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Welcome
• MABAS Division 10
– Monthly In-service
Training Sessions
– Sponsored by
MABAS 10 Training
Officers Committee
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• Today’s Instructor
– Lt Don Kaderabek
• Niles FD
• SUFD Staff Instructor
Today’s Objectives
 The Rescue Technician candidate shall:
 Correctly describe the process of
stabilization of the machinery or
equipment in order to prevent unwanted
movement or operation.
 Correctly identify the need for a
secondary survey of the area of
operation, and the stabilized equipment
or machinery.
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Today’s Objectives
 The Rescue Technician candidate shall:
 Correctly identify the four factors to be
addressed in the extrication of a patient
from machinery or equipment.
 Correctly identify the three basic means
which can be used to extricate the
patient from the machinery or equipment.
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Today’s Objectives
 The Rescue Technician candidate shall:
 Correctly identify the need for retrieval,
and cleaning of tools, as well as their
return to service.
 Correctly describe the process of
surveying the scene to ensure that it is
left in a safe, and secure manner.
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Practical Skill Demonstration
• Extricate an extremity that is trapped
in a belt driven conveyor or roller
conveyor with the tools normally found
on the first arriving fire company.
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References
• NFPA 1006
– Professional Qualifications for Rescue
Technician
• NFPA 1670
– Training Requirements for Technical
Rescue Personnel
• Machinery Extrication Objectives
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Machinery Rescue Potential
• Where in your community or mutual aid
response area
• What are your rescue capabilities
–
–
–
–
–
Heavy lifting
For Equipment and Components
Cutting operations
that may weigh several thousand
pounds to several tons!!
Disassembly
Stabilization
Securing energized equipment
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Types of Incidents
•
•
•
•
•
Arm in dough press
Arm in printing press
Child stuck in a safe
Finger stuck in fuel fill port
Child’s leg in bicycle spokes
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Tools Needed
• Battery Operated Tools
– Reciprocating
– Impacts
– Drill
– Circular saw (metal cutting)
• Wood & Steel Wedges
• Lock-out / Tag-out Equip.
• Saw
• Chains
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• Soap Solution
• Pry bars
• Hydraulic tools
– Spreader
– Rams
– Cutters
• Air tools
– Bags
– Chisel
– Ratchet / socket
• Assorted Hand Tools
– screw drivers, wrenches,
pliers, hammers
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Pre-Incident Planning
• Due to the variety of equipment, specific
rescue techniques will vary
• Pre-planning is key to success
• Differs from procedural approach as in
vehicle extrication
• Plan should consider:
• Maintenance personnel
• Location of Operating Instructions and
manuals
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Pre-incident plan
• Plan should consider:
– Number, types, locations of
machinery at specific location
– Types of power sources and their
cutoffs
– Hazard potential of materials or
chemical used
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Pre-incident plan
• Plan should consider:
• Maintenance personnel on-site
• Locations of diagrams or
drawings
• Equipment on hand that can be
used
• Manufacturer contact information
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Industrial Extrication
• Scene survey
– First step in any extrication
– Use same concept as auto
extrication
– Rescue officer and one rescuer
should proceed to the scene while
rest of team waits for further
instructions
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Industrial Extrication
• Scene survey
– Rescue officer evaluates:
• Condition of victim (ABCs)
• Degree of entrapment
• Number of rescuers required
• Type of equipment needed
• Any special personnel or equipment
needed
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Industrial Extrication
• Scene survey
– Rescue officer evaluates:
• Any expert assistance required
• Any other hazards present
• Level of fire present
• Assume all electrical situations are
energized
• Cordon off the incident site
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Industrial Extrication
• Seek expert assistance
– Equipment may be beyond expertise
of rescue personnel
– Experts may include:
• Equipment operators
• Maintenance personnel
• Equipment manufacturer
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Industrial Extrication
• Neutralize power sources
– Shut down power when working
around machinery
– Ask if machine is full cycle/press
type that must complete its full range
of motion before it can be stopped
– Primary power source is normally
electrical
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Industrial Extrication
• Neutralize power sources
– Identify other power sources used
by the machinery
• Hydraulic (fluids under pressure)
• Pneumatic (compressed air)
• Stored energy in springs
• Potential energy from suspended
parts
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Industrial Extrication
• Neutralize power sources
– If safe to isolate power, lockout/tagout
IAW 29 CFR 1910.147 and local SOPs
• Station a rescuer at power source
with a radio
• Isolate any other power sources
• Prevent any source of movement
• Block parts
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Industrial Extrication
• Stabilize Machinery
– The majority is accomplished during
neutralization
– Further stabilization may be needed
– Cribbing used for automobiles may
not be sufficient
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Industrial Extrication
• Stabilize Machinery
– Survey again
• After power neutralization and
stabilization, victim may be able to
