study on a looped thermoacoustic prime mover with a

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STUDY ON A LOOPED THERMOACOUSTIC
PRIME MOVER WITH A COMPLIANCE TUBE
Rui Yang , Tao Jin, Yi Wang, Yuanliang Liu, Ye Feng and Ke Tang
Institute of Refrigeration and Cryogenics/Key Laboratory of Refrigeration and Cryogenic
Technology of Zhejiang Province, Zhejiang University, Hangzhou 310027, China
Corresponding author’s e-mail: jintao@zju.edu.cn
Thermoacoustic heat engine is a type of machine converting thermal energy into acoustic
energy with the attracting characteristics of high reliability and environmental friendliness.
Recently, the thermoacoustic system driven by low-grade thermal energy (waste heat,
geothermal energy and solar thermal energy, etc.) has been a hot research area. In this paper, a
looped thermoacoustic engine with a compliance tube is proposed, where the compliance tube is
utilized as the phase adjuster, to realize the high acoustic impedance and the near travellingwave acoustic field in the regenerator, which is significant for effective thermoacoustic
conversion. The onset temperatures for three different installation positions of the compliance
tube have been investigated and the results show that the position which is 1/4 wavelength away
from the cold heat exchanger is optimal. Systematic experiments have then been conducted with
nitrogen, helium and carbon dioxide as working fluids. A lowest onset temperature
difference of 37 °C (the corresponding heating temperature is 61 °C) was reached with
the carbon dioxide as the working fluid with the mean pressure of 2 MPa. The exciting results
show the promising usability of low-grade heat source in the thermoacoustic prime mover.
1.
Introduction
Thermoacoustic heat engine is a type of energy conversion machine, converting thermal energy
into mechanical energy or consuming mechanical energy to pump heat, with the outstanding
characteristics of high reliability and environmental friendliness [1]. The former merit comes from
the fact that there is no moving part, and the latter one is ascribed to the working fluids which are
generally gases without ozone depletion. Under the background of energy and environment crisis,
the thermoacoustic heat engine powered by low-grade thermal energy (waste heat, geothermal
energy and solar thermal energy, etc.) has become a hot research area, facing but not limited to the
applications of electricity generation, refrigeration, water pumping, circulation and pressurization
[1-6]. This work focuses on a travelling-wave thermoacoustic engine with a looped configuration to
make good use of the merits of the efficient thermoacoustic engine in travelling-wave acoustic field,
aiming at the utilization of low-grade thermal energy.
The conception of travelling-wave thermoacoustic engine was proposed by Ceperley [7], trying
to control the phases of velocity and pressure of oscillating gas parcels as the travelling wave, thus
to realize a reversible thermodynamic cycle similar to Stirling cycle. However, the low acoustic
impedance in the regenerator caused severe viscous loss, leading to poor thermal efficiency. The
thermoacoustic Stirling heat engine, which could realize travelling-wave acoustic field as well as
high acoustic impedance in the regenerator by proper combination of the looped structure and the
resonator [8], dramatically improved its efficiency, which was comparable to that of an ordinary
diesel engine. However, the required heat sources at quite high temperature are generally with
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The 23rd International Congress on Sound and Vibration
relatively high quality [8], which severely limits its practical application scope. In 2010, de Blok
modified the looped travelling-wave thermoacoustic engine by inserting multiple thermoacoustic
cores in the loop, and the exciting results showed that the required temperature of heat source was
significantly reduced. The multi-stage travelling-wave thermoacoustic engine was expected to
realize a relative Carnot efficiency of 40% when driven by the heat sources below 200 °C [3, 4].
The present work proposed a looped thermoacoustic engine with a compliance tube, which is
utilized as the phase adjuster, in order to realize the high acoustic impedance and the near
travelling-wave acoustic field in the regenerator. To find the optimal location for the compliance
tube, the onset temperatures of three different installation positions have been investigated. Detailed
investigation has then been carried out when the compliance tube is installed in the optimal position.
