NX Variable Frequency Drives Perfect match for HVAC Field Devices All you need in HVAC Control Where are variable frequency drives used? • Buildings: - Primarily commercial • Applications: - Air handling - District Heating - Room & Zone • Operation: - Control fans, pumps, compressors to reduce energy consumption 2 HONEYWELL - CONFIDENTIAL File Number Where are variable frequency drives used? • Heating, Ventilation and Air Conditioning (HVAC) system Chiller Cooling tower Ventilation fan Boiler/heating pump Cooling coil Need for AC Drive! 3 Heating coil HONEYWELL - CONFIDENTIAL File Number What is a variable frequency drive? • Also known as: Frequency Converter (FC), Variable Speed Drive (VSD), AC Drive, Inverter etc. A squirrel cage motor is the typically used electrical motor in industry and public engineering sector Stepless control for the speed of a squirrel cage motor Smooth and Accurate control 4 Improved control over the system HONEYWELL - CONFIDENTIAL Cost reductions through Energy savings and improved quality File Number Why use variable frequency drives? • Saves energy through fan and pump speed control - up to 70% energy savings in pump and fan applications e.g. 32% average savings in a ventilation system → Payback period of 1 year • Decreases mechanical stress due to pressure spikes with direct on-line start & stop - VFDs creates a smooth start which reduces the pressure spikes that reduce system lifetime • Reduces the starting current of the motor - VFDs minimize the starting current of the motor, which means electrical installation investments can be lower Save energy, increase system lifetime, save on investments 5 HONEYWELL - CONFIDENTIAL File Number Why use variable frequency drives? Power P % 100 Valve 80 60 40 20 Speed Control 0 0 20 40 60 80 100 Flow Q % Saves energy through fan & pump speed control 6 HONEYWELL - CONFIDENTIAL File Number Why use variable frequency drives? • Energy savings & payback period on investment in VFDs Savings 90 % 81% Payback time: 1.5 years Source: ZVEI (Zentralverband Elektrotechnik- und Eletronikindustrie e.V.) 80 % 70 % 44% 60 % 35% 50 % Payback time: 2 years Payback time: 0.5 40 % year 32% Payback time: 1 year 30 % 20 % 10 % 0% Lift Waste water pump Bottling station Ventilation system average 32% energy savings & 1 year payback 7 HONEYWELL - CONFIDENTIAL File Number Why use variable frequency drives? Pressure spikes in long pipes with direct on-line start & stop Pressure in pipe Direct on-line Start Switch-Off Time Repeated pressure spikes reduces the lifetime of a system Reduced mech. Stress increased system lifetime 8 HONEYWELL - CONFIDENTIAL File Number Why use variable frequency drives? • Reduced starting current 800 700 % Line Current 600 500 AC Drive Soft Starter 400 Star - Delta Direct On Line 300 200 100 0 0 10 20 30 40 50 Hz Lower electrical installation investments 9 HONEYWELL - CONFIDENTIAL File Number What does Honeywell offer in VFDs? Honeywell NXL Compact drives 0.25 - 1.5 kW 0.37 – 3 kW 208 – 240 V 380 – 500 V Honeywell NXL HVAC drives 0.75 - 30 kW 380 – 500 V Honeywell NXS Multipurpose drives 10 0.55 - 90 kW 0.75 - 400 kW 2.2 - 560 kW HONEYWELL - CONFIDENTIAL 208 – 240 V 380 – 500 V 525 – 690 V File Number What’s special about Honeywell VFDs? • Honeywell VFD Highlights (all platforms) - Compact and robust design - Easy commissioning and use - Low audible noise from the motor - High class functionality - High flexibility to fulfill any need - High starting torque & dynamics 11 HONEYWELL - CONFIDENTIAL File Number What’s special about Honeywell VFDs? • Compact & robust design Super cooling principlebased channel totally separated from electronics Easily replaceable, temperature controlled cooling fan Separate control unit Removable display panel Integrated Ac choke as standard Easily configurable versatile I/O to meet all requirements Easy to access power terminals Under the protective plate Patented strip solution for proper 360 controls grounding 12 High voltage separated from control electronics HONEYWELL - CONFIDENTIAL Integrated EMC filters as standard File Number What’s special about Honeywell VFDs? DANFOSS 195,3 L 542 % ABB IP54 45/55 kW 124 KG I-level 93,9 L 260 % IP54 45/55 kW 50 KG I-level 35.9 L 100 % Bookcase design 937 591 715 IP54 45/55 kW 35 KG H-level 257 237 ACS 601 429 306 VLT 5060 421 495 Honeywell is the Most Compact in the Market! 