Enzymes in gluten-free bread making 106 0 0.025 0.050 0.075 105 Heating 103 102 20 30 40 50 60 70 80 90 Temperature (C) 3000 2500 Viscosity (cP) G' (Pa) Cooling 104 2000 1500 1000 control HPMC 500 0 0 200 400 600 800 Time (s) Prof. Cristina M. Rosell Enzymes in gluten-free bread making by Cristina M. Rosell is licensed under a Creative Commons Reconocimiento-CompartirIgual 4.0 Internacional License. Cristina M. Rosell (IATA-CSIC) - crosell@iata.csic.es - www.iata.csic.es OUTLINE: 106 0 0.025 0.050 0.075 1. Role of enzymes in bakery 2. Gluten free products 3. Enzymes with structuring action 4. Enzymes with degrading activity 5. Enzymes for nutritionally improving gluten free breads 6. Concluding remarks 7. Acknowledgments 105 104 Heating 103 102 20 30 40 50 60 70 80 90 Temperature (C) 3000 2500 Viscosity (cP) G' (Pa) Cooling 2000 1500 1000 control HPMC 500 0 0 200 400 Time (s) 600 800 Cristina M. Rosell (IATA-CSIC) - crosell@iata.csic.es - www.iata.csic.es 1. Role of enzymes in bakery Enzymes baking industries 106 0 0.025 0.050 0.075 105 Heating 103 102 20 30 40 50 60 70 80 90 Temperature (C) 3000 2500 Viscosity (cP) G' (Pa) Cooling 104 2000 1500 Starchdegrading enzymes NSP degrading enzymes Protein enzymes Lipid enzymes Proteases: Exopeptidase Endopeptidase s Lipases Phospholipase A Other enzymes 1000 control HPMC 500 0 0 200 400 600 800 Time (s) α-amylase β-amylase Glucoamylase Most commonly used Pentosanases: Hemicellulase Xylanase Phytase Glucose oxidase Lipoxygenase Laccase Transglutaminase Debranching enzymes: Isoamylase Pullulanase Asparaginase Transferases: Amylomaltase CGTase Rosell & Dura (2014). Enzymes in baking industries. In: Enzymes in Food and Beverage. Ed E. Chandrasekeran. Less commonly used CRC Press Cristina M. Rosell (IATA-CSIC) - crosell@iata.csic.es - www.iata.csic.es Enzymes α-amylases Dough Improve fermentation CGT-ases 106 0 0.025 0.050 0.075 Pentosanases Improve handling Hemicellulases Xylanases Reduce processing time Increase gluten strength Improve handling and fermentative characteristics Easy mixing May compromise gas holding ability Increase hardness Decrease extensibility 105 104 Heating Proteases 103 102 20 30 40 50 60 70 80 90 Temperature (C) 3000 2500 Viscosity (cP) G' (Pa) Cooling Tyrosinase 2000 1500 1000 control HPMC 500 0 0 200 400 600 800 Time (s) Transglutaminase Lipases Phospholipase A Phytase Glucose oxidase Lipoxygenase Laccase Rosell & Dura (2014). CRC Press Decrease water absorption Increase stability Favors tiny gas cells Improve rheological properties Dough strengthener Improve handling and suppress stickiness Shorten fermentation Bread Improve volume and crumb texture Improve volume Decrease firmness Improve volume and crumb texture Increase volume Increase shelf-life Staling Anti-staling effect Slower staling kinetics Reduce breadstaling Increase shelf life Uneven crumbs and large pore size Soft texture and increase volume Increase volume and improve structure Improve crumb structure Flavor enhancement Increase specific volume Increase volume Antistaling