Being in operation since 1984; EMAŞ GROUP is the largest engineering plastics and polyolefin compound manufacturer in Turkey.
Production capacity is a total of 75,000 tons from 3 production sites; EMAŞ PLASTIK – established in 1984 in Bursa POLIVIS – established in 2001 in Gemlik Free Zone AKCE PLASTIK – established in 2004 in Manisa
The engineering plastics manufactured in EMAŞ GROUP production sites are widely used in industries such as;
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Automotive, White and Brown Home Appliances, Electrical/Electronic Equipments, Construction, Small Appliances and Garden Equipment.
İstanbul Sales & Warehouse POLIVIS (Gemlik FZ) EMAŞ PLASTIK (Bursa – OIZ) AKÇE PLASTIK (Manisa – OIZ)
EMAŞ PLASTIK is located in Bursa;
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Total production area is 4,000 m 2 Total capacity is 14,000 Tons (6,000 Tons of capacity for PA6 and PA66 industrial compounds.) 4 single screw extruders are used and specifically improved for Industrial grades.
8,000 Tons of capacity on 2 Twin-Screw Coperion extruders together with K-Tron gravimetric dosing units)
POLIVIS (Polimer Servis) is located in Bursa – Gemlik Free Zone;
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Total production area is 8,000 m 2 Total capacity is 30,000 Tons 3 K-TRON Gravimetric dosing unit Ø 70 mm W&P MEGA 1200 RPM Twin-Screw Extruder.
4 K-TRON Gravimetric dosing unit Ø 58 mm W&P MEGA 1200 RPM Twin-Screw Extruder.
3 K-TRON Gravimetric dosing unit Ø 75 mm Twin-Screw Extruder.
1 injection molding machine, color measurement device and equipped laboratory assure the desired consistent quality.
AKÇE PLASTIK is located in Manisa – Organized Industrial Zone;
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Total production area is 3,000 m 2 Total capacity is 32,000 Tons 5 BRABENDER Gravimetric dosing unit, 2 x Ø 70 mm W&P MEGA 1200 RPM Twin-Screw Extruder.
EMAŞ GROUP productions, under the name of EMLON® and NYLEM® for polyamides, EMOPLEN® PP, EMOPLEN® AR (Regenerated PP Compound) for polypropylenes are registered trademarks that put on the market with competitive product prices. Also with registered brands CARBEM®, TERPOL®, NYBLEND®, all kinds of ABS, PC, PBT, PS, SAN material production is carried out.
Our raw materials, depending on the specific prescriptions, regenerated, original, reinforced, flat, impact resistance, or if desired, can be produced in the desired color according to some industry standards that have wide usage. Each passing day, our recipes are updated according to the technological developments and customer requirements.
The grades of EMLON®and NYLEM® Cover a wide range of applications. Modified grades are also available processing the additives: Flame Retardant (FR) Heat-Stabilizer (H) Impact Modifier (IM) UV-Stabilizer (UV) Hydrolysis Resistance (HR) These grades are identified by the addition of the above letters to the basic grade coding. Specially formulated compounds and a colour matching service are also available.
Reinforced and modified thermoplastics based on polypropylene are compounding under the brand name EMOPLEN®. The outstanding features of these compounds are modifications to improve dimensional stability, rigidity, strength, heat deformation resistance. In addition to the standard range of compounds, EMAŞ offers the user the joint development of tailor-made grades for specific applications.
