Being in operation since 1984;
EMAŞ GROUP is the largest engineering plastics and polyolefin compound manufacturer in Turkey.
Production capacity is a total of 75,000 tons from 3 production sites;
EMAŞ PLASTIK – established in 1984 in Bursa
POLIVIS – established in 2001 in Gemlik Free Zone
AKCE PLASTIK – established in 2004 in Manisa
The engineering plastics manufactured in EMAŞ GROUP production sites are widely used in industries such as;
• Automotive,
• White and Brown Home Appliances,
• Electrical/Electronic Equipments,
• Construction,
• Small Appliances and
• Garden Equipment.
İstanbul Sales &
Warehouse
POLIVIS
(Gemlik FZ)
EMAŞ PLASTIK
(Bursa – OIZ)
AKÇE PLASTIK
(Manisa – OIZ)
EMAŞ PLASTIK is located in Bursa;
• Total production area is 4,000 m 2
• Total capacity is 14,000 Tons (6,000 Tons of capacity for PA6 and
PA66 industrial compounds.)
• 4 single screw extruders are used and specifically improved for
Industrial grades.
• 8,000 Tons of capacity on 2 Twin-Screw Coperion extruders together with K-Tron gravimetric dosing units)
POLIVIS (Polimer Servis) is located in Bursa – Gemlik Free Zone;
• Total production area is 8,000 m 2
• Total capacity is 30,000 Tons
• 3 K-TRON Gravimetric dosing unit Ø 70 mm W&P MEGA 1200
RPM Twin-Screw Extruder.
• 4 K-TRON Gravimetric dosing unit Ø 58 mm W&P MEGA 1200
RPM Twin-Screw Extruder.
• 3 K-TRON Gravimetric dosing unit Ø 75 mm Twin-Screw Extruder.
• 1 injection molding machine, color measurement device and equipped laboratory assure the desired consistent quality.
AKÇE PLASTIK is located in Manisa – Organized Industrial Zone;
• Total production area is 3,000 m 2
• Total capacity is 32,000 Tons
• 5 BRABENDER Gravimetric dosing unit, 2 x Ø 70 mm W&P MEGA
1200 RPM Twin-Screw Extruder.
EMAŞ GROUP productions, under the name of EMLON® and NYLEM® for polyamides, EMOPLEN® PP, EMOPLEN® AR (Regenerated PP
Compound) for polypropylenes are registered trademarks that put on the market with competitive product prices. Also with registered brands CARBEM®, TERPOL®, NYBLEND®, all kinds of ABS, PC, PBT, PS,
SAN material production is carried out.
Our raw materials, depending on the specific prescriptions, regenerated, original, reinforced, flat, impact resistance, or if desired, can be produced in the desired color according to some industry standards that have wide usage. Each passing day, our recipes are updated according to the technological developments and customer requirements.
The grades of EMLON®and NYLEM® Cover a wide range of applications. Modified grades are also available processing the additives:
Flame Retardant (FR)
Heat-Stabilizer (H)
Impact Modifier (IM)
UV-Stabilizer (UV)
Hydrolysis Resistance (HR)
These grades are identified by the addition of the above letters to the basic grade coding. Specially formulated compounds and a colour matching service are also available.
Reinforced and modified thermoplastics based on polypropylene are compounding under the brand name EMOPLEN®. The outstanding features of these compounds are modifications to improve dimensional stability, rigidity, strength, heat deformation resistance.
In addition to the standard range of compounds, EMAŞ offers the user the joint development of tailor-made grades for specific applications.
