Break Out Session 3: Group A: Ventilation and Air Quality Chris Cosgrove, Cosgrove FDS, Inc. Chris.c@cosgrovefds.com Purpose • • • • • • • CCAC Subcommittee on air quality HVAC Basics Current guidelines (CCAC, Other) Issues related to air quality Current technology and impacts What issues are you facing today? What guidance is required? CCAC National Workshop Ottawa, ON – May 14, 2010 2 Know Your HVAC System… • Temperature, humidity specific for species housed • Reliability/Redundancy • Maintenance Operations • Energy conservation • Failure modes to prevent loss of life • Filtration levels • Pressure gradients • Balancing • Use of Airlocks CCAC National Workshop Ottawa, ON – May 14, 2010 3 HVAC Main System Exhaust Exhaust Supply Outside Air Silencer Electronic motor Filter Cooling Coil Heating Coil Fan Heat Recovery Coil (Cooling) Terminal unit Heat Recovery Heating Humidifier Room sensor Temperature sensor Humidity sensor Pressure sensor Damper Variable Frequency Drive Constant Volume Drive Silencer Heat Recovery coil Supply Fan Return Fan Filtration Level Humidifier Heating Coil Cooling Coil CCAC National Workshop Ottawa, ON – May 14, 2010 4 Room HVAC Control To Exhaust Supply air Temperature sensor Humidity sensor Air Flow sensor Heating Coil Terminal unit Humidifier Ventilated Cage Racks Ventilated Cage Racks CCAC National Workshop Ottawa, ON – May 14, 2010 5 Redundancy CCAC National Workshop Ottawa, ON – May 14, 2010 6 HVAC Outdoor Design Criteria • ASHRAE 1% Conditions(1% of the hours in the year, outside air conditions will exceed design criteria) • Summer 90°F (32.2°C) at 50% RH – Worst case scenario : 50% more energy in outside air • Winter –16°F (-27°C) – Systems are designed with –20°F (-29°C) • Understand your conditions and what is acceptable for research CCAC National Workshop Ottawa, ON – May 14, 2010 7 Ventilation Rate Calculation • • • • • • H = 9 feet W =16 feet L = 40 feet T = 20 AC/h Volume V = 9 x 16 x 40 V= 5 760 cuft Q (CFM ) Q ( CFM ) V (cuft ) * T ( AC / h ) 60 5760 cuft * 20 AC / h 1960 CFM 60 CCAC National Workshop Ottawa, ON – May 14, 2010 8 Heat Gain Calculations • Thermal Gains Type – Sensible (heat) – Latent (humidity) • Breathing out • Perspiration • Water Evaporation • Sensible heat load is what is used to calculate the heat load (Btu) of the space CCAC National Workshop Ottawa, ON – May 14, 2010 9 Heat Load / BTU Output • ASHRAE publishes Btu outputs • Available for most species • Based on weight & metabolic rate CCAC National Workshop Ottawa, ON – May 14, 2010 10 Heat Loads & Higher Density Std. MI HD Mouse HD Rat Room Size / s.f. 400 400 400 Total Cages 400 1000 500 Animals / Cage 3 3 1.5 Animals / Room 1200 3000 750 Animal Btu / Hr per room 1509 3773 5803 Avg Blower Watts - 40 40 Avg Btu / Hr - 136 136 Cages / Blower - 320 140 Blower Btu / Cage - 0.43 0.97 Blower Btu/ Hr per room - 425 486 Blower % Rm Btu - 10.1% 7.7% CCAC National Workshop Ottawa, ON – May 14, 2010 11 Filtration CCAC National Workshop Ottawa, ON – May 14, 2010 12 Pressurization • Pressurization Scheme is mandatory for a good vivarium design. • Level of flexibility can have an impact on the cost and design • Primary containment can impact decisions • Dependent on use and type of primary containment CCAC National Workshop Ottawa, ON – May 14, 2010 13 100 400 950 Air Balance 150 150 150 650 650 800 800 CCAC National Workshop Ottawa, ON – May 14, 2010 14 Pressurization If the room is positive pressure – measure supply CFM If the room is negative pressure – measure exhaust CFM CCAC National Workshop Ottawa, ON – May 14, 2010 15 CCAC Guidelines • In order to maintain potential air contaminants below acceptable levels, it is recommended that there be 15 to 20 air exchanges per hour in a room. • This recommendation, however, does not take into consideration the efficiency of air distribution, the number of animals held or how they are being held. CCAC National Workshop Ottawa, ON – May 14, 2010 16 CCAC Guidelines • While this recommendation may be effective for large numbers of animals housed in conventional caging with less than ideal air distribution (most systems), the requirement may be considerably higher for animals housed in static filter top cage units