UNION QUALITY PLASTICS
LTD.
Putting Quality First Since 1981
Introduction and History
• M/S Union Quality Plastics were established in the year 1981 and
went public in 1992
• We manufacture high quality HDPE/LDPE tarpaulins.
• This is one of the Prime businesses in the portfolio of Kathawala
holdings
• Our head office is in Mumbai and our manufacturing facility is
located in Gujarat
• Our annual revenue is Rs 25 CR (USD 5.5 million)
• PlexCouncil award for best exporter in 1999/2000
• Flat Organization for effective decision making.
• ISO 9001-200 QMS company
2
VISION AND OPERATING
PRINCIPLES
VISION
•
To be a world class plastic and polymer facility with the ability to constantly innovate
to deliver solutions that exceed our customers expectations
OPERATING PRINCIPLES
•
Be quality conscious in everything we do
•
Provide excellent value and prompt services
•
Provide appropriate end-to-end solutions
•
Ensure inclusive growth for all our employees
•
Care of the environment
3
STRUCTURE AND MANAGEMENT TEAM
•
Team includes:
•
Zuzar Kathawala, Managing Director, an entrepreneur with 35 yrs of
experience running a range of businesses.
•
Sunil Tripathi, CEO, who has built on his plastic engineering degree
15 yrs of manufacturing experience
•
Jayraman, Accounts, a veteran of 40 years in the field
•
Rajesh Tayde, Quality Assurance, experienced in managing quality
systems to maintain standards and guidelines given my organizations
such as ISO/ISI/BIS.
•
Mr Qusai Kathawala,expertise in R&D
•
Mr Noel Selvaraj,MBA in Marketing,currently handling clients
internationally and Corporates.
4
BIS Products
BIS 15351
HDPE Geomembrane for canal
lining Application
BIS 7903
HDPE Tarpaulin used By farmers
Tarpaulin Products
Various Application uses of tarp
•
•
•
•
•
•
•
•
•
•
Cap covers Bricks Industries
Chemical Industries
Sugar Industries
Textile/Spinning Mills
Shipping companies
Steel Industries/Steel Plants
(to cover coals)
Machinery Manufacturers
Food Industries
Agriculture applications
Poultry Industry
•
•
•
•
•
•
•
•
•
•
•
Pound lining
Floor lining
Truck covers
Poultry curtains
Machinery covers
Fumigation covers
Railway wagon cover
Automobile covering
Swimming pool cover
Construction sites cover
Protecting grain heaps during
cultivation
• Covering green house
Tarpaulin Processing
Tape Extrusion
Weaving
Laminating
Slitting/Cutting/Rewinding
Heat sealing and Rope Sealing
Tarpaulin Finishing and Packaging
8
PRODUCTION PROCESS
EXTRUSION
Raw Materials:
HDPE + Antifab + Master
Batch
Equipment:
1. KTK-90mm Windsor
Tape
2.Kolsite 90mm Tape plant.
Capacity 150 tons/month
WEAVING
Equipment:
1. HDN-4 (LOHIA STARLINGER),
18 nos.: up to 60” flat width with
variable mesh size
2. HDN-6 (LOHIA
STARLINGER/GCL BANGLORE), 11
nos.: up to 104” flat width
3. HDN-8 (GCL BANGLORE), 2
nos.: up to 144” flat width
Capacity 60 tons/month
LAMINATION
Raw Materials for coating: LDP +
LLDPE + Master Batch
Equipment:
Unit A: 98” Die opening for up to
96” fabric
Unit B-74” Die opening for up to
72” fabric
Unit C-52” Die opening for up to
50” fabric
Also available--craft paper
lamination: -sandwich material
which acts like a Vapor corrosion
9
inhibitor (VCI)
PRODUCTION PROCESS (contd.)
TARPAULIN
Equipment:
•5 sealing machine that
can produce sizes ranging
from [6’ x 6’] to
[100’ x 100’]
•4 automatic eyeleting
machines for
efficient finishing
Capacity:175 tons/month.
STITCHING
To make bags for
sugar, foam, textile,
chemical, grain &
other industries
Capacity: 100,000
bags/month
10
GREEN INITIATIVES
11
Go Green
•
Sharp supervision, use of quality raw material, proper handling
system and use of trolleys for wastage collection
•
To reduce wastage during extraction, weaving, lamination & stitching,
we ensure that we :
– use correct additives & master batches,
– complete regular maintenance,
– implement tight quality control and supervision during material inward & process
stages
•
Appropriate disposal of scrap for other uses.
•
Obtaining ISO 14001 certification.
RS Millions
Sales
350
300
250
200
Export
150
Local
100
50
0
2008-09
2009-10
2010-11
Market Share
Export, 30%
Local, 70%
INTERNATIONAL NGO CLIENTS :
•
UNICEF
•
UNHCR
•
POLYPACK USA
•
MANSOOR SAFETY PRODUCT DUBAI: Sizes:[60’ * 60’] tarpaulin for different field
Sizes:12’ x 15’ -150GSM & 4mtr x 5mtr- 190GSM tarpaulin, large individual orders e.g.
10000 pieces.
Sizes: 4mtr x 5mtr, 12 x 12 mesh, 20000 pieces [80 Tons]
Sizes: 4mtr x 5mtr, 12 x 12 mesh
application
•
TECHNO RELIEF KENYA
•
JOMPISA SPAIN
15
THANK YOU!
16