Snubber networks for IGBTs 1 Why low inductive DC-link design? Due to stray inductances in the DC link, voltage overshoots occur during switch off of the IGBT: vovershoot di Lstray dt These voltage overshoots may destroy the IGBT module because they are added to the DC-link voltage and may lead to VCE > VCEmax vCE vovershoot vDC link With low inductive DC-Link design (small Lstray) these voltage overshoots can be reduced significantly. Motivation 2 The mechanical design has a significant influence on the stray inductance of the DC-link The conductors must be paralleled Lstray = 100 % Lstray < 20 % Low Inductance DC-link Design 3 The mechanical design has a significant influence on the stray inductance of the DC-link The connections must be in line with the main current flow Lstray = 100 % Lstray = 30 % Low Inductance DC-link Design 4 The mechanical design has a significant influence on the stray inductance of the DC-link Also the orientation must be taken into regard Lstray = 100 % Lstray = 80 % + + - Low Inductance DC-link Design 5 The mechanical design has a significant influence on the stray inductance of the DC-link A paralleling of the capacitors reduces the inductance further Lstray = 100 % Lstray = 50 % Low Inductance DC-link Design 6 Comparison of different designs Two capacitors in series Two serial capacitors in parallel Typical solution Low inductive solution IGBT Moduls + - + + + -- Capacitor -- + + IGBT Moduls - + - + - - - - + + - + + - Capacitor Low Inductance DC-link Design 7 “Low cost” solution For paralleling standard modules a minimum requirement is a DC-link design with two paralleled bars Low Inductance DC-link Design 8 Also the capacitors have to be decided Capacitors with different internal stray inductance are available Choose a capacitor with very low stray inductance! Lstray = ? Ask your supplier! Low Inductance DC-link Capacitors 9 Why use a snubber? Due to stray inductances in the DC link, voltage overshoots occur during switch off of the IGBT: vovershoot di Lstray dt These voltage overshoots may destroy the IGBT module because they are added to the DC-link voltage and may lead to VCE > VCEmax vCE vovershoot vDC link The snubber works as a low pass filter and “takes over” the voltage overshoot Motivation 10 SEMIKRON recommends for IGBT applications: Fast and high voltage snubber capacitor parallel to the DC link Not to increase Lstray, the snubber must be located very close to the IGBT module Snubber Networks 11 But still: the snubber networks need to be optimised The wrong snubber does not reduce the voltage overshoots Together with the stray inductance of the DC-link oscillations can occur IGBT switch off (raise of VCE ) before optimisation Voltage overshoot Oscillation Not Sufficient Snubber Capacitors 12 These capacitors did not work satisfactory as snubber: Not Sufficient Snubber Capacitors 13 From different suppliers different snubber capacitors are available. In a “trial and error” process the optimum can be find, based on measurements. Available Snubber Capacitors 14 After optimisation: Significantly reduced voltage overshoots No oscillations IGBT switch off (raise of VCE ) after optimisation Voltage overshoot No oscillation Optimal Snubber Capacitor 15 Snubber networks for IGBTs 16 Calculation of a snubber capacitor 17 Dealing with IGBT Modules When using latest generations of IGBT modules it is recommended and advantageous to Do a low inductive (“sandwich”) DC-link design Decide for low inductive DC-link capacitors Optimise the snubber circuit Conclusion 18