opened in Kochetovka (South Eastern Railway) and Slyudyanka (East-Siberian Railway). Re-branding of the company has begun. RPM Group
is a strategic partner of Russian Railways OJSC, the player of the global market and manufacturer of unique «Russian» machines.
2012
New brand and corporate identity of Remputmash Group (RPM) were approved first by the Board of Directors and soon by Russian Railways.
April 20, 2012 a tripartite agreement defining supply of railway equipment for Russian Railways in 2012-2016 was signed. RPM Group
undertakes the task to deliver a wide range of modern track equipment designed for any works on construction, major repairs and routine
maintenance of railway track. This is more than 3.3 thousand units of equipment, including some new models produced in cooperation with
foreign companies. Some new agreements with companies Linsinger (Austria) and Geismar (France) were signed.
© RPM Group. 2012. All rights reserved
7
TECHNOLOGY
MAIN TECHNOLOGICAL PROCESSES:
1. Procurement:

Castings production from cast iron, steel and non-ferrous metals

Castings production from rolled metal coils

Castings production from round steel

Press-forging production
2. Assembly-and-welding production of welded metal constructions
3. Manufacturing
4. Production of heat treatment of parts and units
5. Production of galvanic coating
6. Manufacture of paint and varnish coatings
7. Wiring production
8. Tools production
9. Repair facilities
10. Assembly production
© RPM Group. 2012. All rights reserved
8
RPM GROUP PRODUCTS
RPM GROUP PROVIDES SPECIAL EQUIPMENT FOR:

