2014 National BDPA Technology Conference Additive Manufacturing, aka 3D Printing Jon Bartschi August 4-9, 2014 Indianapolis, IN Presentation Objectives • Add information – try to make the font size at least 28, titles are 32 • Use the true type font – Ariel Rounded MT Bold • Outline presentation material 2 What is 3D printing? • 3D printing takes a digitally created model and creates a solid, usable 3D object through an additive, layer-by-layer process. • Transformation Technology – creates a new market to support existing ones. X Quarter NBOD Meeting2007 National BDPA Technology Conference 3 What is 3D printing? • Like the replicators in Star Trek or The Jetsons! X Quarter NBOD Meeting2007 National BDPA Technology Conference 4 The printer • 3D printers are similar to inkjet printers. • Instead of ink, 3D printers deposit material in layers. • Over a dozen types of printing processes! X Quarter NBOD Meeting2007 National BDPA Technology Conference 5 3D Modeling Software X Quarter NBOD Meeting2007 National BDPA Technology Conference 6 • Each layer is like a Post It note! X Quarter NBOD Meeting2007 National BDPA Technology Conference 7 • The first layer is only .1 mm thick! X Quarter NBOD Meeting2007 National BDPA Technology Conference 8 ABS Plastic Acrylonitrile Butane Styrene X Quarter NBOD Meeting2007 National BDPA Technology Conference 9 It’s the plastic we use every day! X Quarter NBOD Meeting2007 National BDPA Technology Conference 10 Polyactic Acid (PLA) Smells like waffles! X Quarter NBOD Meeting2007 National BDPA Technology Conference 11 What is the material made of? X Quarter NBOD Meeting2007 National BDPA Technology Conference 12 How much does a 3D Printed 1in cube cost? X Quarter NBOD Meeting2007 National BDPA Technology Conference 13 What does it take? Software Hardware • 3D Modeling • Computer • Slicing Software • Control Board(s) • Computer to Printer Interface • Electromechanical Hardware • Interpreting Software • Print Materials X Quarter NBOD Meeting2007 National BDPA Technology Conference 14 3D Printing History • 1986: the birth of 3D printing • Charles Hull invented the first working 3D printer and the .STL format. Inducted into National Inventors Hall of Fame in 2014. • Stereolithography - printing process that enables a tangible object to be created from digital data. • Originally very expensive X Quarter NBOD Meeting2007 National BDPA Technology Conference 15 3D Printer Prints Itself! X Quarter NBOD Meeting2007 National BDPA Technology Conference 16 3D Printing in Space • European Space Agency (ESA) proposing to 3D print structures on the moon and Mars. • Addresses biggest challenge of bringing materials to the moon. • Can we use the planet's natural resources? • Currently prototyping with sand and solar power on Earth X Quarter NBOD Meeting2007 National BDPA Technology Conference 17 3D Printing in Space • NASA is proposing 3D food printers for astronauts in space. X Quarter NBOD Meeting2007 National BDPA Technology Conference 18 GE 3D Printing • GE will produce 100,000 3D-printed components for the nextgeneration GE9X turbine engine. • Boeing is producing 3D-printed components on their aircraft. X Quarter NBOD Meeting2007 National BDPA Technology Conference 19 3D Printed Clothing, Shoes, and Jewelry • Order customized accessories and get them delivered. • New Balance and Nike are adopting 3D printing for highly customized shoes for a perfect fit/design. X Quarter NBOD Meeting2007 National BDPA Technology Conference 20 3D Printed Food X Quarter NBOD Meeting2007 National BDPA Technology Conference 21 3D Print Your House! • WinSun Decoration Design Engineering in China has printed 10 houses in 24 hours! • Use four giant 3D printers to construct 2,100 square foot buildings, cost less than $5,000 each to construct • www.contourcrafting.org, University of Southern California X Quarter NBOD Meeting2007 National BDPA Technology Conference 22 3D Printed Organs • Approximately 3,000 people on the heart transplant waiting list on any given day, 2,000 heart donors per year • Lays down layer after layer of live cells and human tissue. • Low level of rejection. • Organovo has successfully 3D printed liver tissue! • A 3D replica of Van Gogh's ear was printed using family DNA. X Quarter NBOD Meeting2007 National BDPA Technology Conference 23 3D printing in the medical field X Quarter NBOD Meeting2007 National BDPA Technology Conference 24 3D Printed Cast • Tarian Orthodics in Charleston, SC is integrating 3D printing into their athletic braces. X Quarter NBOD Meeting2007 National BDPA Technology Conference 25 IT Jobs in 3D Printing • Programming • Product Design • 3D Modeling or Drafting • Computer Technology • Marketing • Research and Development • • • • • • • Technical Support Machine Operation Manufacturing Assembling Sales Engineering Servicing Technician • More on the way… X Quarter NBOD Meeting2007 National BDPA Technology Conference 26 Lastly, 3D printing can be challenging X Quarter NBOD Meeting2007 National BDPA Technology Conference 27 Contact Information Jon Bartschi IT-oLogy Jon@it-ology.org (803) 354-5739 IT-oLogy.org 28