PA66 PRIME, Impact, High Heat
PP, PE Impact, UV
PBT Low Moisture Absorption, High CTI and Heat
ABS, Glossy, Colored
PC, High Impact, Transparent, UV
E-SAN, Colored, Transparent
PS, Combined and Impact INDUSTRIAL COMPOUNDS
PP, PA6, PA66, ABS and PBT Grades
SPOILER SHOCK ABSORBER RADIATOR GRILLE OUTSIDE MIRROR DASHBOARD AND CONSOLE DOOR PANELS BUMPER BUMPER SKIN LIGHTING PANELS SIDE PROTECTORS WHEEL ARCH HOUSING
PP+ EPDM P/E EPDM - PPC PP TD 20 PP TD20- PP GFR 230-PPC P/E TD 20 -PPC TD 10 PP TD 20 PPC - P/E TD 10 PPC- PPC TD 20 PP TD 40-PP TD 20 PP MD 10- PP TD 15 PPC - P/E TD 10
TIER 1-TIER 2 TIER 1-TIER 2 TIER 1-TIER 2 TIER 1- TIER 2 TIER 1-TIER 2 TIER 1-TIER 2 TIER 1- TIER 2 TIER 1- TIER 2 TIER 1 –TIER 2 TIER 1- TIER 2 TIER 1-TIER 2
EXAMPLE OF APPLICATION
AIR SYSTEM PIPEING
PP BUMPERS VEHICLE INTERIOR COMPONENTS DASHBOARD COMPONENTS PP+EPDM PP TD 20 PP-TD25 TRIM PANELS HEAD LIGHT COVERS HEATER HOUSING INTERIOR COMPONENTS DOOR PANELS PP TD 30 PP GFR 30 PP TD 40 PP TD 10 PP TD 20 –PP TD 15
TIER 1 – TIER 2 TIER1-TIER 2 TIER 1- TIER 2 TIER 1-TIER 2 TIER 1 –TIER 2 TIER 1- TIER 2 TIER 1- TIER 2 TIER 1- TIER 2 TIER1- TIER 2
EMOPLEN HP MCF 40 GR020 EMPOL BV 307 FR- HIPS BLACK (V-2) IM EMOPLEN HP MTF 30 BEYAZ WT016 EMOPLEN HP MCF 40 KOYU GRİ GR020 EMOPLEN HP MCF 40 GRİ GR028 EMOPLEN HP MCF 40 BEYAZ WT016 EMOPLEN HP MTF 20 GRİ R7046 62003181 EMOPLEN HP MTF 10 FR V0 NATUREL EMPOL FR V0 ICE WHITE
PP COM PS COM PP COM PP COM PP COM PP COM PP COM PP COM PS COM
Appliance Part Name
Washing Machine Tube TV Tailboard Washing Machine Drawer Dish Washer Lower Base Air Conditioner Outdoor Unit Washing Machine Door Inner Turbo engine fin Air Conditioner Cable Part TV Tailboard
Domestic Sales: 94% Export Sales: 6% (Germany, Russia, Romania, Bulgaria, South Africa, Uzbekistan) Total: 31.000 MT Other 10% Automotive 33% Household Appliances 41% Electrical 16%
Our laboratories have modern and reliable equipment which makes us an «Innovative Development Partner» Mechanical Electrical Thermal Rheological Chemical Tests Intertek , SGS
Emaş have adopted a ‘systematic approach’ to its business and its Quality Management System, consistently being customer focused and continuous improvement. The Quality Department together with Technical and Commercial teams, work with individual customers to meet requirements specific to their QMS, which owing to the diversity of our customer base, EMAS has certificates of ISO 16949 and ISO 9001 standards.
Test Density Ash Content MFR Viscosity Moisture Method ISO 1183 ISO 3451 ISO 1133 Equipment Analitic Scale / Density Kit Oven Ceast 7024 & Zwick 4100 Glass Bath and Ostwald Viscometer Sartorius MA100
Test Tensile Elongation Deflection Properties Notched Izod Impact Resistance Shore-D Hardness CTI Method ISO 527 ISO 178 ISO 180/1A ISO 868 TS EN 60112 Equipment Zwick Z020 Zwick Z020 Zwick B5113.300 and Notch Opener Zwick Shore-D 3117 EMS TT-2001
Test Glow-wire Test UL-94 Flammability Test HDT VICAT Color Test Method TS EN 60695 UL-94 ISO 75 ISO 306 Equipment EMS GW-9802/200 Flammability Test Cabin Ceast 692 Ceast 692 Konica Minolta 3600d