or less in rooms where animals are housed in ventilated cage units. CCAC National Workshop Ottawa, ON – May 14, 2010 17 CCAC Guidelines • The problems posed by the static isolator systems are now being addressed by steady replacement with isolator systems in which each cage is individually ventilated. • Therefore, it is no longer useful to specify environmental parameters, frequency of air changes, etc., without specifying the type of equipment to be used for primary containment. This may vary considerably between and among species. • The impact of the overall HVAC system must be evaluated at the cage level. CCAC National Workshop Ottawa, ON – May 14, 2010 18 ILAR Guidelines • The guideline of 10-15 fresh-air changes per hour has been used for secondary enclosures (the room) for many years and is considered an acceptable general standard. Although it is effective in many animal-housing settings, the guideline does not take into account the range of possible heat loads; the species, size, and number of animals involved; the type of bedding or frequency of cage-changing; the room dimensions; or the efficiency of air distribution from the secondary to the primary enclosure (the cage). • In some situations, the use of such a broad guideline might pose a problem by over ventilating a secondary enclosure that contains few animals and thereby wasting energy or by under ventilating a secondary enclosure that contains many animals and thereby allowing heat and odor accumulation. CCAC National Workshop Ottawa, ON – May 14, 2010 19 ILAR Guidelines • ….Even though that calculation [total-cooling-load calculation method] can be used to determine minimal ventilation needed to prevent heat buildup, other factors such as odor control, allergen control, particle generation, and control of metabolically generated gases might necessitate ventilation beyond the calculated minimum. • When the calculated minimal required ventilation is substantially less than 10 air changes per hour, lower ventilation rates might be appropriate in the secondary enclosure, provided that they do not result in harmful or unacceptable concentrations of toxic gases, odors, or particles in the primary enclosure. CCAC National Workshop Ottawa, ON – May 14, 2010 20 Air Quality Considerations • Temperature (Heat Load) • Relative Humidity • Gases – NH3 – CO2 • Allergens – MUP • Particulate • Chemicals – Pheromones – Other Chemicals CCAC National Workshop Ottawa, ON – May 14, 2010 21 Air Quality Considerations • Air Quality for People • Air Quality for Animals • What should we monitor and why? – Micro-environment – Macro-environment CCAC National Workshop Ottawa, ON – May 14, 2010 22 Trends & Issues • • • • • • • Animal Welfare Research Impacts Operating Costs Energy Conservation Environmental Health & Safety Flexibility Adaptability of Existing Facilities CCAC National Workshop Ottawa, ON – May 14, 2010 23 Technology • • • • • Ventilated Caging Other Primary Containment Systems Room Air Distribution (CFD Analysis) Personnel Protective Equipment Demand Based Ventilation CCAC National Workshop Ottawa, ON – May 14, 2010 24 Demand Based Control • Study of vivarium room contaminants shows: – Most vivarium areas are “clean” about 98+% of time – Most vivarium areas have multiple “events” per week • These events with elevated levels demand higher airflows • Events can result from VOC’s/ammonia or particles CCAC National Workshop Ottawa, ON – May 14, 2010 25 Demand Based Control • Reduce 10 ACH minimum down to 8 ACH: – Projected savings from extrapolating current data: • Savings should increase to 51.3% • Potentially reduce min further to 6 ACH: – Savings likely depends on animal loading • Reduce ACH min in support & procedure areas – Apply DBC to bring min ACH to 4 ACH • Implement VAV exhaust fan control strategy – Sense exhaust air plenum for air cleanliness – Reduce exhaust fan exit velocity when air is “clean” – Potentially of cutting exhaust fan power in half CCAC National Workshop Ottawa, ON – May 14, 2010 26 What Are Your Issues? • • • • • • Air Quality Personnel protection Research impacts Facility Operations Mechanical Design Institutional Standards CCAC National Workshop Ottawa, ON – May 14, 2010 27