Program Cluster Workshop: Aviation Mechanic May 2, 2011 Produced under the auspices of the Center of Excellence for Aerospace and Advance Materials Manufacturing, Everett, WA by Dr. Richard Strand. Do not copy or reproduce except for personal use without permission. Welcome and Overview (capability/trends) Industry panel--Boeing Discussion Tour Plant Facilities Lunch Educator Program Presentations Discussion Skill identification, gap analysis Next steps, forum Industry Challenges An aging workforce Lack of alignment between internal and external stakeholders New hires have low skill proficiency Entry-level employees lack fundamental skills Employment hiring pool inadequate Insufficient supply of qualified local job candidates Boeing Need Projection State FTE's 3000.00 2700 2500.00 2000.00 1985.43 1500.00 1000.00 500.00 0.00 1874.75 2127.25 2016.63 1898.76 1649.78 1631.37 1629.88 1609.59 1614.88 1300 Industry Demand Employment statistics are not keeping pace with rapidly changing aerospace-industry employment needs. Boeing Projected Needs Job Title Job Focus Electrical Electrical assembly, light industrial Composite & General Machinist Mechanics Assembly, mechanical Fabrication Field Join & Installation Join & Installation Testing, electrical networking, fiber optics Entry-level pay $14/hr Projected annual needs 120-240 $16+/hr 100 +/- $16+/hr $14-16+/hr 20-80 900-2,100 $16+/hr 200+/- Industry Objective “Establish strong relationships with educational institutions to create a highly skilled and readily available workforce.” Strategies Partner with state educational institutions Partner with aerospace & manufacturing industry Incorporate higher graded skills as determined Focus on manufacturing and quality entry level skills CTC System Challenges Training must be responsive to changing industry needs Improve coordination, articulation and growth of aerospace education and training Low student interest in and training for aerospace-related occupations and trades Limited funding to: Expand student FTE Hire faculty Provide industry-standard equipment Provide proven student-success services Washington State Community/Technical Colleges Community & Technical College Consortium Community & Technical College Consortium Metropolitan Corridor State FTE's 600 500 477.74 400 445.48 420.12 401.79 300 390.64 332.56 326.98 346.18 287.65 200 258.81 Annual Completers 100 0 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006 2006-2007 2007-2008 2008-2009 2009-2010 College Agency AJAC FTEs/FTEf S/F Ratio NA Focus 60-8/? Apprent. Training 50/35/23 Aircraft Mechanic Aircraft Maint. Technician Big Bend (47.0687, 470607-8 10.09/1.55 Clover Park 125.04/5.87 21.29 125/104/24 Aircraft Mechanic Everett 104.16/7.07 14.92 100/67/22 Aircraft Mechanic South Seattle 91.8/5.18 24.27 125/39/24 Aircraft Mechanic 95.85/5.06 18.95 100/92/43 Aircraft Mechanic ? Entry Level Skills Spokane WATR Center NA 17.00 Students ENRL/GRAD 47.0607 Aircraft Mechanics and Aircraft Maintenance Technology. A program that prepares individuals to apply technical knowledge and skills to repair, service, and maintain all aircraft components other than engines, propellers, avionics, and instruments. Includes instruction in layout and fabrication of sheet metal, fabric, wood, and other materials into structural members, parts, and fittings, and replacement of damaged or worn parts such as control cables and hydraulic units. 47.0608 Aircraft Powerplant Technology. A program that prepares individuals to apply technical knowledge and skills to repair, service, and maintain all types of aircraft powerplants and related systems. Instruction includes engine inspection and maintenance, lubrication and cooling, electrical and ignition systems, carburetion, fuels and fuel systems, propeller and fan assemblies. This program is designed to meet the Federal Aviation Administration requirements for licensing as a power plant mechanic. 47.0609 Avionics Maintenance and Technology. A program that prepares individuals to apply technical knowledge and skills to repair, service, and maintain all types of aircraft operating, control, and electronic systems. Includes instruction in flight instrumentation, aircraft communications and homing systems, radar and other sensory systems, navigation aids, and specialized systems for various types of civilian and military aircraft. 47.0687 Aircraft Airframe/Powerplant Mechanics. A program that prepares individuals to inspect, repair, service, and overhaul all airplane parts, including engines, propellers, instruments, airframes, fuel and oil tanks, control cables, and hydraulic units. This program is designed to meet Federal Aviation Administration requirements for licensing as an airframe/ power plant mechanic. In 2001-2002 just 4 colleges contributed to 10 year high of 477 FTEs System low in 2005-2006 of 258 FTEs Slow steady increase to 420 FTEs in 2009-10 Budget pressures threaten to reduce output by 20-67% in some colleges, Apprentice / WATR Center to compensate?? Basic Skills (Language, Math, Communication) Teams/Teamwork Basic Science of Aviation Basic Electricity of Aviation Airframe Structure and Repair Powerplant Theory and Maintenance Airframe Systems Powerpalnt Systems and Components College INTRO Basic Airframe Basic Powerplant Big Bend AMT 148 AMT 151 AMT 249 Clover Park AMT 116 AMT 143 AMT 225 Everett AVA 101 AVA 202 AVA 102 South Seattle AMT 111 AMT 214 AMT 234 Spokane ACFT 115 ACFT 135 ACFT 255 Boeing ATS Allegiance Air Erickson Sky Crane Alaska/Horizon Air Columbia Helicopter ◦ Mission Pilots West Side Associated Painters Erickson Sky Crane Alaska/Horizon Air Moody Aviation Penn Air (AK) Jet Tech Empire Aerospace (ID) Boeing??? East Side $27.96 $24.98 $24.47 $24.47 $20.95 $23.71 $24.71 Scheduled air transportation Federal Executive Branch Aerospace product/parts manufacturing Nonscheduled air transportation Support activities for air transportation Median for Avionics Technicians Median for Aircraft Technicians *Job Growth Projected to be 7-13% in 2009 Bureau of Labor Statistics Assembly Mechanic Company: Aerotek Commercial Staffing Location: Auburn, Washington Category: Manufacturing Jobs Rate:$16.00 to $20.00 per Hour Job Type:Contract-to-Hire Posting Date:4/28/2011 A&P Corporate aircraft mechanic Company: Aerotek Aviation Location: Fort Myers, Florida Category: Aviation Jobs Rate:$19.00 to $25.00 per Hour Job Type:Contract-to-Hire Posting Date:4/8/2011 Helicopter Mechanic Company: Aerotek Aviation Location: Mcconnell Afb, Kansas Category: Aviation Jobs Rate:$150,000.00 per Year Job Type:Full-Time Posting Date:3/9/2011 Industry Panel ◦ What you need? ◦ What do you value? ◦ Where do new employees tend to fail? ◦ Employment opportunities ◦ Tips for applicants Program Focus Key competencies Time to master Lab/class construct ◦ Facility pros/cons ◦ Equip pros/cons Employers served Refine Program offerings if needed Link to industry expectations Boost program output/potential Standardize curriculum Maintain dialogue Report back and review progress