The prime mover has also been modelled to evaluate the efficiency.
2.
Qualitative analysis of the regenerator based on a simplified model
and the conception of compliance tube
For a travelling-wave thermoacoustic prime mover, the regenerator is the place where the
thermoacoustic conversion occurs. Hence, it is significant to conduct a qualitative analysis on the
performance of thermoacoustic conversion in the regenerator.
According to the thermoacoustic theory [9], the variation in the acoustic power through an
element channel with the length of dx in one dimensional case can be depicted as
r
dE 2
1
1
= − ν |U 1 |2 −
|p1 |2 + Re [ gp 1U 1 ] ,
dx
2
2 rκ
2
(1)
where E2 is the acoustic power, rν is the resistance caused by viscosity, rκ is the effective resistance
of thermal relaxation. U1 and p1 are the amplitudes of volumetric velocity and pressure, respectively.
g is a sort of complex gain or attenuation coefficient for the volumetric velocity. Re represents the
real part of a complex number. The tilde denotes complex conjugation. As for Eq. (1), the first and
second terms on the right side are the acoustic power dissipations caused by fluid viscosity and
thermal relaxation, respectively. The third term represents the acoustic power gain or attenuation.
Generally, rν, rκ and g are functions of the geometry and dimensions of the channel, and g is even
related to the temperature gradient along the channel [9]. For an ideal regenerator with perfect
thermal contact between the working fluid and the solid channel boundary, as well as zero void
volume, rκ is infinite, and g can be simplified into [9]
g=
1 dTm
,
Tm dx
(2)
where Tm is the mean temperature.
Consequently, Eq. (1) can be simplified into
r
dE2
1 dTm
= − ν |U 1 |2 +
| p1 ||U 1 | cosϕ ,
dx
2
2Tm dx
(3)
where φ is the phase difference between p1 and U1. In addition, the expressions of rν and U1 are [9]
rν =
ωρ m Im[ − f ν ]
A |1 − f ν |2 ,
U1 = v1 A ,
(4)
(5)
where ω, ρm, v1 and A are the angular frequency, the mean density, the velocity amplitude, and the
channel cross-sectional area, respectively. fν is the spatially averaged viscous function [9].
Combining Eqs. (3), (4) and (5), by eliminating rν and U1, yields
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dE2
1 dTm
ωρ A Im[ − f ν ]
=− m
| v1 |2 +
| p1 ||U1 | cosϕ .
2
dx
2 |1 − f ν |
2Tm dx
(6)
The first term on the right side in Eq. (6) indicates that decreasing the velocity amplitude |v1|,
instead of the volumetric velocity amplitude |U1|, is the essential approach to reducing the viscous
dissipation. According to the second term on the right side in Eq. (6), for a given mean temperature
and temperature gradient, the higher values of |p1|, |U1| and cosϕ are all expected to enlarge the
acoustic power generation for the engine’s regenerator. Especially, it is most beneficial to
thermoacoustic conversion when φ is 0.
Consequently, we could conclude that, as for the design of a travelling-wave thermoacoustic
engine, the following two points can be suggested for the regenerator: 1) high normalized acoustic
impedance, i.e., Zn>>1 (Zn=|p1/v1|/ρmc, where c is the sound speed), implying a relatively high
pressure amplitude |p1| and a relatively low velocity amplitude |v1|. 2) phase difference φ close to
zero, leading to cosϕ approaching to 1.
To achieve near travelling-wave acoustic field in the regenerator, the compliance tube with
larger diameter than the adjacent tubes is proposed. In the simplified model, the compliance tube
can be modelled as a compliance. If the viscous and thermal attenuation is neglected, when sound
wave travels through the compliance tube, p1 remains unchanged while ΔU1 can be depicted as [9]
ΔU1 = −iωCp1
(7)
where C is the compliance. As a result, the variation in the phase of volumetric velocity amplitude
ph(U1) is accelerated, and the acoustic field in the regenerator can be adjusted. From Eq. (7), we can
see that the change of U1 depends on not only the configuration of the compliance tube, but also p1,
indicating the position to install the compliance tube plays an important role.