13 HONEYWELL - CONFIDENTIAL File Number What’s special about Honeywell VFDs? • Features - Start Up Wizard The complete product range can be programmed with the help of start-up wizard - Panel – Remove operation NEW The complete product range have easy change of the control place function Usefull function when commissioning HVAC applications. All product behave in similar way • Benefits: - Easy commissioning - Simple to use Press LEFT ARROW for 3 s to change control place Honeywell - the easiest to use and commission 14 HONEYWELL - CONFIDENTIAL File Number What’s special about Honeywell VFDs? • Features: - High Switching Frequency Refers to frequency of the IGBT switches in operation Higher frequency less noise from the motor Best solution without de-rating • Honeywell offers 6kHz (NXL) and 10 kHz (NXS) compared to 4kHz (Danfoss) - Temperature-controlled fans Fan stops operating when not needed • Benefits: - Lowest Audible Motor Noise - Reduced Noise caused by the VFD itself - Optimized energy consumption of the drive Highest Switching Frequency = Lowest Noise 15 HONEYWELL - CONFIDENTIAL File Number What’s special about Honeywell VFDs? • Features: - Easy- installable credit-card size option boards Wide selection of control inputs and outputs • Analog I/Os, relays, digital inputs, thermistor inputs Wide selection of field buses • Benefits: - Flexible & upgradeable in the field •Modbus RTU •Ethernet TCPIP •Metasys N2 •Profibus DP •LonWorks •CANopen •DeviceNet •BACnet Honeywell VFDs – flexibility to meet any need 18 HONEYWELL - CONFIDENTIAL File Number What’s special about Honeywell VFDs? • Features: - High starting torque & dynamics Sophisticated open loop vector control • Automatic torque boost function • Motor auto identification function in entire product family • Benefits: - Excellent performance Highly accurate motor control Increased reliability Smooth start even for high inertia fans - Best flying start in market Best solution for clean room air handling High performance through excellent motor control 19 HONEYWELL - CONFIDENTIAL File Number What’s special about Honeywell VFDs? • Honeywell VFD PC Tools - NCload: for easy software downloading Uses standard RS232 communication port for downloading Items that can be downloaded: • System software • Application software • Software for option cards • Language package Application loading view Activates required application Language pack view 20 HONEYWELL - CONFIDENTIAL File Number What’s special about Honeywell VFDs? • NCdrive- for easy commissioning - Parameter handling for all NX products Online or Offline Parameter editing Parameter set comparison Save or print parameters, graphs, drive information, fault history - Commissioning & maintenance Parameter window Graphical window for online drive signal monitoring Control the drive from the tool: Control window • Start, stop, change direction, reference, fault reset, coast stop Read active faults & fault history - Service Info Function Saves all drive information including hardware & software configuration Monitoring window 21 HONEYWELL - CONFIDENTIAL File Number Tell me the technical aspects of NXL compact… • NXL Compact Series 0,37 – 1,5KW (208 – 240V 1~/3~) 0,55 – 2,2KW (380 – 500V 3~) IP20 enclosure class EMC • N – Level: no emission class • H – Level: comm. standard (external filters available) Accessories • 1 plug-in for I/0 expanders or field busses • RS232 adapter (for PC connection) • Display panel door installation set • PC tools NXL Compact is a high featured Micro Drive 22 HONEYWELL - CONFIDENTIAL File Number What’s special about NXL compact series? • Easy Installation: - Flexible installation options (back or side, screw or DIN rail) - Start-up Wizard • Best Features: - Fully programmable I/O, auto-identification, PID controller, flying start) → very high functionality and flexibility against any micro range product - Options: I/Os, field busses, display panels RFI filters AC chokes • Low Audible Noise NXL Compact is a high featured Micro Drive 23 HONEYWELL - CONFIDENTIAL File Number Tell me the technical aspects of NXL HVAC… • NXL HVAC Series 0,75 – 30 KW (380 – 500V 3~) IP21, IP54 enclosure classes EMC • H – Level: comm. standard • C – Level: comm. special (hospitals, airports) Accessories • 2 plug-ins for I/O expanders or field busses • RS232 adapter (for PC connection) • Display panel door installation set • PC tools NXL HVAC is a dedicated solution for HVAC 24 HONEYWELL - CONFIDENTIAL File Number What’s special about NXL HVAC series? • Easy Installation & Set-up: - Quick Installation Guide - 30 second start-up wizard • Extremely low motor noise - High switching frequency • High starting torque & dynamics - Sophisticated open loop vector control & effective design • Suitable for all HVAC applications - Fans, Pumps, Compressors NXL: Perfect for HVAC