NEW TRACK CONSTRUCTION

TRACK OVERHAULING

TRACK MAINTENANCE
RPM GROUP PROVIDES REPAIR AND SERVICE OF
TRACK EQUIPMENT
RPM GROUP PRODUCES SPARE PARTS FOR TRACK
MACHINES, AS WELL AS ELEMENTS OF
MATERIALS FOR TRACK’S UPPER
STRUCTURE
© RPM Group. 2012. All rights reserved
TECHNOLOGICAL
COMPLEXES
COMPLEX FOR
NEW TRACK CONSTRUCTION
Straight line track
Track
laying
crane
Platforms for
transportation of
track sections
UK
25/25
UK 25/9-18MP/
PT/ PTL
Set of
hopper
wagons
Electric
ballaster
Tamping
machine
ELB-4K
PMA-1
Dynamic
track
stabilizer
DSP-4S
Ballast
Distributor
RPB-01
Track switches
Track laying
crane for
switches
UK 25/28SP
Train for
transportati
on of track
switches
Set of
hopper
wagons
Tamping
machine for
switches
Dynamic
track
stabilizer
PMA-S
DSP-4S
Ballast
Distributor
RPB-01
TRACK-LAYING CRANE
UK-25/25
Maximum load-lifting capacity, tonns
Maximum length of rail sections, m
Self-propelled travelling speed, km/h
Travelling speed in train formation km/h
Machine weight, tonns
Machine crew, persons
© РПМ группа. 2012. Все права защищены
25
25
15
80
135
2
TRACK-LAYING CRANE FOR SWITCHES
UK 25/28SP
Maximum work capacity, switches/ hour
Maximum load-lifting capacity, tonns
Overall dimensions of the switch, m
Capacity of diesel-generating set, kWt
Self-propelled travelling speed, km/h
Boom turning with respect to the axis, degree
Machine weight, tonns
Machine crew, persons
1
30
25х5,5
2 х121
20
3
130
2
RAILS AND SWITCHES TRANSPORTATION
PLATFORM
FOR TRANSPORTATION
OF SWITCHES
Maximum load-lifting capacity, t
Overall size of the switch, m
Drive of operating elements, type
Travelling speed in train formation km/h
Machine weight, tonns
40
12,5 х 2,5
hydraulic
80
50
PLATFORM
FOR TRANSPORTATION
OF PANELS
Maximum load-lifting capacity, tonns
Maximum length of rail sections, m
Self-propelled travelling speed, km/h
Travelling speed in train formation km/h
Machine weight, tonns
66
25
30
100
56
ELECTRIC
BALLASTER
ELB-4K
Speed while ballasting, km/h
Maximim track lifting, mm
Maximum track shifting , mm
Capacity of the diesel-generating sets, kWt
Machine weight, tonns
Machine crew, persons
15
300
+/- 250
100 +30
140
4
AUTOMATIC TAMPING
MACHINE PMA-1
Maximum processing output, sleepers / h
Track position accuracy in level and in plan, mm
Maximum track lifting, mm
Maximum track displacement, mm
Power of diesel-generating set, kW
Selfpropelled movement speed, km/h
Speed in train formation, km/h
Machine weight, t
2400
+/- 1
150
150
354
90
100
76
AUTOMATIC TAMPING
MACHINE for SWITCHES
PMA-S
Maximum processing output, sleepers / h
Tamping of switches, switches/h
Track position accuracy in level and in plan, mm
Maximum track lifting, mm
Maximum track displacement, mm
Power of diesel-generating set, kW
Selfpropelled movement speed, km/h
Speed in train formation, km/h
Machine weight, t
Machine crew, persons
1400
1
+/-1
150
150
354
90
100
76
3
BALLAST DISTRIBUTING
MACHINES RPB-01, PB-01
Maximum processing output:
When working with central plough, km / h
When working with shoulder ploughs, km/h
When working with pick-up, km/h
Hopper volume, m ³
Diesel-engine power, kW
Selfpropelled movement speed, km/h
0…20
0…6
0…3
10
294
100
DYNAMIC
TRACK STABILIZER
DSP-4S
Maximum processing output, m / h
Power of diesel-generating set, kW
Selfpropelled movement speed, km/h
Speed in train formation, km/h
Machine weight, t
Time of machine putting into
operating mode, min
2000
243
80
100
58
5
TECHNOLOGICAL
COMPLEXES
COMPLEX FOR
OVERALL REPAIR OF THE TRACK
Straight line track
Ballast cleaning
machine
Ditch
cleaning
machine
MKT-1P
SHOM-1200
Ballast cleaning
machine SHOM700
with traction
unit UTM-2M
Track switches
Train for
dirt
removal
SZ-800
Automatic
tamping
machine
Set of hopper
wagons
PMA-1
Tamping
machine
VPR-02M
Dynamic
track
stabilizer
DSP-4S
Ballast
distributor
RPB-01
DITCH CLEANING MACHINE MKT -1P
Rotor capacity, m³/ h
Max depth of rotor penetration URL, mm
Rotor outreach, mm
Outreach distance of the swivel conveyor, m