effect when combined with α-amylase Increase specific volume and soften crumbs Improve nutritional values Improve quality Dough strengthener Improve visco-elasticity Bleaching agent Improve stabilization and Soften crumb machinability Enzymes in strengthener baking industries. In: Enzymes in Food and Beverage. Ed E. Chandrasekeran. Dough Cristina M. Rosell (IATA-CSIC) - crosell@iata.csic.es - www.iata.csic.es 2. Gluten free products H 106 0 0.025 0.050 0.075 105 104 Heating 103 102 20 30 40 50 60 70 80 90 Temperature (C) 3000 2500 Viscosity (cP) G' (Pa) Cooling 2000 1500 D 1000 control HPMC VS 500 0 0 200 400 600 800 Time (s) Gluten forms a viscoelastic matrix necessary for holding the CO2 released during the fermentation 1st Challenge: Design gluten free products Cristina M. Rosell (IATA-CSIC) - crosell@iata.csic.es - www.iata.csic.es 2. Gluten free products 106 0 0.025 0.050 0.075 105 Heating 103 102 20 30 40 50 60 70 80 90 Temperature (C) 3000 2500 Viscosity (cP) G' (Pa) Cooling 104 2000 1500 1000 control HPMC 500 0 0 200 400 600 800 Time (s) Building an internal network: • Hydrocolloids • Proteins • Enzymes: GO, Laccase, PFO, TG Rosell (2009). Enzymatic manipulation of gluten-free bread. In: Gluten-free Food Science and Technology. Ed E. Gallagher. Cristina M. Rosell (IATA-CSIC) - crosell@iata.csic.es - www.iata.csic.es 3. Enzymes with structuring action Mechanism of GO 106 0 0.025 0.050 0.075 105 Heating 103 102 20 30 40 50 60 70 80 90 Temperature (C) 3000 2500 Viscosity (cP) G' (Pa) Cooling 104 β-D-glucose + O2 Gluconic Acid + H2O2 2000 1500 1000 control HPMC 500 0 0 200 400 600 800 Time (s) Mechanism of TG Acyl – transfer reaction Crosslinking reaction Deamidation Rosell (2009). Enzymatic manipulation of gluten-free bread. In: Gluten-free Food Science and Technology. Ed E. Gallagher. Cristina M. Rosell (IATA-CSIC) - crosell@iata.csic.es - www.iata.csic.es 3. Enzymes with structuring action Glucose Oxidase // Rice bread 106 0 0.025 0.050 0.075 105 Heating 3,0 103 1600 102 20 30 40 50 60 70 80 90 Temperature (C) 0 % HPMC 2 % HPMC 3000 2500 2,5 2000 1400 0 % HPMC 2 % HPMC 1500 Specific volume (cm3/g) 1000 1200 control HPMC 500 Crumb hardness (g) Viscosity (cP) G' (Pa) Cooling 104 0 0 200 400 2,0 600 800 Time (s) 1,5 1,0 1000 800 600 400 0,5 200 0,0 0 0,00 0,01 0,02 0,03 Enzyme concentration (%,w/w) 0,00 0,01 0,02 0,03 Enzyme concentration (%,w/w) Gujral and Rosell (2004) Food Res Technol 37, 75-81. Rosell (2009). Enzymatic manipulation of gluten-free bread. In: Gluten-free Food Science and Technology. Ed E. Gallagher Cristina M. Rosell (IATA-CSIC) - crosell@iata.csic.es - www.iata.csic.es 3. Enzymes with structuring action Glucose Oxidase // Corn bread 106 0 0.025 0.050 0.075 1200 105 Heating 102 20 30 40 50 60 70 80 90 Temperature (C) 3000 2500 2000 1500 1000 control HPMC 500 0 0 200 400 Time (s) 600 800 Crumb hardness (g) 103 Viscosity (cP) G' (Pa) Cooling 104 1000 800 600 400 200 0 Control GO 0.01 GO 0.02 Cristina M. Rosell (IATA-CSIC) - crosell@iata.csic.es - www.iata.csic.es 3. Enzymes