1 IE 368: FACILITY DESIGN AND OPERATIONS MANAGEMENT Lecture Notes #1 Course Overview & Introduction IE 368.FACILITY DESIGN AND OPERATIONS MANAGEMENT WINTER 2012 Today’s Agenda 2 Information on syllabus Instructor’s information Office hours Text Grading Exams & Homework Class format Homework #1 Student information sheet Introductory lecture IE 368.FACILITY DESIGN AND OPERATIONS MANAGEMENT WINTER 2012 Instructor’s Information 3 Instructor: Dr. J. David Porter Office: 420 Rogers Hall Phone: (541) 737-2446 Email: david.porter@oregonstate.edu Office Hours Mondays and Wednesdays 4:00 – 5:30 PM By appointment Do not email technical questions about an assignment • Lengthy or potentially difficult questions should be handled face to face with instructor IE 368.FACILITY DESIGN AND OPERATIONS MANAGEMENT WINTER 2012 Grader 4 Nadia Bathaee Email: bathaeen@onid.orst.edu ● Responsibility Grade homework assignments IE 368.FACILITY DESIGN AND OPERATIONS MANAGEMENT WINTER 2012 Prerequisites 5 ST 314 or equivalent is needed First section of the course We will review some of it IE 366 and IE 367 Listed prerequisites Helpful but not critical If specific material is needed, it will be covered for course purposes IE 368.FACILITY DESIGN AND OPERATIONS MANAGEMENT WINTER 2012 Course Information 6 Course homepage: http://classes.engr.oregonstate.edu/mime/winter2012/ie368 • Syllabus • Handouts Lecture material Information sheet • Homework assignments Solutions will be provided via email Check the page daily for course information and announcements IE 368.FACILITY DESIGN AND OPERATIONS MANAGEMENT WINTER 2012 Required Textbook 7 Tompkins, J.A., White, J.A., Bozer, Y.A., Tanchoco, M.A. (2010). Facilities Planning (4th Ed). Hoboken, NJ: John Wiley and Sons, Inc. Textbook is widely used Good combination of practical/theoretical methods Encyclopedic A good reference for practicing engineers We will move around the text according to the tentative course plan IE 368.FACILITY DESIGN AND OPERATIONS MANAGEMENT WINTER 2012 Other References 8 Factory Physics : foundations of manufacturing management (3rd Ed.). New Hopp, W.J. & Spearman, M.L. (2007). York, NY: Irwin McGraw-Hill Inc. Mainly used in the first portion of the course Library does not have a copy Lectures should be sufficient coverage Probability & statistics texts IE 368.FACILITY DESIGN AND OPERATIONS MANAGEMENT WINTER 2012 Grading Criteria 9 Homework Midterm Exam 20% 25% Thursday, February 9th, 2012 Final Exam (cumulative) 30% Monday, March 19, 2012 @ 9:30am Term project IE 368.FACILITY DESIGN AND OPERATIONS MANAGEMENT 25% WINTER 2012 Exams & Homework 10 Homework Homework assignments are due at the beginning of the lecture session No late assignments will be allowed! A random selection of problems will be graded • Each HW is worth 10 pts Group study is encouraged but splitting up assignments is not Exams Open book and open notes exams • No laptop computers permitted Based on homework, lecture material, & reading assignments IE 368.FACILITY DESIGN AND OPERATIONS MANAGEMENT WINTER 2012 Lecture Format 11 The first part of class will be devoted to questions Unreasonably long questions will be handled one on one If I do not know the answer, I will get it for the class by the next lecture Lecture Ask questions 5 min. break Not meant as an exit time End of Class Will try to leave time for questions IE 368.FACILITY DESIGN AND OPERATIONS MANAGEMENT WINTER 2012 Lecture Format (cont.) 12 Material will be delivered on PowerPoint slides using a Tablet PC Material will be added to slides during class There will be periodic in-class problem solving sessions • Solutions completed electronically on slides Minor changes to the slides may be made just before class All added (hand written) material is your responsibility Hand written material added by instructor will NOT be available on the course’s website IE 368.FACILITY DESIGN AND OPERATIONS MANAGEMENT WINTER 2012 Classroom Rules 13 Cell phones shall not be accessed during class time Shut it off and put it away No newspapers No completing homework or other assignments No sleeping Use common sense and be considerate of others Notify instructor when absent from class as soon as possible Before or after the fact Justifiable reason IE 368.FACILITY DESIGN AND OPERATIONS MANAGEMENT