MMUG Spring 2014 Introducing MMOG/LE v4… Terry Onica, Director, Automotive March 24, 2014 MMUG Spring 2014 Agenda • MMOG/LE Overview • Introducing MMOG/LE v4 ‒ ‒ ‒ ‒ ‒ ‒ Introduction and Instruction Worksheet Assessment Profile Worksheet Assessment & Gap Analysis Worksheet Scoring Summary Worksheet Progression Chart Worksheet Radar Chart & Radar Chart – by Chapter Worksheet • Next Steps MMUG Spring 2014 MMOG/LE Overview 3 MMUG Spring 2014 What is MMOG/LE? • • • • • • Materials Management Operations Guideline Logistic Evaluation MMUG Spring 2014 What is MMOG/LE? • Developed by AIAG/ Odette with OEMs and Suppliers • Assessment tool to evaluate/select suppliers − Supply chain capabilities against best practice − Used for production and after market/sales • Provides plant score (e.g., A, B or C) MMOG/LE = Delivery ISO/TS-16949 = Quality 5 MMUG Spring 2014 A B C Classification Definition A B C Classification Classifications A Best practice B Unstable or inconsistent processes C Deficient in key critical areas MMUG Spring 2014 What is MMOG/LE? • Excel spreadsheet highlights: − Six chapters − Full and Basic Assessment − Answer responses: Yes, No, N/A − Criteria weighting: F3 F2 F1 − Scoring and Classification Summary − Tools to help track and summarize progress MMUG Spring 2014 MMOG/LE Customer Usage with Suppliers OEMs Using Tier 1 Using Tier 1 Using (cont) Chrysler Autoliv Pierburg CNH – Latin America Benteler Selzer Automotive FAW-VW Beru SNOP Ford Bosch Valeo GM Brose Wabco Iveco Continental ZF Jaguar/Land Rover Faurecia Under Review PSA Gates Fiat Renault Johnson Controls Honda Tofas Fiat (Turkey) Lear Qoros Volvo Car Magna Powertrain VDA: BMW, Daimler, VW Volvo Truck MGI Coutier 8 MMUG Spring 2014 Introducing MMOG/LE v4 MMUG Spring 2014 Two Assessments Full • • • • • • 197 criteria Six chapters Used by OEM with Tier 1 A,B and C Levels World Class 34 F3 questions Basic • • • • • 106 criteria Six chapters Used with Tier 2-N ZA, ZB and ZC Levels Fundamentals in place • 34 F3 questions MMUG Spring 2014 Basic Assessment Goals • A tool for lower tier suppliers to verify that the ”basic” and most critical components of SCM are in place • Provides a path for organizations to progressively migrate to the Full assessment and world-class practices • Used to establish a quick diagnosis critical areas (e.g. capacity planning, inventory management) • Enables a targeted assessment MMUG Spring 2014 Introduction and Instruction Worksheet MMUG Spring 2014 Introduction and Instructions Worksheet • PDF printable formatted versions • Appears as a link on key worksheets for quick access • Be sure you read it! Download in PDF MMUG Spring 2014 MMOG/LE Chapters CHAPTER 1 - STRATEGY AND IMPROVEMENT 1.1 1.2 1.3 1.4 1.5 Vision & Strategy Objectives Measurement, Analysis, and Action Plans Continual Improvement Supply Chain Development CHAPTER 2 - WORK ORGANIZATION 2.1 Organizational Processes 2.2 Operating Procedures and Work Instructions 2.3 Resource Planning 2.4 Work Environment & Human Resources 2.5 Risk Assessment and Management CHAPTER 3 – CAPACITY & PRODUCTION PLANNING 3.1 3.2 3.3 3.4 Product Realization Capacity Planning Production Planning Systems Integration CHAPTER 4 – CUSTOMER INTERFACE 4.1 4.2 4.3 4.4 4.5 Communication Packaging & Labeling Shipping Transportation Customer Satisfaction & Feedback CHAPTER 5 – PRODUCTION & PRODUCT CONTROL 5.1 5.2 5.3 5.4 Material Identification Inventory Engineering Change Control Traceability CHAPTER 6 – SUPPLIER INTERFACE 6.1 6.2 6.3 6.4 6.5 6.6 6.7 Supplier Selection Supply Chain Management Agreement Communication Packaging & Labeling Transportation Material Receipt Supplier Assessment MMOG/LE Supply Chain Process Model QAD Auto Process Map will appear in MMOG/LE v4 in the Introduction and Instructions Worksheet MMUG Spring 2014 Assessment Profile