3.
Experimental apparatus
Based on the two key points of an efficient regenerator and the conception of the compliance
tube mentioned in Section 2, we proposed a looped thermoacoustic engine as shown in Fig. 1,
consisting of a thermoacoustic core (a heater, a regenerator and a cold heat exchanger) and a
compliance tube, which are connected by resonators to form a loop. Dimensions of the main parts
are listed in Table 1. The cross-sectional area of the thermoacoustic core is locally enlarged, in
order to reduce the velocity amplitude |v1| for decreasing viscous dissipation inside the regenerator,
while keeping a sufficient |U1| which is beneficial to the acoustic power gain, according to
Eq. (6).The compliance tube, with the length equal to that of the thermoacoustic core and the
diameter 2.77 times that of the resonator, acts as a phase adjuster. Six pressure sensors are installed
along the loop. We tried different positions to install the compliance tube, as shown in Fig. 1.
4.
Results and discussions
Figure 2 shows the onset temperature difference in the system when the compliance tube is
installed in position 1, position 3 and is not installed. It can be seen that the onset temperature
differences can be reduced greatly by installing the compliance tube in both positions 1 and 3.
However, in position 3, the system oscillates in a very unstable state, which is similar with the
compressor surge. More specifically, the intensity of the oscillation varies dramatically with the
period of about 5 s. This is because the inappropriate acoustic filed triggers the double-threshold
phenomenon [10], i.e., there are two separated regimes of the exponential growth of acoustic
oscillations. After the first threshold, the heating temperature rises steadily until reaching the critical
value of the second threshold. The oscillation abruptly becomes much more intense, and the
convective heat transfer between the gas and the wall of the heater is enhanced. However, the
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Onset temperature difference (°C)
The 23rd International Congress on Sound and Vibration
500
400
Position 1
Position 3
Without compliance tube
300
200
Gas: CO2
100
0
0.0
0.5
1.0
1.5
2.0
Mean pressure (MPa)
2.5
Figure 1: Schematic of the looped travelling-wave Figure 2: Onset temperatures when the compliance
thermoacoustic prime mover.
tube is installed in position1, 3 and is not installed.
Table 1: Dimensions of the main parts of looped thermoacoustic prime mover.
Items
Length (mm)
Diameter (mm)
Heater
30
99
Regenerator Cold heat exchanger
30
30
99
99
Resonator Compliance tube
90
8160
72
26
heating power cannot sustain the required heating temperature, so the heating temperature will drop
below the critical value of the second threshold, and the oscillation becomes weaker again. The
standing-wave ratio of this case is above 5, which reflects that the acoustic filed contains much
standing-wave components, and is not well adjusted. Additionally, the oscillation fails to occur
when the compliance tube is installed in position 2, even at the highest heating temperature of
600 °C. There are two possible reasons may account for the phenomenon. Firstly, the phase
difference φ can be changed but in the deteriorated direction by the compliance tube in position 2.
According to Eq. (6), if φ is close to 90°, the acoustic wave cannot be amplified. Secondly, the
compliance tube, which may help to form a boundary similar with the soft boundary, will lead to
the compliance and the regenerator near the peak of U1, and then to severe viscous loss according to
Eq. (3). Both of the two explanations are merely conjectures and further research efforts are
required to provide a more definitive answer.
In our experiments, only when the compliance tube is installed in position 1, the system could
start to oscillate at low heating temperature and in a stable state. The detailed study has also been
carried out when the compliance tube is in position 1. Figure 3 presents the onset temperature
difference of the prime mover with different mean pressures when He, CO2 and N2 are adopted as
working fluids, respectively. As we can see, the system could start to oscillate with relatively low
temperature differences, indicating the potential to use low-grade thermal energy. A lowest onset
temperature difference of 37 °C (the corresponding heating temperature is 61 °C) was achieved
with CO2 of 2 MPa as the working fluid.
