SAM-SHIPBULDING AND MACHINERY WET - Water & Environmental technology department Reference selection Marek Miertuš – Head of WET department marek.miertus@samstroje.sk Page 1 SAM-WET WET department history SAM – SHIPBULDING AND MACHINERY Water & Environmental technology (WET) department established 2013 based on Siemens SK Water Technology department take over. Siemens Water Technology Slovakia: Established in 2005 as a Regional Support Center - RSC for CEE region based on personal acquisition of Intrel. Intrel, a.s. Slovakia: Private Slovak company established 1991 as specialist in water management. More as 15 years experiences in: - water treatment - waste water treatment - cooling water treatment - sludge treatment - waste water recycling Page 2 SAM-WET SAM - Water& Environmental Technology (WET) Water treatment projects (case study) – reference selection: Volkswaen Slovakia, a.s.– Slovakia Water treatment – filtration Continental Matador,a.s. Púchov – Slovakia Demineralization plant (process water treatment plant) Thermal Power Plant Nováky – Slovakia Demineralization plant (process water treatment plant) Municipality Plešivec UF water treatment plant Nuclear Power Plant Mochovce – Slovakia Cooling water treatment Agrofabric Rosoš Russia Water treatment plant Combined Cycle Power Plant Melach – Austria Cooling water treatment Page 3 SAM-WET Water Treatment Plant Volkswagen Slovakia Reconstruction of the gravity sand filters Time of realization: Total capacity: TSS output: Page 4 2007/8 4x100 ³/hour max. 3 mg/l Technology description: filtration after lime softening reconstruction of existing 4 cells sand filter by underdrain system Multicrete II with nozzles cells diameter 3,6 m x 6,3 m central control system Simatic S7 SAM-WET Demineralization Station Thermal Power Plant - Novaky , Slovakia • • • • • • • • Year of commissioning: • Hydraulic Capacity: • Output quality after RO: • Output quality after MB : Page 5 Treatment of surface water Clarification – 2 x 140 m3/h Filtration – 2+1 x 140 m3/h Decarbonization 2 x 140 m3/h Desalination by reverse osmosis Polishing by mixed beds Control system,electricalinstalation 2008 2 x 80 m³/hour 3 S/cm 0,6 S/cm SAM-WET Decarbonization Plant Nuclear Powerplant Mochovce, Slovakia Treatment of river water: Clarification + chemical dosing Treatment of essential service water: Filtration + chemical dosing Sludge treatment system: Gravity thickeners + filterpresses (not included in our scope of supply) Capacity: 4 x 1250 m³/hour Total: 5000 m³/hour Output quality clarifier: Fe 0,3 mg/l Alkalinity 1,2 mval/l Page 6 SAM-WET Water treatment plant Agrochemical factory Russia Technology: • pre- filtration (cartridge filter) • filtration (sand filter JPF 2500) • chemical dosing Page 7 Time of realization: 2011 Total capacity: 100 m³/hour SAM-WET Demi plant for boiler feed water Continental Matador Púchov Technology: Revers Amberpack System • 2x 2 double chamber filter • Degassing column • Control system Time of realization: Total capacity: Conductivity output: Page 8 2011 2 x 60 m³/hour 0,1 S/cm SAM-WET UF water treatment plant Municipality Plešivec Technology: Ultrafiltration unit v UV disinfection • • • • Page 9 UF treatment unit UV disinfection unit Control system Chemical dosing Time of realization: 2013 Total capacity: 1-5 m³/hour SAM-WET SAM - Water& Environmental Technology (WET) Waste Water treatment projects (case study) - reference selection: Continental Matador, a.s Púchov – Slovakia Municipal/Industrial waste water treatment plant Bekaert Slovakia,a.s.– Slovakia Acid water treatment plant Slovak Mint factory – Slovakia Hevay metals waste water treatmetn plant Power plant Nováky – Slovakia Oil waste water treatment plant U.S.Steel Košice – Slovakia Cooling water treatment (primary sedimentation) Heating plant TEKO.– Slovakia Central water water treatment plant and tertiary treatment U.S.Steel Košice – Slovakia Reconstruction of the clarifiers WWTP Sokoľany U.S.Steel Košice – Slovakia Reconstruction of chemical management WWTP Sokoľany Duslo,a.s. Reconstruction of WWTP Istrochem Page 10 SAM-WET Waste water treatment plant for acid rinsing ww Bekaert Slovakia – wire production Technology description: lime milk preparation system double chemical reaction system for neutralization flocculation tank existing vertical clarifiers Time of realization: Total capacity: Heavy metals total input : (Fe, Cu, Ni, Pb, Zn) Page 11 2007/8 50 m³/hour 500 mg/l SAM-WET Central waste water treatment plant Slovak Mint Factory Technology description: double chemical reaction system for ww neutralization batch reactor for Cr6+ reduction batch reactor for CN- oxidation Na2S heavy metals precipitation TMF filtration system lamella thickener for sludge thickening control system Simatic S7 Time of