with structuring action Transglutaminase // Rice bread 106 0 0.025 0.050 0.075 105 Heating 103 102 20 30 40 50 60 70 80 90 Temperature (C) 3000 2500 2000 1500 1000 control HPMC 500 0 200 400 600 800 Time (s) 0,8 2 5 0 0 a b 2 0 0 0 3/g) 0,6 c c 0 % H P M C 2 % H P M C 1 5 0 0 0,4 1 0 0 0 Crumbhadnes(cm 0 Free amino groups (µg/mg flour) Viscosity (cP) G' (Pa) Cooling 104 0,2 5 0 0 0,0 0 0,0 0,5 1,0 1,5 Enzyme concentration (%, w/w) 0 , 0 0 , 5 1 , 0 E n z y m e c o n c e n t r a t i o n ( % , w / w ) Gujral, Haros, Rosell (2004) J Cereal Sci 39, 225-230 Cristina M. Rosell (IATA-CSIC) - crosell@iata.csic.es - www.iata.csic.es 1 , 5 3. Enzymes with structuring action Proteins: pea, soybean, albumen, casein Viscoelastic parameters G΄ (Pa) G΄΄ (Pa) Tan 5372 663 0,176 0 6460b 719b 0,112a 1 8992c 1211c 0,145a 2 10902d 1273c 0,118a 3 382a 77a 0,205b 4 126a 33a 0,298c 0 4412a 611a 0,168a 1 6333b 714a 0,183a 106 0 0.025 0.050 0.075 Level 105 104 Overall mean Heating 103 102 20 30 40 50 60 70 80 90 Temperature (C) 3000 2500 Viscosity (cP) G' (Pa) Cooling Protein 2000 1500 1000 control HPMC 500 0 0 200 400 600 800 Time (s) TG 1 2 3 4 5 1 Values followed by different letters in the same column within each factor are significantly different (p<0.05). Protein levels: 0 (without protein isolate), 1 (pea), 2 (soybean), 3 (egg albumen), 4 (whey protein). TG levels: 0 (without TG), 1 (1% TG). Marco and Rosell (2008) J Food Eng 84, 132-139 Cristina M. Rosell (IATA-CSIC) - crosell@iata.csic.es - www.iata.csic.es 3. Enzymes with structuring action 1,8 -TG 100 1,6 1,2 SP 13%-95 SP 25%-95 1,0 SP 25%-110 0,8 SP 13%-110 106 Torque (Nm) 0 0.025 0.050 0.075 105 104 Heating 103 60 40 0,6 102 20 30 40 50 60 70 80 90 Temperature (C) 3000 0,4 20 2500 2000 0,2 1500 1000 control HPMC 500 0,0 0 800 Time (min) 50 600 40 400 Time (s) 30 200 20 0 10 0 0 Viscosity (cP) G' (Pa) Cooling Temperature ( C) 80 1,4 Rice-Soybean +TG Marco, Pérez, León, Rosell (2008) Cereal Chem 85, 59-64. Marco, Rosell (2008) Eur Food Research Technol. 227, 1205-1213 Cristina M. Rosell (IATA-CSIC) - crosell@iata.csic.es - www.iata.csic.es 3. Enzymes with structuring action 106 0 0.025 0.050 0.075 105 Heating 103 102 20 30 40 50 60 70 80 90 Temperature (C) 3000 2500 Viscosity (cP) G' (Pa) Cooling 104 2000 1500 1000 control HPMC 500 0 0 200 400 600 800 Time (s) Storck et al. (2013). LWT - Food Science and Technology. 53/ 1 (2013) 346–354. Cristina M. Rosell (IATA-CSIC) - crosell@iata.csic.es - www.iata.csic.es 4. Enzymes with degrading activity PROTEASE (Neutrase 1.5 MG, Novozymes; PR) 106 0 0.025 0.050 0.075 105 104 Heating 103 102 20 30 40 50 60 70 80 90 Temperature (C) buckwheat (BW) sorghum (SG) corn (CR) 3000 2500 Viscosity (cP) G' (Pa) Cooling 2000 1500 1000 control HPMC 500 0 0 200 400 600 800 Time (s) Renzetti and Arendt. Journal of Cereal Science 50, (2009): 22-28 Cristina M. Rosell (IATA-CSIC) - crosell@iata.csic.es - www.iata.csic.es 4. Enzymes with degrading activity 106 0 0.025 0.050 0.075 105 Heating 103 102 20 30 40 50 60 70 80 90 Temperature (C) 