Figures 4 to 6 show the stable operating status under different heating powers when the filling
pressure is 2 MPa. From Fig. 4, we can see that the temperature difference along the regenerator
rises steadily with the increased heating power, and the temperature difference are below 250 °C,
which can be provided by many low-grade heat sources. We can see from Fig. 5 that the frequency
for the case of He is the highest, then is N2, and finally is CO2. The frequency can be determined by
the ratio of sound speed over wavelength. As the heating temperature rises with the elevating
heating power, the sound speed of the gas near the heater is generally increased. However, the
temperature in the loop far away from the heater stays almost unchanged, leading to an
unremarkable rise in the spatial average sound speed of the system. Since the wavelength depends
on the loop length, the frequency rises but unremarkably. Figure 6 presents the relation of pressure
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300
250
He
CO2
200
N2
150
100
50
Temperature difference (°C)
Onset temperature difference (°C)
The 23rd International Congress on Sound and Vibration
250
200
He
CO2
N2
150
100
0.5
1.0
1.5
2.0
Mean pressure (MPa)
2.5
1.25
120
1.20
90
60
Pressure ratio
150
He
CO2
N2
30
1.15
He
CO2
N2
1.10
1.05
0
0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4
Heating power (kW)
1.00
0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6
Heating power (kW)
Figure 5: Frequency vs. heating power.
Figure 6: Pressure ratio vs. heating power.
300
Acoustic power
amplification in
regenerator
250
200
Efficiency
0.25
0.20
150
100
Gas: He
0.15
Efficiency
Acoustic power amplification (W)
Frequency (Hz)
50
0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4
Heating power (kW)
Figure 3: Onset temperature difference for different gas. Figure 4: Temperature difference vs. heating power.
0
0.0
50
0
0.10
0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6
Heating power (kW)
Figure 7: The calculated acoustic power amplification in regenerator and the efficiency.
ratio (defined as the ratio of pressure amplitude over mean pressure) versus heating power, showing
the intensity of pressure oscillation. Generally, a higher pressure ratio is expected to drive the load,
such as a linear alternator or a refrigerator. A highest pressure ratio of 1.20 was achieved when CO2
was adopted as working fluid, with a corresponding temperature difference of 224 °C.
To evaluate the acoustic power amplification in the regenerator, the system is modelled by
DeltaEC [11], where the mean pressure and heating/cooling temperatures are the measured values
from the experiments. The calculated |p1| has been compared with the measured results from six
pressure sensors installed along the loop, and the deviation is within 30%. Figure 7 shows that the
calculated acoustic power amplification in the regenerator and the efficiency (defined as the ratio of
ICSV23, Athens (Greece), 10-14 July 2016
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The 23rd International Congress on Sound and Vibration
the calculated acoustic power amplification over the corresponding measured heating power) both
rise with the elevating heating power. The efficiency ranges from 0.11 to 0.18, and the relative
Carnot efficiency ranges from 0.37 to 0.43.
5.
Conclusion
In summary, this paper presents a looped travelling-wave thermoacoustic prime mover, where a
compliance tube has been adopted to adjust the acoustic field. In order to find the best place to
install the compliance tube, 3 different positions has been tested. The experimental results show that
by inserting a compliance tube locating about 1/4 wavelength away from the cold heat exchanger,
the onset temperature difference can be dramatically decreased and the system can oscillate under a
stable state. The detailed investigation of the system with the appropriately located compliance tube
indicates the promising potential to use low grade heat to drive the prime mover.
ACKNOWLE DGEMENT
This work is financially supported by the National Natural Science Foundation of China (Grant
No. 51276154, No. 51576170) and the University Doctoral Subject Special Foundation of China
(Grant No. 20120101110148).
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