Scana Steel Stavanger AS
Company Presentation 2012
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Scana Group Overview
●
In 2011 Scana Industrier ASA had an annual turnover of
NOK 2,05 B (approx. Euro 268M) and 1,888 employees
world-wide.
●
The head office is in Stavanger, Norway, a major, strategic
Norwegian commercial and industrial hub and one of
Europe’s main centres for offshore oil and gas activities.
●
Today we operate companies in Norway, Poland, Brazil,
Singapore, Sweden and China.
●
Since 1995 we are listed at the Oslo Stock Exchange.
●
Established in 1987, we started off providing products and
services to the oil and gas industry.
●
Today we develop & produce specialized, high-end steel
components and advanced systems for the global marine,
oil and gas, energy & steel industries
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Scana Industrier ASA
History & Tradition
1646 Scana Steel Booforge, Sweden
1656 Scana Steel Björneborg, Sweden
1676 Scana Steel Söderfors, Sweden
1912 Scana Steel Stavanger AS
1913 Scana Volda, Norway
1958 Scana Skarpenord, Norway
1974 Scana Mar-El, Norway
1987 Scana Industrier ASA, Norway
1997 Scana Leshan Machinery, China
2005 Scana Offshore Technology, Norway
2006 Scana Offshore Vestby, Norway
2009 Scana Subsea AB, Sweden
2010 Scana Machining AB, Sweden
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Scana Industrier ASA
Offshore
Propulsion
Energy
Our technology, unique expertise in materials and extensive production experience form
the basis of our competitive power.
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Scana Steel Stavanger AS
Established in 1912
Today our plant consists of:
•
Melting Shop
•
Forging Shop
•
Foundry
•
Machining Shop
•
Road Maintenance Equipment Shop
Turnover in 2011 was 438 MNOK (57 MEuro )
210 employees
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Managing Director
Jan-Øyvind Jørgensen
HR Manager
Geir Danielsen
QA / QC Manager
Jens Eriksson
HES Manager
Morten Næss
Product and Business
Development
Finance Director
Nils Terje Watland
Technical Director
Erik Ødegård
Deputy Managing Director
Production Manager
Leif Roar Larsen
Jarle Fjetland
Sales and Marketing
Director
Helge Skjellevik
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Melting Shop
•
2 Herault Electric Arc
Furnaces 7-15 tons
•
AOD Converter
10-17 tons
•
Scrap Steel,
alloying elements
(Cr, Ni, Mo, Mn, Si, W, V, Ti,
Nb, B, etc.)
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Forging Shop
• 16 MN hydraulic press
• Pre-heat and solution
annealing furnaces with
quenching bath in the
same room
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Forged Steel
Corresponding standards
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Forged Steel Products
Bars, shafts and tubes
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Forged Steel Products
Shafts
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Forged Steel Products
Liner Hanger
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Foundry
In-house:
Patterns:
Mould system:
Unit weight:
Pattern shop, moulding and melting shops, maintenance,
welding, heat treatment, machining, NDE/QC dept.
Made of wood or plastic
Chemical bounded Olivin sand and Sodium Silicate Ester
500-10,000 kg
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Heat Treatment
Equipment for heat-treatment of: Carbon Steel - Alloyed Steel - Stainless Steel
• Furnaces:
Electrically heated, temperature up to 1250OC
• Calibration:
ASTM A 991 - Norsok M650
• Quenching:
Water or polymer quenching baths
• Max dimension:
Length 7000 mm Height 2700 mm
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Machining Shop for forged and cast steel
•
Rough-machining
•
Finish machining
•
Lathes
–
•
Vertical mills
–
•
8000 x 1230/ 870mm
Ø3000 x 2000 mm
Horizontal drill
and turning mill:
–
Table 1800 x 2000 mm
–
Movement XYZ
5600 x 2500 x1025 mm
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Cast steel
Corresponding standards
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Cast Steel Products for the Energy Sector
Kaplan turbine blades
Hub & Blades for Kaplan turbines
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Cast Steel Products for the Marine Industry
Propeller Hub (1 – 7 ton)
Impeller in Stainless Steel (0,5 - 9 ton)
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Cast Steel Products for the Marine Industry
Propeller Blades in Stainless Steel (1 – 7 ton)
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Cast Steel Products for the Marine Industry
Waterjets and trusters
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Cast Steel Products for the Oil & Gas Industry
Main Wheel for Anchor Winch (2 – 5 ton)
Pad Eyes for Suction Anchors (1 – 8 ton)
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Cast Steel Products for the Oil & Gas Industry
Coupler Casting
Gimbal Table (5 ton)
Head Main Casting
Gimbal Table (7 ton)
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Cast Steel Products for the Oil & Gas Industry
Cast Integrals (0,5 – 10 ton)
•
We have manufactured and delivered cast integrals for
semi-subs for over two decades.