Travelling speed in train formation, km/h
Weight, tonns
Crew , persons
300
2 500
7 800
8
80
85
2
BALLAST CLEANING
MACHINE
SHOM-1200
Maximum work capacity, m³/ h
1200
Depth of ballast cutting, mm
600
Cleaning width, mm
5200
Capacity of diesel-generating set, kWt 1150 + 698
Drive of bar chain, type
hydraulic
Weight, tonns
176
Crew, persons
6
HOPPER WAGON
VPM-770
Lifting capacity, t
Hopper volume, m³
Type of hatches drive
Movement speed in train formation, km/h
Length, m
Car weight, t
71
41
pneumatic
120
11,4
23
TECHNOLOGICAL
COMPLEXES
COMPLEX FOR
CURRENT TRACK MAINTENANCE
Straight line track
Tamping
machine
PMA-1
Dynamic
track
stabilizer
DSP-4S
Ballast
Distributor
RPB-01
Track switches
Tamping
machine for
switches
Dynamic
track
stabilizer
PMA-S
DSP-4S
Ballast
Distributor
RPB-01
OPTIONAL EQUIPMENT
FOR
TRACK MAINTENANCE
AND CONSTRUCTION
RAIL WELDING MACHINE
PRSM-4 (5,6)
Maximum processing output:
butts/h
Sectional area of welded
rails, sq.mm
Power of diesel-generating set, kW
Power of welding head, kWA
Selfpropelled movement speed, km/h
Speed in train formation, km/h
12(13)
6400-10000
360
100
80
100
RAIL GRINDING TRAIN
RSHP-48K
Quantity of cars, pcs
4
Numbers of grinding heads, pcs
48-72
Metal removing for one run, mm
0,25
Maximum processing output:
km / year
2000
Power of diesel-generating set, kW
1220
Self-propelled movement speed, km/h
80
Speed of operating mode, km/h
4…8
TESTING CARS
ADE-1
ADE-3
Drive type
Selfpropelled movement speed, km/h
Power of diesel-generator set, kW
Movement of operating mode, km/h
Frequency of ultrasonic vibrations, MHz
Frequency of monitoring pulses, Hz
Length, m
Machine weight, t
electrical
80
200
5…40
2,5
2000
14,8
45
INFRASTRUCTURE
Kaluga plant REMPUTMASH
INDICATOR
VALUE
Enterprise total area
20,07 hectares
Total area of production premises
58 374,3 м2
Boiler station (installed capacity)
56 Gcal/hour
Compressor station (total performance)
62 м3/min
Total length of motor roads on the enterprise area
1 089 м
Total length of railway track on the enterprise area
1 110 м
Branch in Tovarkovo (Outskirt Kaluga)
INDICATOR
VALUE
Enterprise total area
6,76 hectares
Total area of production premises
17 801,7 м2
Boiler station (installed capacity)
12 Gcal/hour
Compressor station (total performance)
24 м3/min
© RPM Group. 2012. All rights reserved
Total
length of motor roads on the enterprise area
1 013 м
28
INFRASTRUCTURE (part 2)
Branch in Ludinovo (Outskirt Kaluga)
INDICATOR
VALUE
Enterprise total area
59,1 hectares
Total area of production premises
86 151,4 м2
Total length of motor roads on the enterprise area
2 211 м
Total length of access roads
3 230 м
Total length of railway track on the enterprise area
5 038 м
Total length of access railway track
2 800 м
Boiler station (installed capacity)
6,45 Gcal/hour
Compressor station (total performance)
90 м3/min
© RPM Group. 2012. All rights reserved
29
OVERALL CONSUMPTION OF KEY
RESOURCES
INDICATOR
Kaluga plant
Branch in
Tovarkovo
Branch in
Ludinovo
per
month
per
year
per
month
per
year
per
month
per
year
Electric power, thousand kWh
552,8
6 633,4
281,7
3 379,8
1 182,1
14 184,9
Gas (heating period / summer
period), thousand м3
1 269,5 /
230
10 102,9
190 / 42
1 885,5
769,1 / 77,8
5 773
Drinking water, thousand м3
6,0
72,45
borehole
25,7
308,6
Industrial water, thousand м3
17,2
206,5
borehole
© RPM Group. 2012. All rights reserved
-
EXPORTS
Target regions
.
Norway
Iceland
Netherlands
Canada
Belgium
France
USA
Russia
Germany
Great Britain
Switzerland
Hungary
Italy
Japan
Spain
China
Morocco
Bahrain
Egypt
KSA
Mexico
South Korea
Nepal
UAE
Hong Kong
Taiwan
India
Jamaica
Philippines
Vietnam
Costa Rica
Venezuela
Guinea
Surinam
Columbia
Ghana
Brunei
Cameroon
Singapore
Peru
Indonesia
Brazil
Argentina
Uruguay
Chili
© RPM Group. 2012. All rights reserved
South Africa
1520
1435
1676
1067
мм.
мм.
мм.
мм.
Australia
31
Thank you for your attention!
www.rempm.ru
32
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