realization: 2007/8 Total capacity: 5 m³/hour Heavy metals total input : 200 mg/l (Fe, Cu, Ni, Pb, Zn, Ag, Cr) Page 12 SAM-WET Oil waste water treatment Power plant Nováky , Zemianske Kostoľany Technology description: CPS oil/water separator chemical reaction system for ww pH adjustment chemical dosing - Fe3+, lime milk, polymer for pollution precipitation lamella separator for water clarifying final filtration sludge thickening and dewatering control system Simatic S7 Waste water Time of realization: Total capacity: Oil input: Oil output: Page 13 2007/8 35 m³/hour 50 mg/l max. 0,5 mg/l Cleaned water SAM-WET Steel shop – waste water treatment and recycling U. S. Steel Slovakia Technology description: distributive open channels with regulation valves third circular clarifier 25 m for TDS separation high pressure pump for sludge transport 15 bar/30 m3/hour Time of realization: Total capacity: TSS input: TSS output: Page 14 2007/8 1200 m³/hour 2500 mg/l max. 50 mg/l SAM-WET Central waste water treatment plan Continental Matador Púchov Technology: • mechanical pretreatment • Oil/ water CPS separator • chemical reaction system • lamella separator • Tertial treatment Time of realization: Total capacity: Oil input: Oil output: COD input: COD output: Page 15 2012 150 m³/hour 50 mg/l 0,5 mg/l 150 mg/l 35 mg/l SAM-WET Waste water treatment plant Heating plant Košice • SBR reactor for mixing waste water • tertiary filtration • salinity regulation • Control system Simatic Time of realization: Total capacity: COD input: COD output: Page 16 2008/9 350 m³/day 150 mg/l 35 mg/l SAM-WET WWTp Sokoľany – reconstruction of clarifiers U. S. Steel Slovakia Technology description: CKD Dukla clarifiers reconstruction Time of realization: 2010/2012 Total capacity: 2 x 800 m³/hour Page 17 SAM-WET Waste water treatment plan Istrochem Duslo ,a.s. Technology : • mechanical pretreatment • biological/chemical treatment • tertialy treatment (compact unit) • chemical storage and dosing system • sludge dewatering • control system Simatic • Hach-Lange monitoring Time of realization: 2012/13 Total capacity: 280 m³/hour COD output: < 400 mg/l Page 18 SAM-WET SAM - Water& Environmental Technology Cooling water treatment : Slovakia Steel Mill, a.s..– Strážské Cooling water management Železiarne Podbrezová, a.s. Cooling water management Page 19 SAM-WET Cooling water management in and Steelmaking Slovakia Steel Mill Strážské Time of realization: Total capacity: TSS output: Page 20 2009/10 7 000 m³/hour <10 mg/l Technology description: scale pit with crane grap and tube oil skimmer number of transfer pump station with frequency convertor screen filters 100μm 8 pcs double pressure sand filter diameter 4000 mm for direct cooling water filtration 3 pcs double sand filter diameter 3000 mm for by-pas indirect cooling water filtration micro cooling towers atmospheric cooling towers with fan diameter 8m sludge treatment for washing water (lamella thickener, filter press, continues sand filters for washing water recycling) Water quality monitoring system Chemical dosing system Control system Simatis S7 400 SAM-WET Cooling water management Iron and Steelmaking Železiarne Podbrezová ,a.s. Time of realization: 2012/13 Total capacity: - direct cooling water 200 m³/hour - indirect cooling water 1000 m3/hour TSS output: <10 mg/l Page 21 Technology description: screen filters 100μm 4 pcs pressure single chamber sand filter diameter 3000 mm for direct cooling water filtration micro cooling towers chemical dosing system control system Simatic S7 hydrocyclon reconstruction with oil skimmer transfer pump station with frequency convertor close demi water cooling circuit SAM-WET Cooling water recycling Cooling towers Cooling towers Page 23 SAM-WET SSM / Slovak Steel Mill Slovakia Steel Mill - 3D view Page 24 SAM-WET SAM - Water& Environmental Technology Sludge treatment (case study) – reference selection: Waste water treatment plant USSteel Slovakia Capacity 50 m3/hour Sludge homogenization Sludge dewatering by centrifuge Andritz Polymer make up and dosing system Control system Page 25 SAM-WET SAM - Water& Environmental Technology Design works – reference selection: Detailed design - Reconstruction of central waste water treatment plant Sokoľany Capacita – 5000 m3/hour USSteel Košice, s.r.o. Time of realization -2013 Detailed design - Reconstruction of demineralization plant Capacity – 500 m3/hour Duslo Šaľa,a.s. Time of realization - 2013 Page 26 SAM-WET SAM - Water& Environmental Technology (WET) Company Office: SAM-SHIPBULDING AND MACHINERY, a.s Vlčie hrdlo 5985 820 03 Bratislava WET branch office: SAM-SHIPBULDING AND MACHINERY, a.s. Water & Environmental Technology (WET) Bystrická cesta 181 034 01 Ružomberok Tel.: +421/44/4305 002 Fax: +421/44/4305 033 Page 27 SAM-WET