•
Our carefully selected and highly qualified team has
years of experience in meeting challenging deadlines
and carefully following and executing technical
requirements.
•
CTOD qualified in accordance to EN 10225 at at – 10C
for CE max. 0,48.
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Cast Steel Products for the Oil & Gas Industry
Drilling
(Material Quality S165 M GX5CrNiMo16-5 - SCANA 2060)
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Cast Steel Products for the Oil & Gas Industry
Chain Guide Rollers Reference List
CUSTOMER
YEAR
PRODUCT
PROJECT
END USER
Aker Pusnes
2006
Chain Wheel for 157mm chain
Tahiti
Chevron
Aker Pusnes
2006
Chain Wheel for 142mm chain
Akpo
Technip
Aker Pusnes
2007/08
Chain Wheel for 150mm chain
Gjoa
Statoil
Aker Pusnes
2007
Chain Wheel for 127mm chain
Blind Faith
Chevron
I.P HUSE
2007
Chain Wheel
Thunder Hawk
Atlantia
I.P HUSE
2008
Chain Wheel
Sevan 3
Sevan
Aker Pusnes
2008
Chain Wheel for 84mm chain
Hai Yang Shi You 981
CNOOC
Aker Pusnes
2008/09
Pazflor
Total
Aker Pusnes
2008
Chain Wheel for 84mm chain
Petrorig 1
Larsen Oil & Gas
Aker Pusnes
2008
Chain Wheel for 84mm chain
Petrorig 2
Larsen Oil & Gas
Aker Pusnes
2009
Chain Wheel for 84mm chain
Petrorig 3
PetroMena
BARDEX Corporation
2009
Chain Wheel
USAN
Total
Aker Pusnes
2010
Chain Wheel
P63
BW Offshore
BARDEX Corporation
2011
Chain Wheel
CLOV
Total
Aker Pusnes
2011
Chain Wheel
P58 & P62
Petrobas
Aker Pusnes
2011
Chain Wheel
Goliat
ENI
Chain Wheel
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Cast Steel Products for the Oil & Gas Industry
Cast Integrals for Semi-Subs Reference List
CUSTOMER
YEAR
PRODUCT
PROJECT
LOCATION
Aker Kvaerner
1998
Cast Integrals
Aasgard B Semi-Sub
North Sea, Norway
Aker Kvaerner
1999
Cast Integrals
Snorre B Semi-Sub
North Sea, Norway
Aker Kvaerner
2003
Cast Integrals, suction anchor casting
and forged rgt bratches
Kristin Semi EPCH
North Sea, Norway
Aker Kvaerner
2006
Cast Integrals
H602 Semi-sub
North Sea, Norway
Aker Kvaerner
2006
Cast Integrals
H601 Semi-sub
North Sea, Norway
Aker Solution
2008
Cast Inserts
Gjøa Semi-Sub
North Sea, Norway
Estaleiro Atlantico Sul
2009
Cast Inserts including Wingplates
P-55 Semi-Sub
Brasil
Chevron
2011
Cast Inserts
Jack & St.Malo
Gulf of Mexico
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Cast Steel Products for the Oil & Gas Industry
Lug Casting Reference List
CUSTOMER
SBM
Saipem
Mustang Engineering L.P
DSME
SBM
YEAR
2009
2010
2011
2012
2012
PRODUCT
Mooring padeye
Cast Anchoring Padeye
Suction Pile Padeye
Suction Anchor Padeye
Suction Pile Lug
PROJECT
Skarv
USAN
Jack & St.Malo
CLOV
BP QUAD 204
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NDT Testing
• Ultrasonic Testing
• Dye Penetrant
• MPI
• X-ray
Personnel qualified according to EN 473 Level 2 & 3.
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Materials Testing
Mechanical Testing:
Site Work:
• Tensile/Yield-Test
• Hardness Testing
• Charpy impact Test
• Chemical Analysis
• Hardness Test
• Replica
• Bend Test
Corrosion Testing:
Microscopy/Metallurgy:
• Pitting
• Microstructural Examination
• Crevice Corrosion
• Quality Analysis
• Intercrystalline
• Macrostructural Examination
• Huey-Test
• Material Evaluation
• Strauss-Test
Chemical Analysis:
• Spectrographic Analysis
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Certificates
• ISO 9001 & 14001
• All Classification Societies including:
•
•
•
•
•
DNV
BV
ABS
Lloyd’s
GL
• General approval according PED 7/23/EC
• NORSOK M650 approved supplier
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This is what you get as a partner to Scana:
Scana Steel Stavanger AS is specialized in making unique
products with unique properties.
Scana Steel Stavanger AS produce customized products to
customer’s needs.
Scana Steel Stavanger AS owns and control the entire
manufacturing process from melt to the finished product.
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Thank you for your attention.
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