3000 2500 Viscosity (cP) G' (Pa) Cooling 104 2000 1500 1000 PROTEASES: - protease A and M from Aspergillus oryzae - protease P from Aspergillus melleus - thermoase PC10F from Bacillus stearothermophilus) from Amano Enzyme Inc. (Nagoya, Japan). - Thermolysin from Bacillus thermoproteolyticus rokko (Type X) from Sigma Aldrich control HPMC 500 0 0 200 400 600 800 Time (s) RICE BREAD Kawamura-Konishi et al. Journal of Cereal Science 58, no. 1 (2013): 45-50. Cristina M. Rosell (IATA-CSIC) - crosell@iata.csic.es - www.iata.csic.es 4. Enzymes with degrading activity PROTEASES: - Alcalase (subtilisine) from Bacillus licheniformis - iZyme (whey protease) from Novozyme (Denmark) - Flavourzyme (aminopeptidase) from Novozyme 106 0 0.025 0.050 0.075 105 Heating 103 102 20 30 40 50 60 70 80 90 Temperature (C) 3000 2500 Viscosity (cP) G' (Pa) Cooling 104 2000 1500 1000 control HPMC 500 0 0 200 400 600 800 Time (s) Cristina M. Rosell (IATA-CSIC) - crosell@iata.csic.es - www.iata.csic.es CORN BREAD 4. Enzymes with degrading activity PROTEASES: - iZyme (whey protease) from Novozyme (Denmark) 106 0 0.025 0.050 0.075 105 CORN BREAD Heating 103 102 20 30 40 50 60 70 80 90 Temperature (C) 3000 2500 Viscosity (cP) G' (Pa) Cooling 104 2000 1500 1000 control HPMC 500 0 0 200 400 600 800 Time (s) Cristina M. Rosell (IATA-CSIC) - crosell@iata.csic.es - www.iata.csic.es 4. Enzymes with degrading activity AMYLASES: - Fungamyl from Novozyme (Denmark) - Powerfresh (Dupont) 106 0 0.025 0.050 0.075 105 Heating 103 102 20 30 40 50 60 70 80 90 Temperature (C) RICE BREAD 3000 2500 Viscosity (cP) G' (Pa) Cooling 104 2000 1500 1000 control HPMC 500 0 0 200 400 600 800 Time (s) CONTROL GFB AM Cristina M. Rosell (IATA-CSIC) - crosell@iata.csic.es - www.iata.csic.es FUTURE TRENDS 106 0 0.025 0.050 0.075 105 Heating 103 102 20 30 40 50 60 70 80 90 Temperature (C) 3000 2500 Viscosity (cP) G' (Pa) Cooling 104 2000 1500 1000 control HPMC 500 0 0 200 400 Time (s) 600 800 Enzymes for nutritionally improving gluten free breads Cristina M. Rosell (IATA-CSIC) - crosell@iata.csic.es - www.iata.csic.es 5. Enzymes for nutritionally improving gluten free breads SOURDOUGHS: 106 0 0.025 0.050 0.075 - Acidification 105 Heating 103 102 20 30 40 50 60 70 80 90 Temperature (C) 3000 2500 Viscosity (cP) G' (Pa) Cooling 104 - production of exopolysaccharides, 2000 1500 1000 control HPMC 500 0 0 200 400 Time (s) 600 800 - activation of enzymes like proteases, amylases and phytases - production of antimicrobial substances like propionate Detoxification of the gluten containing cereals Reducing antinutrients Improving quality Moroni, Dal Bello, Arendt. Food microbiology. 2009;26(7):676-84. Cristina M. Rosell (IATA-CSIC) - crosell@iata.csic.es - www.iata.csic.es 5. Enzymes for nutritionally improving gluten free breads - GERMINATION: - Activation of enzyme activities 106 0 0.025 0.050 0.075 105 104 Heating 103 102 20 30 40 50 60 70 80 90 - amaranth, buckwheat, maize, millet, rice, sorghum and Temperature (C) 3000 2500 Viscosity (cP) G' (Pa) Cooling quinoa 2000 1500 1000 control HPMC 500 0 0 200 400 600 800 Time (s) Reduce anti-nutrients content Reduce eGI Omary, Fong, Rothschild, Finney. Cereal Chemistry. 