Pre-Chamber Ignition A road towards High Efficiency Natural Gas Engines Ashish Shah, Per Tunestål and Bengt Johansson Lund University, Sweden Energirelaterad fordonsforskning 2014 2014-10-08 Gothenberg, Sweden Outline • • • • Introduction Motivation and relevance Past activities and results obtained Future plans 2 Introduction • Administrative details of the project Name Gas Engine Project Phase 6: 2010-01-01 to 2013-12-31 Timeline Phase 7: 2014-01-01 to 2017-12-31 Principal beneficiary Lund University Volvo, Volvo Cars, Scania, Cummins, Toyota, Other partners in Chevron, Loge, Dantec, Swedish Biomimetics the project and Wärtsilä Competence Center Combustion Processes, Parent program KCFP KCFP in total is 101 MSEK for phase 7. The gas Total support engine project part of that is 12.12MSEK. 3 Introduction (cont.) • Aim – Develop combustion strategies for internal combustion engines operating on gaseous fuels for heavy duty applications with comparable or better fuel efficiency and operating load range than diesel counterparts • Current focus is on study of alternative ignition techniques for heavy duty natural gas engines with the following objectives: – Extend the limit of combustion dilution with excess air, Exhaust Gas Recirculation (EGR) or both. – Increase the maximum operating load 4 Motivation and Relevance • Natural Gas – an attractive alternative fuel – Lower specific CO2 emissions – Availability – naturally occurring and renewable alternatives (e.g. biogas etc.) • Variety of applications – heavy duty on-road vehicles (e.g. trucks with LNG), marine engines and power generation (e.g. Wärtsilä and MAN products) • Increasing network on natural gas fueling stations in Sweden and worldwide. 5 Why Pre-chamber ignition? Problems with open chamber spark ignited engines Simple and cheap Well developed and mature technology Limit of dilution with excess air or EGR – combustion instability High temperature combustion – High heat losses and NOx emissions Maximum load limited by knock Knock limited combustion phasing advance – loss in efficiency 6 Why Pre-chamber ignition? Pre-chamber ignition – a possible solution (≈ 5% Vc) Spatially distributed ignition source Less affected by cyclic variation of main chamber charge motion Burning jets provide much higher ignition energy than a spark Pre-chamber over heating may cause charge pre-ignition Resulting ignition mechanism is less understood due to its fluid dynamic and chemical kinetic complexities (≈ 95% Vc) 7 Different strategies 8 Experiments and Results obtained so far… 2011 - 2014 9 Experimental Setups 10 Experimental Setups (cont.) 11 Lean limit with excess air 12 Indicated Efficiency 13 NOx emissions 14 Effect of Pre-chamber geometry 15 Effect of Pre-chamber geometry (cont.) 16 Conclusions • A pre-chamber ignition device without additional fueling reduces cyclic variations of combustion event but is not capable of considerably extending the lean limit. • A pre-chamber with additional fueling can considerably extend the lean limit of operation and hence improve indicated efficiency and reduces NOx emissions • A larger pre-chamber provides higher ignition energy but size is limited by fraction of pre-chamber combustion before main chamber ignition. 17 Future Plans • Study pre-chamber ignition at full load conditions (IMEPg > 20 bar) • CFD simulations of pre-chamber jets based on experimental pressure data to understand ignition mechanism resulting from PC jets • Optical diagnostics of pre-chamber ignition in the Wärtsilä large bore engine through optical access to the main chamber and/or pre-chamber. • Optical diagnostics of knock phenomenon with prechamber ignition. 18 Future Plan (cont.) 19 Thank you Comments/Questions? Ashish Shah Ph.D Student Division of Combustion Engines Lund University ashish.shah@energy.lth.se 20