Business Plug-in B8 SUPPLY CHAIN MANAGEMENT McGraw-Hill/Irwin ©2008 The McGraw-Hill Companies, All Rights Reserved 8-2 BASICS OF SUPPLY CHAIN • The supply chain has three main links: 1. Materials flow from suppliers and their “upstream” suppliers at all levels 2. ______________ of materials into semifinished and finished products through the organization’s own production process 3. Distribution of products to customers and their “downstream” customers at all levels 8-3 BASICS OF SUPPLY CHAIN • Organizations must embrace technologies that can effectively manage supply chains 8-4 USING IT TO DRIVE THE SUPPLY CHAIN • The four primary drivers of supply chain management 1. 2. 3. 4. • Facilities Inventory Transportation ____________ Organizations use these four drivers to support either a supply chain strategy focusing on efficiency or a supply chain strategy focusing on ______________. 8-5 USING IT TO DRIVE THE SUPPLY CHAIN 8-6 FACILITIES DRIVER • Facility – processes or transforms inventory into another product, or stores the inventory before shipping to the next facility • Three primary facilities components 1. _________ 2. Capacity 3. Operational design 8-7 FACILITIES 1: Location • Location efficiency – centralize the location to gain economies of scale, which increases efficiency • Location effectiveness – ____________ the locations to be closer to the customers or suppliers, which increases effectiveness 8-8 FACILITIES 2: Capacity • Capacity efficiency – minimal excess capacity with the ability to produce only what is required • Capacity effectiveness – large amounts of excess capacity which can handle wide swings in __________ 8-9 FACILITIES 3: Operational Design • • Operational design efficiency – product focus design allows the facility to become highly efficient at producing one single product, increasing efficiency Operational design effectiveness – ___________ focus design allows the facility to perform a specific function on many different types of products, increasing effectiveness 8-10 FACILITIES DRIVER 8-11 INVENTORY DRIVER • Inventory – offsets uncertainty in _________ and/or demand • Inventory management and control software – provides control and _________ to the status of individual items maintained in inventory • Two primary inventory components 1. Cycle inventory 2. Safety inventory 8-12 INVENTORY 1: Cycle Inventory • Cycle inventory – the ________ amount of inventory held to satisfy customer demands between inventory deliveries – Efficiency – holding _______ amounts of inventory and processing orders weekly or even daily – Effectiveness – holding large amounts of inventory and processing deliveries only once a month 8-13 INVENTORY 2: Safety Inventory • Safety inventory – extra inventory held due to uncertainty in supply and/or demand – Safety inventory efficiency – holding small amounts of safety inventory (____ uncertainty in supply/demand) – Safety inventory effectiveness – holding large amounts of safety inventory (high uncertainty in supply/demand) 8-14 INVENTORY DRIVER 8-15 TRANSPORTATION DRIVER • Transportation – moves inventories between the different stages in the supply chain • Two primary inventory components 1. Method of transportation 2. Transportation _________ 8-16 TRANSPORTATION 1: Method of Transportation • Global inventory management system – provides the ability to locate, track, and ________ the movement of components or material anywhere upstream or downstream in the supply chain – Method of transportation efficiency – Method of transportation effectiveness 8-17 TRANSPORTATION 2: Transportation Route • • Transportation planning software – tracks and ________ the movement of materials to ensure the delivery of materials and finished goods at the right time, the right place, and the lowest cost Distribution management software – coordinates the transportation of materials from a manufacturer to distribution centers to the final customer – Transportation route efficiency – Transportation route effectiveness 8-18 TRANSPORTATION DRIVER 8-19 INFORMATION DRIVER • Information – an organization must decide what information it wants to share, and how it will share, with its supply chain partners • Two primary information components 1. Information sharing 2. Push versus ______ strategy 8-20 INFORMATION 1: Information Sharing • • Information sharing efficiency – freely share large quantities of information to increase the speed and decrease the costs of supply chain processing Information sharing effectiveness – share only selected information with certain entities, which will _________ the speed and increase the costs of supply chain processing 8-21 INFORMATION 2: Push vs. Pull Information Strategy • Pull information strategy (efficiency) – Supply chain partners are responsible for pulling all relevant information – Pull technology – pulls information • Push information strategy (effectiveness) – Organization takes the responsibility to push information out to its supply chain partners – Push technology – sends information 8-22 INFORMATION DRIVER 8-23 APPLYING A SUPPLY CHAIN DESIGN 8-24 FUTURE SUPPLY CHAIN TRENDS • Fastest growing SCM components – Supply chain _______ management (SCEM) • Real-time issues resolution – Selling chain management • In the selling phase – Collaborative engineering • In the design phase – Collaborative demand planning