2012; 89(1):1-14 Cornejo & Rosell (2014) Unpublished results. Cristina M. Rosell (IATA-CSIC) - crosell@iata.csic.es - www.iata.csic.es 5. Enzymes for nutritionally improving gluten free breads 106 0 0.025 0.050 0.075 105 Heating 103 102 20 30 40 50 60 70 80 90 Temperature (C) PROLYL ENDOPEPTIDASES from different sources. 3000 2500 Viscosity (cP) G' (Pa) Cooling 104 2000 1500 1000 control HPMC 500 0 0 200 400 Time (s) 600 800 • Produce gluten-free foods from gluten-containing raw materials • Produce an oral therapy for CD Wieser, Koehler. Journal of Aoac International. 2012, 95(2):356-63. Cristina M. Rosell (IATA-CSIC) - crosell@iata.csic.es - www.iata.csic.es 106 0 0.025 0.050 0.075 105 Heating 103 102 20 30 40 50 60 70 80 90 Temperature (C) 3000 2500 Viscosity (cP) G' (Pa) Cooling 104 2000 1500 1000 FINAL REMARKS control HPMC 500 0 0 200 400 600 800 Time (s) Cristina M. Rosell (IATA-CSIC) - crosell@iata.csic.es - www.iata.csic.es Enzymes are useful processing aids in gluten free bread making. 106 0 0.025 0.050 0.075 105 Heating 103 102 20 30 40 50 60 70 80 90 Temperature (C) 3000 2500 Viscosity (cP) G' (Pa) Cooling 104 2000 Enzymes’ action is largely dependent on raw material, thus enzyme type and level must be optimized for each gluten free recipe. 1500 1000 control HPMC 500 0 0 200 400 Time (s) 600 800 Innovation: re-defining role of enzymes from “processing aids” to “healthy aids”. Cristina M. Rosell (IATA-CSIC) - crosell@iata.csic.es - www.iata.csic.es ACKNOWLEDGEMENTS: - Hardeep Singh Gujral (Guru Nanak University, India) - Cristina Marco (IATA-CSIC) 106 0 0.025 0.050 0.075 105 Heating 103 102 20 30 40 50 60 70 80 90 Temperature (C) 3000 - Mª Estela Matos (IATA-CSIC) 2500 Viscosity (cP) G' (Pa) Cooling 104 2000 1500 1000 control HPMC 500 0 0 200 400 Time (s) 600 800 - Marcia Arocha Gularte (Universidad de Pelotas, Brasil) - Fabiola Cornejo (ESPOL, Ecuador) Funding sources: • Proyect UE. CRAFT Proyect (QLK1-2002-72162), 2003-2005 • Proyect (AGL2005-05192-C04-01/ALI) by Spanish Ministry of Economy and Sustainability and CSIC. • Award from Coelic Association of Madrid in 2009 • Proyect (AGL2008- 00092 ALI , AGL2011-23802) by Spanish Ministry of Economy and Sustainability and CSIC. Cristina M. Rosell (IATA-CSIC) - crosell@iata.csic.es - www.iata.csic.es 106 0 0.025 0.050 0.075 105 Heating 103 102 20 30 40 50 60 70 80 90 Temperature (C) 3000 2500 Viscosity (cP) G' (Pa) Cooling 104 2000 1500 1000 control HPMC 500 0 0 200 400 600 800 Time (s) For more information: Web site: http://www.iata.csic.es e-mail: crosell@iata.csic.es Webpage: http://www.iata.csic.es/mcristinamolinarosell/ Research ID: http://www.researcherid.com/rid/F-4888-2010 Enzymes in gluten-free bread making by Cristina M. Rosell is licensed under a Creative Commons Reconocimiento-CompartirIgual 4.0 Internacional License. Cristina M. Rosell (IATA-CSIC) - crosell@iata.csic.es - www.iata.csic.es