High Voltage Insulation Diagnostics WELCOME! Presented by: Bostjan Flis bostjan.flis@metrel.si Content overview Application areas of HV insulation testing What influences insulation resistance Symptoms of bad insulation Testing methods Insulation testing with DC test voltage - insulation characteristics Insulation testing with DC test voltage - test parameters Limit values Connection schemes Test data evaluation i.e. statistics keeping General requirements for HV insulation testers Metrel HV insulation testers Metrel's solution providing, services and development Application areas of HV insulation testing Insulation resistance testing is part of predictive maintenance of: - Rotary machines (generators, motors) - Transformers (industry, utilities, power distribution) - Cables - Measuring transducers - Distribution boards Benefits: - Lower TCO (total cost of ownership) - increased electrical safety - prevention against fire hazard What influences insulation resistance - Thermal exposure - Overload - Moisture - Electrical shocks - Mechanical shocks (vibrations, bad transportation) - Dirt (oil, dust, conductive materials) - General ageing of insulation Symptoms of bad insulation - Insulation breakdowns in a form of electrical short-circuits - Fire - Long-term downgrading values of insulation resistance - Insulation resistance values under by standards determined values Insulation testing methods - AC insulation testing (50/60Hz, 1 minute) - Insulation surge breakdown testing - Insulation testing with switching voltage - Insulation testing with DC voltage - Dielectric losses (tgδ) - Partial discharges - U – I characteristics Insulation testing with DC test voltage - insulation characteristics Itot IRiss Riss 1 IRiso Riso Guar d IRCpi ICiso Cpi Cis o Rpi Riss 2 + U uA Itot 40 ICiso 30 IRiso 20 IRiss 10 IRCpi 0 0 200 400 600 800 t [s] U Test voltage Riss1 and Riss2 Insulation surface resistance Riso Insulation resistance Ciso Capacitance of an insulation system Rpi Polarisation resistance Cpi Polarisations capacitance Itot Total insulation current IRiss Insulation surface leakage current IRiso Resisitve part of the insulation current IRCpi Polarisation current ICiso Capacitive part of the insulation current Insulation parameters Polarisation Index (PI) PI = R tot (10 Min) / R tot (1Min) Dielectric absoption ratio (DAR) DAR = R tot (1 Min) / R tot (30 Sek) Dielectric discharge (DD) DD = I DIS (1 min) / (U * C ISO ) I DIS ….a discharge current measured 1 minute after disconnecting the insulation system from the test voltage C ISO …. capacitance of the insulation system Discharge of U …test voltage Discharging of Cpi Ciss Itot Bad insulation Good insulation 0 0 10 20 30 40 50 60 t [s] Limit values for insulation testing with DC voltage Insulation resistance Limit value General applications > 1MΩ per 1kV der Nennspannung des Prüflings Rotary machines according to IEEE 43-2000 a./ 1 MΩ + 1 MΩ/1kV b./ 5 MΩ for motors under 600V c./ 100 MΩ for motors above 600V Switching- and control devices according to IEC 60439-1 > 1kΩ for 1V of the UN of the test object Splitting transformers and safety low voltage transformers according to IEC 61558 a./ Basis insulation > 2MΩ b./ Additional insulation > 5MΩ c./ Reinforced insulation > 7MΩ Polarisation index (PI) Evaluation PI Wert 1 to 1.5 BAD (valid for older types of insulation materials) 2 to 4 SUFFICIENT (valid for older types of insulation materials) >4 VERY GOOD (also for the modern type of insulation materials) Dielektric absorption ratio (DAR) Evaluation DAR value <1 BAD 1 ≤ DAR ≤ 1.25 SUFFICIENT > 1.4 VERY GOOD Thumb rule (motors and generators): Ri MΩ U n kV Connection schemes Precondition! - Measuring object has to be disconnected from power supply network (voltage – free) - Surface of the insulation system has to be dry and clean Power transformer VN HV vs LV NN G VN NN HV vs G G Multiple devices Power supply PE - ground Port A PE Port A Port A Port C1 Device N Port C1 Device B Device A Port C2 Port C C Port C2 PE Port B Port B VN NN G LV vs G Test data evaluation i.e. statistics keeping Statistics - Always assure the same measuring conditions (connection, temperature, test voltage, diagnostics parameters) - Regular test intervals (6 months or one year) - Results keeping for the entire life period of the equipment - Observation of downgrading trends Temperature coefficient (all values are to be calculated on 75ºC) Ri10/ /75 Ri10/ 1 Kr K r 102, 280,0304 General requirements for HV insulation testers Test functions: - Insulation resistance Other features: - Guard terminal to eliminate surface insulation currents - Step voltage test - Capacitance - PI, DD, DAR - Current in µA and mA range - Automatic discharging of the test object after measurement - Built-in timer - On-Line graph R = f(t) - Voltage AC/DC - EM immunity for usage in HV environments - EM Filters for improved accuracy Accessories: - Good charging system (accus or mains or both) - Shielded test leads - High quality test terminals (HV, antistatic, high surface resistance) - PC Software for downloading of test results and creating test reports Metrel HV insulation testers Integrated features: •Test voltage up to 10kV DC •Resistance measuring range up to 10TΩ •Automated calculation of PI, DAR and DD for profound insulation diagnostics •On-Line R=f(t) display •Test voltage setting in 25V steps •Shielded 12kV test leads to reduce influence of external EM fields •CAT IV/600V over-voltage category for utilities and industrial applications •New TeraLink PRO Windows PC Software for TeraOhm 5kV Plus •Handbook “Modern insulation testing” on CD Metrel's solution providing, services and development Product training in Metrel training centre On-Line technical support Application training and publications Repair & Calibration training Calibration equipment Repair & Calibration services Advanced technical solutions for all product‘s segments (Hardware, Firmware, PC Software) Customised solutions (Instruments, Software, Accessories) WHY NOT METREL? 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