Thermoacoustic heat driven cooling Kees de Blok Aster Thermoacoustics, Smeestraat 11, 8194LG Veessen, The Netherlands c.m.deblok@aster-thermoacoustics.com Douglas Wilcox Chart-Qdrive, 302 10th Street, Troy, NY 12180, USA douglas.wilcox@chartindustries.com Developments since the 1e workshop on thermoacoustics Features of multi-stage TA engines Multi-stage TA engine application examples Thermoacoustic liquefaction of natural gas Conclusions 7 april 2015 1 Developments since 1e workshop on thermoacoustics • Pulse tube cryocoolers or cold heads • Thermoacoustic engines with standing wave resonator • Since 1980 Driven by (E-A) pressure wave generator Commercially available today Image: www.qdrive.com Since 1997 High efficiency High onset and operating temperatures Large internal (resonator) volume Most studied / copied configuration Multistage thermoacoustic engines with traveling wave resonance and feedback circuits Image: www.lanl.gov Since 2008 Low onset and operating temperatures Small internal (feedback) volume Prototypes build up to 100kW T at 160C Image: www.aster-thermoacoustics.com 7 april 2015 2 Features of multi-stage TA engines Typical TA engine operating temperatures Properties of multi-stage traveling wave thermoacoustic engines Acoustic power gain proportional with number of stages Less acoustic loop power relative to the net acoustic output power (more compact design) Onset temperature difference < 30 C "Economic" operating temperature difference > 100 C 4-stage thermoacoustic traveling wave engine/cooler (THATEA project, 2010) Enables low and medium temperature heat sources as useful input heat Waste heat (industry) Flue gas (e.g. CHP, …) Solar heat (vacuum tube collectors) …….. 7 april 2015 3 Features of multi-stage TA engines 1) Default acoustic impedance matching • In case of 4 stage TA engines, acoustic in- and output impedances are matched by default, because of the ¼ mutual distance between stages. 2) Traveling wave feedback multi-stage systems build so far hardly showed any streaming, Why? Streaming is proportional with pressure amplitude and transported heat is proportional with temperature • For the same acoustic power, pressure amplitude in traveling wave feedback systems is nearly half the amplitude in standing wave systems • Multi-stage systems typcally operate at low and medium temperatures • Asymmetry in minor losses at the in- and output junctions to the feedback tubes due to difference in local gas density (temperature) . 7 april 2015 4 Multi-stage TA engine application examples ThermoAcoustic Power (TAP) Conversion of industrial waste heat into electricity • Dutch SBIR project, phase2 Design and built of a TAP converting 100 kW waste heat at 160ºC into 10 kW electricity Location: Smurfit Kappa Solid Board, Nieuweschans(Gr), The Netherlands 3m 100 kW T Thermo Acoustic Power generator 7 april 2015 5 Multi-stage TA engine application examples Solar powered cooling (SOTAC) Add-on for vacuumtube collector systems Latitude <35: Cooling only Latitude >35: Combined heating and cooling SOTAC demonstration setup (2012) 7 april 2015 6 Thermoacoustic liquefaction of natural gas Thermoacoustic liquefaction of natural gas (LNG) • Basic idea since 1998 by LANL (Swift), Cryenco (later Praxair) • Thermoacoustic Stirling engine (TASE) drives multiple pulse tubes sharing the same standing wave resonator • Minimum engine input temperature: TH_engine = TC_engine . TH_cooler /TC_cooler In theory: TH_engine = 330*300/110 = 900K (627C) • In practice: TH_engine > 900C High temperature (red) hot hex and pressure vessel Limited heat reduction burned gas (1300 C 900 C) Recuperation required, but limited by high exhaust temperature High temperature contruction materials required Construction cost too high to become economic viable Image: www.lanl.gov 7 april 2015 7 Thermoacoustic liquefaction of natural gas Thermoacoustic liquefaction of natural gas (LNG) or bio gas for transport and storage The idea behind: • Combine high performance pulse tube(s) with low input temperature multi-stage traveling wave thermoacoustic engine to lower input temperature Reduce minimum engine input temperature by # stages Typical engine input temperature less than 300C Improved heat reduction burned gas (1300 C 300 C) Recuperation not required (optional) Allows for use of ordinairy construction materials + Cost reduction brings back the concept on stage Simple construction Scalable No moving parts Little or no maintenance Stand-alone operation 7 april 2015 8 Thermoacoustic liquefaction of natural gas The experiment measurement layout Gas mean pressure: 2.4 Mpa Heat source: thermal oil heater Heat sink: water cooling • 4-stage traveling wave engine Available at Asterthermoacoustics Gas: helium-argon Frequency: 50-77Hz (set by ratio helium-argon) Pressure amplitude cold hex #4: 65 kPa ( dr: 2.7%) Theat source : 224C Theat sink : 25C • Cold head Type 102 supplied by Qdrive Gas: helium Operating frequency: 60Hz Pressure amplitude cold head: 226 kPa ( dr: 9.4%) Electric heater: 5.2 7 april 2015 9 Thermoacoustic liquefaction of natural gas First experiment january 2014 Results • First experiment • Reached a cold head temperature of -110C Proved the concept Recent experiment Reduction of engine losses Heat load added to cold head Modified gas filling system Cold head cooling power at engine input temperature of 224C • Cold head • temperature: -160C Heat sink cold head 25C TA engine Heat input temperature: 224C Heat sink: 25C 7 april 2015 10 Conclusions • Brief overview of features and projects making use of multi-stage traveling wave thermoacoustic engines • Alternative concept for liquefaction of natural gas or bio-gas for transport and storage • Combines a high performance pulse tube and a multi-stage traveling wave thermoacoustic engine • Reduced engine input temperature down to 300C • High temperature reduction (extracting more heat) of combustion gas prior to exhausting • More than one order of cost reduction by using ordinary construction materials • Brings back on stage, the concept of (combustion) heat driven liquefiers, not only for liquefaction of natural gas (LNG) but also for storage and transport of bio-gas or other gasses Thermoacoustics is on its way to full scale techno-economic viable applications 7 april 2015 11