District 8-0 Winter Construction School February 23rd, 2012 PTM 611 Linda A. Atkinson Bureau of Project Delivery (BOPD) Innovation & Support Services Division (ISSD) Construction Quality Assurance Section (CQAS) www.dot.state.pa.us PTM 611 • PTM 611 Making and Curing Concrete Compression and Flexural Test Specimens in the Field • Revised December 2011 • Change 5 to the 2003 edition of Publication 19 www.dot.state.pa.us PTM 611 • Materials Quality Assurance Stewardship Review – Recommendation • “Security of field cured cylinders should be improved.” www.dot.state.pa.us PTM 611 • Questionnaire to all 50 States • Best Practices • Dissimilar Acceptance and Quality Control Processes – Nothing or Not Applicable (20) – Locks on Cure Boxes (2) – Metal Tags (1) www.dot.state.pa.us PTM 611 www.dot.state.pa.us PTM 611 • Metal Tags >5mm Saw or Grind into Tolerance www.dot.state.pa.us PTM 611 • Destructible Stickers • Controlled Environment • Worked Good www.dot.state.pa.us PTM 611 • Statewide Pilot Project – 3 Projects per District – Pre-fab facilities www.dot.state.pa.us PTM 611 00005 00003 00001 00255 00253 00251 00004 00006 00002 00254 00252 00001 00003 00002 00251 00252 00256 00005 00004 00006 00255 00253 00254 00256 www.dot.state.pa.us www.dot.state.pa.us PTM 611 • Results……………………. Some Good www.dot.state.pa.us • Some NOT SO GOOD…. www.dot.state.pa.us PTM 611 • Back to Basics www.dot.state.pa.us PTM 611 • Making and Curing Concrete Compression and Flexural Test Specimens in the Field – Added Section 12 • Identification and Security of Compression Test Specimen Molds and Compression Test Specimens Molded on Construction Projects www.dot.state.pa.us PTM 611 • 12.1 Identification of Specimen Molds – A PENNDOT Representative shall identify each specimen mold with the following info • Date Molded • Construction Area • Specimen Type • Series Number • Class of Concrete • AND Most Importantly……. www.dot.state.pa.us PTM 611 • Each Specimen Mold Must Contain the Signature of a – PennDOT Representative – Contractor’s Certified Technician • Technician’s Certification Number www.dot.state.pa.us PTM 611 • 12.2 Identification of Specimens – The PennDOT Representative will transfer the EXACT SAME Info on the Specimens • Date Molded • Construction Area • Specimen Type • Series Number • Class of Concrete • AND Most Importantly………. www.dot.state.pa.us PTM 611 • Each Specimen Must Contain the Signature of a – PennDOT Representative – Contractor’s Certified Technician • Certification Number www.dot.state.pa.us PTM 611 • • • • • • • • Date Molded Construction Area Series Number Class of Concrete Specimen Type PennDOT Rep Signature Concrete Technician Technician’s Certification # www.dot.state.pa.us PTM 611 • TABLE B Section 704 Lot Sizes for Concrete Acceptance Construction Areas Structural Concrete (S) Pavement Concrete (P) Pavement Patching Concrete (PP) Incidental Concrete (M) Pavement Concrete RPS (RPS) www.dot.state.pa.us PTM 611 • Specimen Types – – – – – Acceptance Testing Quality Control Testing Verification Testing Independent Assurance Testing Quality Assurance Testing (AT) (QC) (VT) (IA) (QA) www.dot.state.pa.us