be freed
• Repeating these steps may point
out more problems than first
realized
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Industrial Extrication
• Extricate the victim
– Extrication begins only after zero
mechanical state achieved
– 4 critical factors to consider
• Time
• Victim
• Rescuer
• Machine
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Industrial Extrication
• Extricate the victim
– Zero mechanical state means there
is no way the machine can operate
without the systems being restored
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Extricating the Victim
• Industrial extrications fall into 3
categories:
– Manipulative
– Disassembly
– Force the machine
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Industrial Extrication
• Manipulative
• Simplest and quickest
• Where victim is manipulated
• Where machine is manipulated
• Limited to degree of
entrapment
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Industrial Extrication
• Disassembly
–Most common approach
–May require special tools
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Industrial Extrication
• Force the machine
– Least desirable
– Ensure you have appropriate
tools for the job
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Industrial extrication
• Equipment retrieval
– Rescuer safety is of primary
importance
– If equipment cannot be moved
without endangering rescuers, leave
it in place
– Inspect equipment for damage and
service as required
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Industrial extrication
• Securing and restoring the scene
– Local protocol dictates who is to
restore an emergency scene
– When all hazards are eliminated,
lockout/tagout devices can be
removed at the discretion of the IC
or plant manager
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Industrial extrication
• Securing and restoring the scene
– If any hazards still exist
• Inform owner/manager
• Review actions taken by rescuers
• Review suggestions to prevent
future incidents
• Have owner/manager sign written
release
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MR. TASK
Medical degree of patient and degree of entrapment
Rescue personnel needed to complete the job
Type and amount of extrication equipment needed
Assistance from haz-mat, medics, doctors, etc.
Specialized equipment and/or operators
Kind of life hazards present
fire, haz-mat, water, electricity, etc
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“LOCK OUT”
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ADDITIONAL
POWER SOURCES
Additional power sources which may need
to be neutralized:
Equipment
Hydraulic fluids under pressure
Compressed air
Energy stored in springs
Potential energy from suspended parts
Any other sources which might cause unwanted movement
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CONSIDER.....
Factors which need to be considered
during the secondary survey:
 Patient
 Need for pain management
 Possibility of drastic, life-saving
measures
 Need for psychological support for
victim(s)
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Title
MEANS OF EXTRICATION

Manipulative
Extrication
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MEANS OF EXTRICATION

Disassembly
of the
Machine
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MEANS OF EXTRICATION

Forcing the
Machine
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Control of Hazardous Energy
(Lockout/Tagout) 29 CFR 1910.147
BLR’s
Safety Training Presentations
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What Is Lockout/Tagout?
• Referred to as LOTO
• Blocks flow of energy from power
source to the equipment
• Provides means of warning (tag)
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Regulatory Requirements
• 29 CFR 1910.147–Control of Hazardous
Energy
• Covers operators and service personnel
• Requires training of employees
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Types of Lockout Devices
•
•
•
•
•
•
Locks
Blocks
Chains
Multilock hasps
Wheel valve covers
Ball valve covers
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11006115 Copyright 1999 Business and Legal Reports Inc.
Requirements For
Lockout/Tagout Devices
They must be:
• Durable
• Standardized
• Substantial
• Identifiable
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Energy Sources
•
•
•
•
•
•
•
Electricity
Hydraulic
Pneumatic
Steam
Thermal
Chemical
Gravity
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Typical Equipment
Requiring LOTO
•
•
•
•
•
Presses
Saws
Conveyors
Pumps
Production
Equipment
• Trash
Compactors
• Ovens
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11006115 Copyright 1999 Business and Legal Reports Inc.
When Must LOTO Be Used?
When servicing or maintaining
equipment where:
• Hazardous energy exists
• Unexpected start-up could occur
• Either of these could harm an
employee
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LOTO Shall Be Used When:
• Employees are required to remove or
bypass a safety device
• Employees are required to place any
part
of their body in harm’s way
• Employees are exposed to hazardous
energy
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LOTO Exceptions
• Work where hazardous energy does
not exist
• Activities performed during routine
production processes
• Work on cord-controlled devices
• Hot tap operations where shutdown
is not feasible
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Typical LOTO Procedures
• Performing a shutdown
• Isolating equipment
• Applying and removing lockout
devices
• Safely releasing stored energy
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Affected Employees
Employees who
• Operate
• Work around
• Occasionally adjust equipment that is
subject to LOTO
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Authorized Employee
• Maintains equipment
• Services equipment
• Is trained to use LOTO
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11006115 Copyright 1999 Business and Legal Reports Inc.