PRIME COMPOUNDS
PA66 PRIME, Impact, High Heat
PA6 PRIME
PP, PE Impact, UV
PBT Low Moisture Absorption, High CTI and Heat
ABS, Glossy, Colored
PC, High Impact, Transparent, UV
E-SAN, Colored, Transparent
PS, Combined and Impact
INDUSTRIAL COMPOUNDS
PP, PA6, PA66, ABS and PBT Grades
PARTS
SPOILER
SHOCK ABSORBER
RADIATOR GRILLE
OUTSIDE MIRROR
DASHBOARD AND CONSOLE
DOOR PANELS
BUMPER
BUMPER SKIN
LIGHTING
PANELS SIDE PROTECTORS
WHEEL ARCH HOUSING
APPROVED MATERIALS
PP+ EPDM
P/E EPDM - PPC
PP TD 20
PP TD20- PP GFR 230-PPC
P/E TD 20 -PPC TD 10
PP TD 20
PPC - P/E TD 10
PPC- PPC TD 20
PP TD 40-PP TD 20
PP MD 10- PP TD 15
PPC - P/E TD 10
AUTOMOTIVE OTHERS
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EXAMPLE OF APPLICATION
AIR SYSTEM PIPEING
MATERIALS
PP
BUMPERS
VEHICLE INTERIOR COMPONENTS
DASHBOARD
COMPONENTS
PP+EPDM
PP TD 20
PP-TD25
TRIM PANELS
HEAD LIGHT COVERS
HEATER HOUSING
INTERIOR COMPONENTS
DOOR PANELS
PP TD 30
PP GFR 30
PP TD 40
PP TD 10
PP TD 20 –PP TD 15
OEM
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Emaş Material
EMOPLEN HP MCF 40 GR020
EMPOL BV 307 FR- HIPS BLACK (V-2) IM
EMOPLEN HP MTF 30 BEYAZ WT016
EMOPLEN HP MCF 40 KOYU GRİ GR020
EMOPLEN HP MCF 40 GRİ GR028
PP COM
PP COM
EMOPLEN HP MCF 40 BEYAZ WT016 PP COM
EMOPLEN HP MTF 20 GRİ R7046 62003181 PP COM
EMOPLEN HP MTF 10 FR V0 NATUREL
EMPOL FR V0 ICE WHITE
Product Group Appliance Part Name
PP COM Washing Machine Tube
PS COM
PP COM
TV Tailboard
Washing Machine Drawer
PP COM
PS COM
Dish Washer Lower Base
Air Conditioner Outdoor Unit
Washing Machine Door Inner
Turbo engine fin
Air Conditioner Cable Part
TV Tailboard
Domestic Sales: 94%
Export Sales: 6% (Germany, Russia, Romania, Bulgaria, South Africa,
Uzbekistan)
Total: 31.000 MT
Other
10% Automotive
33%
Household
Appliances
41%
Electrical
16%
Our laboratories have modern and reliable equipment which makes us an «Innovative Development Partner»
Mechanical
Electrical
Thermal
Rheological
Chemical Tests
Intertek , SGS
Emaş have adopted a ‘systematic approach’ to its business and its Quality Management
System, consistently being customer focused and continuous improvement.
The Quality Department together with
Technical and Commercial teams, work with individual customers to meet requirements specific to their QMS, which owing to the diversity of our customer base, EMAS has certificates of ISO 16949 and ISO 9001 standards.
Test
Density
Ash Content
MFR
Viscosity
Moisture
Method
ISO 1183
ISO 3451
ISO 1133
Equipment
Analitic Scale / Density Kit
Oven
Ceast 7024 & Zwick 4100
Glass Bath and Ostwald Viscometer
Sartorius MA100
Test Method
Tensile Elongation
Deflection Properties
ISO 527
ISO 178
Notched Izod Impact Resistance ISO 180/1A
Shore-D Hardness ISO 868
CTI TS EN 60112
Equipment
Zwick Z020
Zwick Z020
Zwick B5113.300 and Notch Opener
Zwick Shore-D 3117
EMS TT-2001
Test
Glow-wire Test
UL-94 Flammability Test
HDT
VICAT
Color Test
Method
TS EN 60695
UL-94
ISO 75
ISO 306
Equipment
EMS GW-9802/200
Flammability Test Cabin
Ceast 692
Ceast 692
Konica Minolta 3600d