Worksheet MMUG Spring 2014 Assessment Profile • • • • • Contains Company, Assessment and Customer Information Worksheets allows toggling between the Full or Basic setting Establish workbook setting in the Assessment Profile worksheet Warning appears if you are not in the opposite setting If required fields (*) are not entered, the classification will not show Workbook Setting Instructions Warning Customer Required Setting MMUG Spring 2014 Assessment and Gap Analysis Worksheet MMUG Spring 2014 Assessment & Gap Analysis Worksheet • Now ONE worksheet • All criteria updated to reflect current best practices - Criteria added, combined, changed and reordered - Leverage Changes Summary & Detail worksheets Assessment Gap Analysis MMUG Spring 2014 Assessment Reponses • Yes • No • N/A O Symbol changed from X N/A Not approved by customer N/A Approved by customer in v3 MMUG Spring 2014 Worksheet Header Workbook, Header and Filter Compliant/Non Compliant Summary Non Applicable Criteria MMOG/LE Version 4 Display/Hide Headers • Display Chapter Heading & Why Statement • Hide MMUG Spring 2014 Filter Options • • • • • • • • • • • • • • All Criteria Lookup Requirement (e.g., 2.3.2, 6.3.2) Lookup Business Function (e.g., IT, Purchasing, Supply Chain) Lookup Responsibility (e.g., John Smith, Mary Jones) Non Compliant Criteria Compliant Criteria Non Applicable Criteria (NAC) NAC Criteria – Approved NAC Criteria – Not Approved Missing/Past Due Target Date Missing/Past Due Completion Date Missing Action Plan F3, F2, or F1 Criteria Chapter 1, 2, 3, 4, 5 or 6 MMUG Spring 2014 Assessment & Gap Analysis Worksheet Columns G - Q New Feature Current State & Supporting Evidence Added reminder to note evidence Gap/Continual Improvement Note a gap or continuous improvement Filter Action Plan Target Date Completion Date Business Function Department responsible (e.g., SCM) Responsibility Person responsible for the criteria Customer Response Used for NAC management Note customer feedback/response NAC Customer Contact Required for N/A approved NAC Approval Date Required for N/A approved NAC Cost MMUG Spring 2014 Special Lookup Features • Additional columns to help manage reviews Requirement/ Criterion No … Business Function Responsibility 1.2.1.2 … Exec Mgmt Don 1.2.2.1 … Customer Service Tyese 1.2.2.2 … Purchasing Al 1.2.2.3 … Materials Manager Alisa 1.2.2.4 … IT Aidan MMUG Spring 2014 Non Applicable Criteria Management • Non Applicable – Not Approved • Non Applicable - Approved MMUG Spring 2014 Risk Assessment & Management • New Sub Chapter 2.5.1 - Expands beyond 2.3.2 Contingency Planning in v3 New F3 criteria based in industry trends Criteria weighting may get further elevated in v5 2.3.2 Contingency Planning from v3 is now 2.5.2 MMUG Spring 2014 Scoring Summary Worksheet MMUG Spring 2014 Scoring Summary Worksheets • Available for Full and Basic • Worksheet Sections - Scoring summary Customer approval for non applicable criteria Definitions – scoring, weights and classifications Scoring summary – chapter details MMUG Spring 2014 Scoring Summary Worksheets MMOG/LE Version 4 Scoring Summary Worksheets Progress towards Full O MMUG Spring 2014 Criteria and Scoring Comparison Full versus Basic Full Basic F3 34 34 Scoring Classification Full F2 83 59 F1 80 13 Total 197 106 Scoring Classification Basic MMUG Spring 2014 Scoring Summary Worksheets • Classification definitions (example showing Full) MMUG Spring 2014 Classification Definitions Full Versus Basic • Classifications definitions are different between the two • MMOG/LE Basic 1) Compliance to all F3 criteria 2) Non-compliance to fewer than 10 F2 ZA criteria 3) Total score not considered in classification The fundamentals of supply chain management are in place and the organization demonstrates evidence of process controls and continuous improvements