Company Responsibilities
•
•
•
•
•
•
Ensure de-energization of equipment
Ensure employee awareness
Provide appropriate levels of training
Review program effectiveness
Maintain and revise program
Administer appropriate disciplinary
actions
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Maintenance Responsibilities
• Lockout/Tagout prior
to service or repair
• Remove or cut locks
off isolation devices
• Ensure proper
training
of authorized
employees
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11006115 Copyright 1999 Business and Legal Reports Inc.
Affected Employee
Responsibilities
• Notify maintenance, etc., when
equipment needs repair or adjustment
• Leave all LOTO devices in place
• Verify equipment is safe to operate
following LOTO
• Follow all safety rules while operating
the equipment
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Authorized Employee
Responsibilities
• Repair or service equipment as
needed
• Ensure that all energy sources are
locked out
• Test equipment to verify residual
energy is dissipated
• Place a “Danger—Do Not Operate” tag
on equipment
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Authorized Employee
Responsibilities (cont.)
• Obtain assistance
when necessary
• Remove locks and/or
tags following LOTO
• Coordinate
multi-shift repair
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11006115 Copyright 1999 Business and Legal Reports Inc.
Training Requirements
• Authorized employees—initially and at
least annually
• Affected employees—at least initially
• Authorized and affected—whenever
changes are made to jobs or
procedures
• Authorized and affected—when
program deficiencies are noted
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How to Perform LOTO Safely
• Follow company safety procedures for
LOTO
• Refer to procedures on how to lockout
specific equipment
• Keep everyone informed when
equipment is repaired or serviced
• Stay alert
• Use common sense
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Quiz
1. The LOTO standard is designed to block the
flow of energy to a piece of equipment. True
or False
2. Types of LOTO devices include _______,
_______, and _______.
3. It is not required that a company have written
procedures for proper lockout/tagout. True
or False
4. An authorized employee is one who _________
or _________ the equipment.
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5. If a safety device is11006115
removed
from a piece of
Copyright 1999 Business and Legal Reports Inc.
Quiz (cont.)
6. Typical energy sources found on equipment
include: _______, _______, and _______.
7. Affected employees are those who operate
or work around a piece of equipment.
True or False
8. As long as an employee has had training on
LOTO, the employer or company has no
additional responsibilities under 1910.147.
True or False
9. Training for authorized employees must be
conducted
_________ and at least _________.
Course Name
– Unit Title
11006115 Copyright 1999 Business and Legal Reports Inc.
Quiz Answers
1. True. It should block the flow of energy and
provide
a means of warning.
2. Types of LOTO devices include locks, blocks,
chains, hasps, wheel valve covers and ball
valve covers.
3. False. If lockout is required, a company must
have a written program and procedures.
4. An authorized employee is one who services or
maintains the equipment.
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Name – Unit
Title
5. False.
LOTO
is required when a safety device is
11006115 Copyright 1999 Business and Legal Reports Inc.
Quiz Answers (cont.)
6. Typical energy sources include: electricity,
hydraulics, pneumatics, steam, thermal,
chemical and gravity.
7. True. Affected employees are those who
operate or work around the equipment.
8. False. Training is just one of the responsibilities
of a company.
9. Training for authorized employees must be
conducted initially and at least annually.
10. False. Locks should be removed during shift
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change and the shift coming
on duty should
11006115 Copyright 1999 Business and Legal Reports Inc.
Types of Machinery
Industrial, Construction &
Agricultural
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Milling Machine
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Break Press
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Lawn Tractor
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Know The Controls
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Tractor Rollover!
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Tractor!
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Remote Locations
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How do we shut it down?
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How do we stabilize?
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How do we stabilize?
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How do we stabilize?
Shut Down
Chain Tires
Side
Stabilization
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How do we stabilize?
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Plan – A, B, C
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Plan – A, B, C
Bottle
Jacks have
a limited lift
height and
small
surface
contact
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Mangled
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Mangled
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Find The Part
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Mangled
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Mangled
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Find The Part
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In Plant Facilities
• Always check with on site maintenance
personnel , they know the LOTO points and
hazards of the equipment
• For LOTO consider a computer terminal in
todays automated world to shut down
machinery production lines.
• Electric fans and or smoke ejectors may be
used to reduce the temperature in the
machinery area.
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Walmart
• When shutting down the power in a
Walmart you must contact the
corporate office.
• They have an overide to all stores at
corporate.
• If you shut the power down locally it
can be brought back on remotely
without your knowledge!
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Safety
• Slick oily surfaces are common in most
plants-consider using some oil dry to
reduce personnel and air bags from
slipping.
• Consider the use of overhead cranes
for use and as anchor points.
• Confined spaces may require
monitoring and ventilation.
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Safety
• Other machines in operation may have to be
shut down due to vibration, noise or rescuer
safety.
• Have a plan to guide incoming resources
and EMS, sometimes there is a closer
entrance than the one you were directed to.
• When working with heated objectsremember latex EMS gloves can deteriorate
due to heat.
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