Applications up to 30kW 25 HONEYWELL - CONFIDENTIAL File Number What’s special about NXL HVAC series? • Feature: - Quick Installation Guide Includes 1-page instructions for installation & set-up Attached to product • Benefits: - Quick & Easy Installation Most important info available at a glance Instructions aren’t thrown out with product packaging NXL HVAC: Easiest to Install 26 HONEYWELL - CONFIDENTIAL File Number What’s special about NXL HVAC series? • Feature: - 30 second start-up wizard • Benefits: - Quick & Easy Installation VFD programming in just 4 easy steps: • Activate the Start-up Wizard • Select the mode (fan or pump) • Tune the motor nominal speed • Tune the motor nominal current NXL HVAC: Fastest to Set-Up 27 HONEYWELL - CONFIDENTIAL File Number Tell me the technical aspects of NXS multipurpose… • NXS Multipurpose Series For open loop applications such as conveyors, mixers, pumps, and fans 0,37- 90 kW (208-240V ), 0,75 - 400 kW (380-500V), 2,2 - 560 kW (525-690V) IP21, IP54 (up to 250 kW) enclosure classes EMC • C – Level: comm. special (optional up to 30KW units) • H – Level: comm. standard (standard up to 160KW units) • L – Level: industrial (standard from 200KW +) Accessories • 5 plug-ins for I/0 expanders and field busses • Display panel door installation set, through-hole mounting kits • Keypad for Chinese & Cyrillic letters • PC tools NXS is flexible & configurable to meet any need 28 HONEYWELL - CONFIDENTIAL File Number What’s special about NXS multipurpose series? • Easy Installation: - Start-up wizard - Alpha-numeric display panel, memory and back-up functions • Flexibility - Variety of option boards & slots - Wide Power and Voltage range - Alpha-numeric display panel, memory and back-up functions - 7 predefined application software to ensure suitability to any application - Several special application software available NXS is flexible & configurable to meet any need 29 HONEYWELL - CONFIDENTIAL File Number What’s special about NXS multipurpose series? • Features: - Hardware-coded option boards & slots - 5 option board slots with 20 different boards to select - Isolated thermistor input as standard • Benefits: - Real flexibility to fulfill any need from the application NXS is flexible & configurable to meet any need 30 HONEYWELL - CONFIDENTIAL File Number When to choose NXS over NSL? • Why choose NXS multipurpose over NXL HVAC? - applications over 30kW (up to 400kW) - alphanumeric display with memory More comprehensive start-up wizard PID with real units (bar, psi, etc.) Parameter copy & back-up Special panel for Cyrillic & Chinese letters Multi-monitor view (3 values simultaneously) - 10 kHz switching frequency without de-rating (up to 30kW) - wider selection of special application software Water Solutions Package: Multi-master Pump Cascade Controller, Sewage Tank Level Controller Extra PID Controller i.e. NXS controlling an actuator - More I/O options: 5 option board slots instead of just 1 or 2 31 HONEYWELL - CONFIDENTIAL File Number How do Honeywell NXL VFDs compare? Honeywell Product Easy Installation Compact size (* Switching frequency NXL HVAC VLT 6000 Quick guide Start-up Wiz. No IP21 small IP20 +41% IP54 smallest IP54 +266% 6 kHz IP21: Integr. normal EMC filtering IP54: Integr. special (full) Thermistor Input Danfoss 4.5 kHz Normal and special (not full) options. External from 11 kW Yes (isolated) No Danfoss VLT HVAC FC100 ABB Siemens No IP21 +25% IP55 +120% ACH 550 Start-up Wizard only IP21 +25% IP54 +121% SED2 No IP20 -5% IP54 +218% 5 kHz 4 kHz 4 kHz Intergr. solution for normal available Intergr. solution for normal available IP20 External filters. IP54 integr. special (not full) Yes (nonisolated) Yes (nonisolated) Yes (nonisolated) (* average difference 1,1 - 30 kW units footprint size 32 HONEYWELL - CONFIDENTIAL File Number How do Honeywell NXS VFDs compare? Honeywell Danfoss Danfoss ABB Siemens Product NXS VLT 6000 Easy Start-up Installation Wizard No Compact size IP21 small IP20 +41% (* IP54 smallest IP54 +266% Switching frequency 10 kHz 4.5 kHz Intergr.normal Normal and in all. Special special (not full) options. EMC filtering as integr. option (up to External from 30kW) 11 kW Thermistor Input Yes (isolated) No VLT HVAC FC100 No IP21 +25% IP55 +120% ACH 550 Start-up Wizard IP21 +25% IP54 +121% SED2 No IP20 -5% IP54 +218% 5 kHz 4 kHz 4 kHz Intergr. solution for normal available Intergr. solution for normal available IP20 External filters. IP54 integr. special (not full) Yes (nonisolated) Yes (nonisolated) Yes (nonisolated) (* avg. diff. 1,1 - 30 kW units footprint size 33 HONEYWELL - CONFIDENTIAL File Number