WINTER 2012 Homework #1: Information Sheet 14 Due on Thursday, Jan. 12th Must include a recent picture of you to be considered complete Turn in the paper sheet at the beginning of the lecture session It helps me get your names right IE 368.FACILITY DESIGN AND OPERATIONS MANAGEMENT WINTER 2012 Course Outline 15 Introduction – Chapter 1 Determining Requirements & Production System Design (3 parts) See “Reading Assignment” column on tentative course schedule Lecture material with some handouts (not in the textbook) Facilities Layout Chapter 3 – Characterizing relationships and flow Chapter 6 – Layout models Chapter 4 – Personnel requirements IE 368.FACILITY DESIGN AND OPERATIONS MANAGEMENT WINTER 2012 Course Outline (cont.) 16 Facilities Location Chapter 10 – pp. 517-550 Selected Material Handling and Storage Topics (as time permits) Parts of Chapter 5 & 10 IE 368.FACILITY DESIGN AND OPERATIONS MANAGEMENT WINTER 2012 17 Questions? IE 368.FACILITY DESIGN AND OPERATIONS MANAGEMENT WINTER 2012 18 Introduction IE 368.FACILITY DESIGN AND OPERATIONS MANAGEMENT WINTER 2012 Course Catalog Description 19 Design and analysis of industrial facilities including just-intime systems, queuing, material handling systems, material flow analysis, line balancing, systematic layout planning, design of warehouse facilities, and facilities location The different elements described above are all part of Facilities Planning The facilities planned today must help an organization achieve Supply Chain Excellence Each organization in the supply chain should plan facilities with their partners in mind IE 368.FACILITY DESIGN AND OPERATIONS MANAGEMENT WINTER 2012 Facilities’ Characteristics 20 All the facilities in the supply chain should have the following characteristics: Flexibility Modularity Upgradability Adaptability Selective Operability IE 368.FACILITY DESIGN AND OPERATIONS MANAGEMENT WINTER 2012 Facilities Planning Viewpoints 21 Civil engineering Electrical/Mechanical engineering Architectural Construction management/Contractor Real estate Urban planning Industrial engineering IE 368.FACILITY DESIGN AND OPERATIONS MANAGEMENT WINTER 2012 IE Viewpoint of Facilities Planning 22 Industrial Engineers focus on requirements, resource allocation, and efficient use of resources Facilities are the integration of many lower level systems • • • • • Space requirements with respect to flow and operations control Personnel requirements Equipment requirements System design/layout with respect to flow and operations control The use of information systems and technology to increase effectiveness • Movement within a facility • Movement between facilities – Location • … IE 368.FACILITY DESIGN AND OPERATIONS MANAGEMENT WINTER 2012 Facilities Planning 23 Facilities planning determines how an activity’s tangible fixed assets best support achieving the activity's objectives Facilities Planning IE 368.FACILITY DESIGN AND OPERATIONS MANAGEMENT WINTER 2012 Facilities Planning 24 Amount ($) Costs of design changes during a project Planning Designing Building IE 368.FACILITY DESIGN AND OPERATIONS MANAGEMENT Installing Commissioning WINTER 2012 Focus of IE 368 25 This course will focus on facilities planning Flow design Determining requirements Layout Coverage of storage and materials handling, and facilities location Many of the specific principles taught are useful in other applications Equipment fractions Queuing models IE 368.FACILITY DESIGN AND OPERATIONS MANAGEMENT WINTER 2012 Example of a Manufacturing Facility 26 IE 368.FACILITY DESIGN AND OPERATIONS MANAGEMENT WINTER 2012 From an IE Viewpoint 27 Why are the components of this facility located as drawn? Why are they arranged as drawn? Why are there so many duplicated items? Why is the facility so large or small? Why are there enclosed rooms and open areas? How many people will be working in the facility? Does this design meet requirements? etc. IE 368.FACILITY DESIGN AND OPERATIONS MANAGEMENT WINTER 2012 IE Approaches 28 Industrial Engineers develop models to understand, design and validate systems Procedures e.g., Systematic Layout Planning (SLP) Analytical models e.g., machine fraction equations, queuing models Analytical layout models/software Computer simulations IE 368.FACILITY DESIGN AND OPERATIONS MANAGEMENT WINTER 2012