efforts. However, the full version of the MMOG/LE Assessment would have to be completed in order to fully understand if industry best practices have been met. 1) Compliance to all F3 criteria 2) Non-compliance of 10 to 15 F2 ZB criteria 3) Total score not considered in classification Although most of the fundamentals of supply chain management are demonstrated, the organization is deficient in several areas that compromises the efficiency of internal performance and may impact its ability to support the needs of the customer. An action plan should be developed and implemented in a timeframe that meets the needs of the business and its customer(s). To fully understand the level of risk and opportunities for improvement, it is recommended that the organization completes the full version of the assessment. 1) Non-compliance to any F3 criterion 2) Non-compliance to 16 or more F2 ZC criteria 3) Total score not considered in classification The organization is deficient in one or more key areas of supply chain management. This situation creates a high risk of disruption to customers and demonstrates a lack of efficiency and control of internal processes within the existing supply chain strategy. Management commitment will be required to create, prioritize and implement action plans in a timely manner to avoid serious or prolonged issues with the customer. MMUG Spring 2014 Progression Chart Worksheet MMUG Spring 2014 Visual Representation of the Gap Analysis • Tracked monthly • Summarized beyond 12 month horizon, as applicable • Chart displays the results of either the Full or Basic MMUG Spring 2014 Progression Chart • Data used to generate the chart • Alert: Criteria with NO action plan • Does not impact the Progression Chart MMUG Spring 2014 Radar Chart & Radar Chart – by Chapter Worksheets MMUG Spring 2014 Radar Charts • Chart views - Chapter - Overall subchapter - Individual subchapter • Percentages remain - Chrysler suppliers • Radar Chart settings - Full - Basic - Combined MMUG Spring 2014 Next Steps MMUG Spring 2014 QAD Solution Support • • • • • • • MMOG/LE Q-Scan QAD MMOG/LE Answer Sheet for v4 Automotive Process Maps Business Process Management (BPM) Cebos QAD Supplier Portal Visit the QAD App Store MMUG Spring 2014 Recommended Next Steps • Verify with existing MMOG/LE customers - What version should be submitted? - When will MMOG/LE v4 be required? • Obtain a copy of MMOG/LE v4 as early as possible - Get familiar with the new version Read the Introduction and Instructions worksheet Review the Changes Summary & Detail worksheets Ensure new/updated criteria do not impact your score • AIAG MMOG/LE Level 1 Class - Not necessary to retake the class - Covers v3 and v4 through July 2014 - Only v4 will be offered starting August 2014 MMUG March 2014 OEM Adoption of MMOG/LE v4 • Chrysler, Ford and GM - Annual assessment period from May 1 – July 31 each year • Chrysler - MMOG/LE v3 required in through April 2014 - MMOG/LE v4 required in May 2015 and beyond • Ford - MMOG/LE v3 in 2014, unless petitioning for Q1 - MMOG/LE v4 required in 2015 • GM - MMOG/LE v3 required through August 2014 - MMOG/LE v4 required August 2014 and beyond MMUG March 2014 Why Come to Explore • May 5-10, 2014 • New Orleans, LA • 650+ Attendees "The benefit of attending Explore for me is to be able to see not only where the organization is today but where it's going in the future." Toni Clubb, CFO, VitaTech 44 MMUG March 2014 Come to Explore - Focus • Learn - 40+ Sessions - Hands-on Training - APICS Continuing Education Credits • Network - Sharing Best Practices - Personal Interaction / Networking • Discover - Not Just ERP - New Functionality - Leveraging QAD Investment 45 QAD Explore Customer Conference May 5-8, 2014 | New Orleans, LA explore.qad.com MMUG Spring 2014 www.qad.com © QAD Inc 47